CN104632918A - Double-torsional coupling for rail vehicle and method for mounting the double-torsional coupling - Google Patents

Double-torsional coupling for rail vehicle and method for mounting the double-torsional coupling Download PDF

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Publication number
CN104632918A
CN104632918A CN201410642581.9A CN201410642581A CN104632918A CN 104632918 A CN104632918 A CN 104632918A CN 201410642581 A CN201410642581 A CN 201410642581A CN 104632918 A CN104632918 A CN 104632918A
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CN
China
Prior art keywords
split
adpting flange
coupling device
coupling element
elastic coupling
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Application number
CN201410642581.9A
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Chinese (zh)
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CN104632918B (en
Inventor
马库斯·施特罗贝尔
克里斯托夫·扎赫尔
西蒙·普罗布斯特
约阿希姆·罗特尔
沃尔夫冈·斯帕恩
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ZF Friedrichshafen AG
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ZF Friedrichshafen AG
Flexcon Germany GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/60Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising pushing or pulling links attached to both parts
    • F16D3/62Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members comprising pushing or pulling links attached to both parts the links or their attachments being elastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D3/00Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
    • F16D3/50Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members
    • F16D3/78Yielding couplings, i.e. with means permitting movement between the connected parts during the drive with the coupling parts connected by one or more intermediate members shaped as an elastic disc or flat ring, arranged perpendicular to the axis of the coupling parts, different sets of spots of the disc or ring being attached to each coupling part, e.g. Hardy couplings

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
  • Mechanical Operated Clutches (AREA)
  • Motor Power Transmission Devices (AREA)

Abstract

The invention relates to a double-torsional coupling (1) for connecting two shaft ends, in particularly for drive-side use in a rail vehicle, comprises a first torsional coupling (20), a second torsional coupling (30) and an intermediate piece (40) that connects the second torsional coupling (30) with the first torsional coupling (20). Here, the intermediate piece (40) consists of at least first and second portions (41, 42). First and second elastic connecting elements (22, 32) are embodied in each case as a one-piece flexible connecting disc. The invention further comprises a drive train with the double-torsional coupling, and a method for mounting the double-torsional coupling at a drive side arranged in a drive train of rail vehicle spring damping.

Description

Two torsion coupling device of rail vehicle and the method for assembling two torsion coupling device
Technical field
The present invention relates to a kind of two torsion coupling devices (Doppel-Torsionskupplung) for rail vehicle of preamble according to claim 1, a kind of according to claim 6 there are so two torsion coupling devices power assembly system and a kind of method for assembling two torsion coupling device of preamble according to claim 9.
Background technique
The two torsion coupling device of the elasticity that can not switch is delivered to except another axle from an axle except causing torque, also causes the shaft end that will be connected to each other at two to have axial, radial compensating with when angled skew.Also vibration isolation and the sound insulation of the axle that will be connected to each other can be realized by so two torsion coupling devices.This pair of torsion coupling device such as can be used in the power assembly system of partial spring vibration damping of rail vehicle.At this, driver is such as electric motor, is suspended on spring-loaded bogie, and gear-box is subsequently embodied as axle toothing roller box in kinetic current.At this, axle toothing roller box side is directly supported on not having on spring-loaded axletree of attaching troops to a unit, and opposite side by torque stent support on bogie.
In DE 10 2,012 002 660 A1, describe the two torsion coupling device of a kind of elasticity for rail vehicle, it is particularly suitable for loading in the power assembly system of rail vehicle.At this, what relate to is two torsion coupling devices, is particularly useful for usually said loading in power assembly system at driving side.At this, driving side load refer to coupling device is assemblied in driver between output shaft and the input shaft of axle toothing roller box.At this position, the rotating speed of the axle that be connected to each other is very high and operational installing space is more in short supply.This cause loading and the two torsion coupling device of dismounting very consuming time, this is because other assemblies of power assembly system such as must be disassembled except two torsion coupling device, such as driver and/or there is the axle toothing roller box of gear train axle.Skew between the frequent output shaft due to driver and the input shaft of axle toothing roller box causes when assembling this coupling device difficult especially, and this Offset portion is caused by structure and part is caused by the manufacturing tolerances on bogie, on a drive and/or on gear-box.
Summary of the invention
Task of the present invention is, provide a kind of two torsion coupling devices for rail vehicle and corresponding power assembly system herein described by beginning, it can simply assemble.In addition, a kind of method for the two torsion coupling device of assembling simple in mentioned power assembly system should be described.
This task of the present invention is solved for two torsion coupling devices of rail vehicle, power assembly system according to claim 6 and method according to claim 9 by according to claim 1.Favourable improvement project is claimed in the corresponding dependent claims.
The present invention relates to a kind of two torsion coupling devices for connecting two shaft ends, be particularly useful for using at driving side in rail vehicle, this pair of torsion coupling device has:
A) the first torsion coupling device (Torsionskupplung), this first torsion coupling device itself has:
Aa) the first adpting flange for being connected with the driver producing torque,
Ab) at least one first elastic coupling element, this first elastic coupling element is connected with the first adpting flange in its side,
B) the second torsion coupling device, this second torsion coupling device itself has:
Ba) the second adpting flange for being connected with driven axle or analog,
Bb) at least one second elastic coupling element, this second elastic coupling element is connected with the second adpting flange in its side, and
C) intermediate, the first torsion coupling device is connected with the second torsion coupling device by it, and the opposite side of elastic coupling element is connected with this intermediate respectively,
It is characterized in that,
D) intermediate is made up of at least one first split and at least one second split, and they can disengageably be connected to each other, and
E) the first and second elastic coupling elements are embodied as the Flexible spacecraft dish (Gelenkscheibe) of integral type respectively.
In particular, the Flexible spacecraft dish being divided into two-part intermediate and integral type enforcement makes the assembling of two torsion coupling device become easy.Be divided into the following assemble sequence that two-part intermediate can realize two torsion coupling device, first the first and second torsion coupling devices are assemblied in individually when this assemble sequence on the shaft end of attaching troops to a unit separately, and when this assemble sequence in bogie driver and gear-box being assemblied in rail vehicle after just two single torsion coupling devices are combined and are connected to each other, its mode two of intermediate splits is such as twisted each other to connect.
Integral type implement Flexible spacecraft dish assemble time with multiple single can operating more simply compared with the known fishplate bar of prior art.In addition, the Flexible spacecraft dish that integral type is implemented and multi-part type are implemented, and the elastic coupling element such as implementing multiple single fishplate bar is compared and can be implemented in the axial direction shortlyer.The Flexible spacecraft dish of this integral type is preferably implemented circlewise.In this article, term integral type is identical with single-piece meaning.
Term " in connection " and " connection " for two torsion coupling device can be understood as between the component that will connect, to set up or exist transmitting torque and (verdrehfest) that be at least close to anti-relative torsion connect.This can such as occur as follows, that is, twisted each other by two components that will be connected to each other and connect.
First and second splits are preferably configured as flat screw flange.Screw flange is reliable and simultaneously can the connection of simple separation.Flat screw flange is especially interpreted as following screw flange, and it is in radial directions than having larger size in the axial direction.Flat screw flange size is in radial directions at least the twice of its size in the axial direction.The flat design proposal of screw flange can realize having very undersized pair of torsion coupling device in the axial direction.This is favourable, because usually there is few structure space available for the power assembly system in rail vehicle.Especially in order to load in the power assembly system of partial spring vibration damping at driving side, namely between driver and axle toothing roller box, need coupling device, although this coupling device can compensate very large axis between the shaft end that will connect and radial deflection, this coupling device but only needs few structure space in the axial direction simultaneously.Known two torsion coupling devices for other application have the intermediate extended in the axial direction of tubulose usually, resulting in very large size in the axial direction, this coupling device is not suitable in the power assembly system loaded at the partial spring of driving side loading rail vehicle thus.
Although the flat of the first and second splits there is described advantage, also there is the possibility of arrangement interval element between two splits.By this way, when using identical split, two torsion coupling device installation width in the axial direction can adapt to the different installing space in power assembly system changeably.That is, advantageously can use identical flat split in different power assembly systems, its mode is that the axial dimension of two torsion coupling device is adapted to by corresponding power assembly system installing space given in advance by the spacer element between two splits.For this reason, such as space bar, space disc or spacer ring can be used.
According to another preferred embodiment regulation, at least one in two adpting flanges has the elastic conjunction wheel hub for being fastened on the shaft end that will connect accordingly.Adpting flange with can implement as follows in the situation defined above connected this connection of attached shaft end, that is, make this connection from specific peak torque by separately and and then realize overload protection.
In order to ensure simple assembling and lasting operation, the first and second elastic coupling elements preferably have the tight bushing of band fastener hole through in the axial direction respectively, connecting element and the adpting flange of attaching troops to a unit separately and the split of attaching troops to a unit separately to be connected.By the fastening screw being guided through tight bushing, elastic coupling element can connect with the element that will be connected respectively.
Preferred regulation, the first and second splits and the first and second adpting flanges have bearing sleeve respectively, and tight bushing is bearing on these bearing sleeves.In this case, fastening screw is guided through bearing sleeve, and bearing sleeve and fastening screw are arranged in tight bushing inside at least partly.Bearing sleeve can be connected with the adpting flange of attaching troops to a unit or with the separate rigid of attaching troops to a unit.Bearing sleeve such as can be pressed in the adpting flange or split of attaching troops to a unit separately, to guarantee thus by the tight bushing of elastic coupling element from elastic coupling element or the power transmission to elastic coupling element.The supporting of tight bushing on bearing sleeve may be embodied as sliding bearing, thus without the need to additional oiling agent and/or maintenance.
Alternative in the supporting of tight bushing on bearing sleeve, fastening screw may be embodied as and coordinates screw (Passschraube), and their directly and tight bushing acting in conjunction.Bearing sleeve can be abandoned in this embodiment.Therefore, sliding bearing is configured in fastening screw with between the fitting surface coordinating screw.
In addition, the present invention also comprises a kind of power assembly system for rail vehicle, and it has driver and axle toothing roller box.At this, the output shaft of driver is connected by the input shaft of above-mentioned pair of torsion coupling device with axle toothing roller box.In this power assembly system, axle toothing roller box is preferably can support around the mode of attaching troops to a unit in the spin axis pivotable of the axletree of axle toothing roller box.Can pivotability can realizing of axle toothing roller box, as the last step in assembling power assembly system, performs in a simple manner decoupled and is connected to each other by two single torsion coupling devices.For this reason, axle toothing roller box is pivoted to running position from rigging position.In power assembly system, preferably arrange torque support, the gear box casing of axle toothing roller box is connected with the bogie of rail vehicle or vehicle frame by this torque support in running position.According to advantageous manner, without the need to additional expending, axle toothing roller box can be arranged in bogie pivotally, as long as be attached to known with the torque support of the axle toothing roller box of traditional arrangement mode this is because disassemble at least side, it just can around the spin axis pivotable of the axletree of attaching troops to a unit.
In addition, also a kind of claimed method according to the two torsion coupling devices be arranged in for being assemblied in driving side in the power assembly system of the partial spring vibration damping of rail vehicle of the present invention, wherein, two torsion coupling device comprises as follows:
A) the first torsion coupling device, this first torsion coupling device itself has:
Aa) the first adpting flange for being connected with the driver producing torque,
Ab) at least one first elastic coupling element, this first elastic coupling element is connected with the first adpting flange in its side,
B) the second torsion coupling device, this second torsion coupling device itself has:
Ba) the second adpting flange for being connected with driven axle or analog,
Bb) at least one second elastic coupling element, this second elastic coupling element is connected with the second adpting flange in its side, and
C) intermediate be made up of at least one first split and at least one second split, the first torsion coupling device is connected with the second torsion coupling device by it, and the opposite side of elastic coupling element is connected with this intermediate respectively.
The method is characterized in that there is following methods step,
X) power assembly system be pre-assembled in bogie is provided in rigging position, in this rigging position, axle toothing roller box opposing driver pivots out from running position, wherein, adpting flange, elastic coupling element and split are assemblied on the shaft end of the output shaft of driver and the input shaft of axle toothing roller box respectively
Y) be pivoted to running position by axle toothing roller box from rigging position, in this running position, the shaft end of the driving side of the shaft end of the outlet side of the output shaft of driver and the input shaft of gear-box is at least arranged roughly coaxially, and
Z) the first split is connected with the second split.
That is, driver and axle toothing roller box preassembly have the single torsion coupling device of attaching troops to a unit separately and utilize these two preassembled torsion coupling devices to be installed on bogie or gear train.At this, torsion coupling device comprises adpting flange, elastic coupling element and split respectively.At this, each single torsion coupling device forms the coupling device halfbody of two torsion coupling device.At this, driver loads in its running position, and axle toothing roller box is first mounted in pivotable rigging position out, to be after this pivoted in running position according to method according to the present invention.
According to method step x) when being provided in rigging position the power assembly system be pre-assembled in bogie, two single torsion coupling devices or coupling device halfbody can be pre-assembled on the shaft end of attaching troops to a unit accordingly by arbitrary order.
At method step z) in, the connection of the first split and the second split also comprises following method step, and in the method step, one or more interval body or buffer element can load between two splits.
But, alternatively also when there is no preassembled coupling device parts, driver and axle toothing roller box can be installed on bogie or gear train, and corresponding coupling device parts are assembled on installed driver and installed gear-box.For this reason it is required that, the shaft end of the driving side of the input shaft of gear-box at least with the shaft end pivotable of the outlet side of the output shaft of following degree opposing driver, that is, makes mentioned coupling device parts can be arranged on attached shaft end in rigging position.
At method step y) in the shaft end of outlet side of output shaft of the driver sake of clarity of at least arranging roughly coaxially with the shaft end of the driving side of the input shaft of gear-box illustrate that two shaft ends are not layout accurately coaxial each other usually, but only must be arranged in a side-by closely to can be implemented in method step z) in connection subsequently.At this, the accurately coaxial directed maximum deviation of two shaft ends also depends on the elastic characteristic of two torsion coupling device, and is compensated radial direction and the angled skew between the shaft end that will connect by its ability.
Can at said method step z) before or after in the other method step that performs, set up the connection of the transmitting force between the gear box casing of axle toothing roller box and the bogie of rail vehicle or vehicle frame.This is realized by the torque support of relative bogie Support Gear tank shell fastening in both sides usually.Method step x described) in when preassembled power assembly system is provided, this torque support can with gear box casing or be connected with bogie or connect on advantageously in two end.
Specify in another preferred design proposal of the method, method step x) comprise adpting flange, elastic coupling element and split are fastened on attached shaft end respectively, this fastener cycle has step by step following:
X1) the first adpting flange is fastened on the shaft end of the outlet side of the output shaft of driver,
X2) the first elastic coupling element is connected with the first split,
X3) the first elastic coupling element is fastened on the first adpting flange together with the first split,
X4) the second adpting flange is fastened on the shaft end of the driving side of the input shaft of gear-box,
X5) the second elastic coupling element is connected with the second split,
X6) the second elastic coupling element and the second split are fastened on the second adpting flange.
According to another preferred embodiment of the method, the first and second adpting flanges are in step x1) and x4) in utilize hydraulic pressure assisting agency to be fastened on corresponding shaft end with elastic conjunction form.For this reason, corresponding adpting flange with the elastic conjunction wheel hub of its coaxial configuration in inner circumferential be placed in be mated ground taper configurations attached shaft end on.Utilize hydraulic pressure assisting agency to set up pressure between shaft end and elastic conjunction wheel hub, elastic conjunction wheel hub is expanded a little thus.Thus, adpting flange can move in predetermined running position on shaft end.Subsequently, hydraulic pressure is cancelled again, and adpting flange is placed in securely on the shaft end of attaching troops to a unit in running position.By prior art fully known corresponding method and assisting agency.
First and second elastic coupling elements are preferably embodied as the Flexible spacecraft dish with tight bushing integral type respectively, thus two elastic coupling elements are at x2 step by step), x3), x5) with x6) in can be connected with attached adpting flange and pass through the second fastening screw by the first fastening screw through their tight bushing and be connected with attached split.For this reason, the first and second fastening screws be preferably guided through tight bushing with connect corresponding connecting element and twist with the corresponding adpting flange that will be connected or split and connect.
The dismounting of two torsion coupling device can perform in reverse order.
At method step z) in the first split is connected with the second split preferably include step by step following:
Z1) by two porous discs centering each other, wherein, porous disc is configured in the first and second splits respectively, connects for two splits being twisted each other, and
Z2) pass through to coordinate screw the first split and the second split to be twisted to connect.
In order to by two porous discs centering each other, applicable assembly tool can be used, such as centering mandrel.Therefore, the vertical skew between the output shaft of the driver that may exist when assembling and the input shaft of axle toothing roller box can also be compensated simply.
Accompanying drawing explanation
The present invention and other advantages is elaborated below in conjunction with accompanying drawing.In the accompanying drawings:
Fig. 1 illustrates according to of the present invention pair of torsion coupling device with sectional view;
Fig. 2 illustrates the intercept according to power assembly system of the present invention in rigging position;
Fig. 3 illustrates the power assembly system shown in the Fig. 2 in running position with plan view; And
Fig. 4 illustrates and observe the power assembly system shown in Fig. 2 in running position in direction of travel.
Embodiment
Shown in Figure 1 to form primarily of two torsion coupling devices 20 and 30 according to of the present invention pair of torsion coupling device, thus the coupling device halfbody of the two torsion coupling device 1 of each formation in two torsion coupling devices 20,30.Two coupling device halfbodies or torsion coupling device 20 and 30 are connected to each other by being divided into two-part intermediate 40.
First torsion coupling device 20 itself has the first adpting flange 21, can with the driver producing torque by this first adpting flange torsion coupling device, and such as electric motor connects.First adpting flange 21 is connected with the side of the first elastic coupling element 22.For this reason, the first elastic coupling element 22 by multiple circumferential distribution around connecting element 22 the fastening screw 24 arranged and the first adpting flange twist and connect.For this reason, fastening screw 24 is guided through the bearing sleeve 27 in press-in adpting flange 21 respectively.Bearing sleeve 27 is arranged in again in the tight bushing 23 coaxially arranged with it.Tight bushing 23 is parts of the first elastic coupling element 22.Therefore, between bearing sleeve 27 and tight bushing 23, be configured with sliding bearing, this sliding bearing is certain freedom of movement that the first elastic coupling element 22 provides relative first adpting flange 21.
When fastening screw 24 is alternatively embodied as cooperation screw, thus time on the fitting surface of cooperation screw tight bushing 23 being directly bearing in attach troops to a unit, also can abandon bearing sleeve 27.This is illustrated in elastic coupling element 22 or 32 and the connection of adpting flange 21 or 31 in other words between split 41 or 42 of attaching troops to a unit separately below being correspondingly also applicable to.
First split 41 of intermediate 40 is arranged on the side deviating from the first adpting flange 21 of the first elastic coupling element 22.First split 41 is connected with the opposite side of the first elastic coupling element 22.For this reason, the first elastic coupling element 22 by multiple circumferential distribution around the first connecting element 22 the fastening screw 25 arranged and the first split 41 twist and connect.For this reason, fastening screw 25 is guided through the bearing sleeve 28 in press-in first split 41 respectively.Bearing sleeve 28 is parts of the first split 41.Bearing sleeve 28 is arranged in again in the tight bushing 23 coaxially arranged with it.Tight bushing 23 is parts of the first elastic coupling element 22.Therefore, between bearing sleeve 28 and tight bushing 23, be configured with sliding bearing, this sliding bearing is certain freedom of movement that the first elastic coupling element 22 provides relative first split 41.
When fastening screw 25 is alternatively embodied as cooperation screw, thus time on the fitting surface of cooperation screw tight bushing 23 being directly bearing in attach troops to a unit, also can abandon bearing sleeve 28.
Second torsion coupling device 30 itself has the second adpting flange 31, can be connected by this second adpting flange second torsion coupling device 30 with driven axle.Second adpting flange 31 is connected with the side of the second elastic coupling element 32.For this reason, the second elastic coupling element 32 by multiple circumferential distribution around the second connecting element 32 the fastening screw 34 arranged and the second adpting flange twist and connect.For this reason, fastening screw 34 is guided through the bearing sleeve 37 in press-in adpting flange 31 respectively.Bearing sleeve 37 is arranged in again in the tight bushing 33 coaxially arranged with it.Tight bushing 33 is parts of the second elastic coupling element 32.Therefore, between bearing sleeve 37 and tight bushing 33, be configured with sliding bearing, this sliding bearing is certain freedom of movement that the second elastic coupling element 32 provides relative second adpting flange 31.
When fastening screw 34 is alternatively embodied as cooperation screw, thus time on the fitting surface of cooperation screw tight bushing 33 being directly bearing in attach troops to a unit, also can abandon bearing sleeve 37.
Second split 42 of intermediate 40 is arranged on the side deviating from the second adpting flange 31 of the second elastic coupling element 32.Second split 42 is connected with the opposite side of the second elastic coupling element 32.For this reason, the second elastic coupling element 32 by multiple circumferential distribution around the second connecting element 32 the fastening screw 35 arranged and the second split 42 twist and connect.For this reason, fastening screw 35 is each passed through the bearing sleeve 38 in press-in second split 42.Therefore, bearing sleeve 38 is parts of the second split 42.In addition, bearing sleeve 38 is arranged in the tight bushing 33 coaxially arranged with it.Tight bushing 33 is parts of the second elastic coupling element 32.Therefore, between bearing sleeve 38 and tight bushing 33, be configured with sliding bearing, this sliding bearing is certain freedom of movement that the second elastic coupling element 32 provides relative second split 42.
When fastening screw 35 is alternatively embodied as cooperation screw, thus time on the fitting surface of cooperation screw tight bushing 33 being directly bearing in attach troops to a unit, also can abandon bearing sleeve 38.
First split 41 and the second split 42 are configured to flat screw flange respectively.Flat screw flange size is in radial directions its about twice of size in the axial direction.The flat design proposal of screw flange can realize having very undersized pair of torsion coupling device 1 in the axial direction.Split 41 and 42 can disengageably be connected to each other and common formation intermediate 40.Two splits 41 and 42 are twisted each other by multiple cooperation screw 43 and are connect.For this reason, multiple cooperation screw 43 with at least roughly the same spacing around intermediate 40 circumferential distribution arrange.
Two adpting flanges 21 and 31 have elastic conjunction wheel hub 29 or 39, for being connected in anti-relative rotation with the shaft end of attaching troops to a unit by adpting flange 21 or 31.These elastic conjunction wheel hubs 29,39 have the inner peripheral surface of taper, utilize this inner peripheral surface elastic conjunction wheel hub 29,39 to be placed in securely in assembling condition and are mated on the shaft end of ground conical design.
The fastening position be made up of with bearing sleeve 27,28,37,38 and fastening screw 24,25,34,35 tight bushing 23,33 respectively with pitch arrangement identical to each other on the elastic coupling element 22 or 32 of corresponding annular.At this, circumferentially direction is alternately furnished with the fastening position for being connected with the adpting flange 21 or 31 of attaching troops to a unit by elastic coupling element 22 or 32 respectively and is used for the fastening position that is connected with the split 41 or 42 of attaching troops to a unit by elastic coupling element 22 or 32.First and second torsion coupling devices such as have three fastening positions being used for elastic coupling element 22 or 32 to be connected with the split 41 or 42 of attaching troops to a unit for the fastening position that is connected with the adpting flange 21 or 31 of attaching troops to a unit by elastic coupling element 22 or 32 and three respectively.Therefore, the elastic coupling element of corresponding annular has six tight bushings 23 or 33 on the periphery thereof with distributing, and these tight bushings are arranged with the angle of 60 ° respectively with offseting one from another.Correspondingly, each adpting flange 21 and 31 has three bearing sleeves 27 or 37 respectively, and each in two splits 41 and 42 has three bearing sleeves 28 or 38.
First and second elastic coupling elements 22 and 32 are configured to the Flexible spacecraft dish of the integral type of annular respectively.The wire harness (Fadenpaket) that two Flexible spacecraft dishes have elastomer respectively and embed wherein.Wire harness is wound around around at least two tight bushings 23,33 respectively.In order to support wire harness, in the elastomer flanged sleeve is set, each one in these flanged sleeves is arranged in two end regions of each tight bushing 23,33.Elastic coupling element 22 and 32 this is configured in and elastomericly ensure that for the robustness needed for the high torque (HT) that will transmit and long working life simultaneously, so as can to compensate the very large axis between the shaft end that will connect with the skew of radial direction.The size of two annular elastic coupling elements 22 and 32 is specified to make them radially arrange outside the adpting flange 21 or 31 of attaching troops to a unit separately.In other words, it is inner that adpting flange 21 and 31 is arranged in the elastic coupling element 22 and 32 coaxially arranged with it at least partly, thus thereby saving other axial arrangement space, and two torsion coupling device 1 has very short size in the axial direction.
According to power assembly system of the present invention shown in Fig. 2 to Fig. 4.Power assembly system comprises driver 2, has two torsion coupling device 1 of two coupling device halfbody 20 and 30 and is supported on the axle toothing roller box 3 on axletree 4, and this axletree rotates around its spin axis 6 in traveling is run.
Power assembly system in rigging position shown in Figure 2.In this rigging position, axle toothing roller box 3 pivots out around spin axis 6 from its running position, thus makes the input shaft 36 of the output shaft 26 of driver 1 and gear-box 3 no longer coaxially but arrange abreast.In this rigging position, at axle toothing roller box 3 at method step y) in be pivoted to running position from rigging position before, the method step x described) in power assembly system is provided.
The torque support 7 be connected with the bogie 8 of rail vehicle by the gear box casing 9 of axle toothing roller box 3 in running position is not connected with bogie 8 in the rigging position shown in Fig. 2.
Torsion coupling device 20 or 30 is pre-assembled on the shaft end freely of output shaft 26 and input shaft 36 respectively as the coupling device halfbody of two torsion coupling device 1.At this, each of two preassembled coupling device halfbodies comprises adpting flange 21 or 31, elastic coupling element 22 or 32 and split 41 or 42.
Power assembly system in running position is shown in figs. 3 and 4, and in this running position, output shaft 26 and input shaft 36 are arranged coaxially with each other.At this, two coupling device halfbodies of two torsion coupling device 1 are connected to each other as follows, that is, make two splits 41 and 42 twist each other to connect, thus make the driving torque of driver 2 can pass through two torsion coupling device 1 and be delivered on axletree 4 and rail wheel 5 by axle toothing roller box 3.Do not illustrate in the reduced graph of Fig. 3 and Fig. 4 for two splits 41 and 42 being twisted each other the cooperation screw 43 connect.
That is, Fig. 3 and Fig. 4 illustrates and states method step y on the implementation) and z) after power assembly system, namely, axle toothing roller box 3 is at method step y) in be pivoted to running position from rigging position, and after this at method step z) in two splits 41 and 42 are connected to each other or twist and connect.
Axle toothing roller box 3 is supported on bogie 8 by torque support 7 in running position.Torque support 7 is mainly used in holding the driving torque be delivered to by two torsion coupling device 1 by driver 2 on axle toothing roller box 3.
In addition, Fig. 3 illustrates the spin axis 44 of the output shaft 26 of driver 2, and this spin axis 44 is arranged substantially in parallel with the spin axis 6 of axletree 4.In theory ideally, the spin axis 44 of output shaft 26 forms the spin axis of the input shaft 36 of axle toothing roller box 3 simultaneously.But in practice, this is situation about occurring the short time travelling run duration at the most.First, when assembling, the output shaft 26 of driver has had vertical skew relative to the input shaft 36 of axle toothing roller box 3, and this Offset portion is caused by structure and part is caused by the manufacturing tolerances on bogie, on a drive and/or on gear-box.Secondly, by especially obtaining axis other between output shaft 26 and input shaft 36, radial and/or angled skew in the relative movement travelling run duration axle toothing roller box 3 relative to driver 2 enforcement be fastened on bogie 8.Particularly by without occur during upper and lower spring (the Ein-und Ausfedern) of spring-loaded axletree 4 relatively by spring-loaded bogie 8 and the spring movement stood together at least partly by axle toothing roller box 3 obtains mentioned relative movement.
Described two torsion coupling devices 1 can compensate the described skew between output shaft 26 and input shaft 36, and however still reliably can transmit driving torque.Two Flexible spacecraft planes of two torsion coupling device 1 are responsible for making the bearing on the bearing of attaching troops to a unit being applied in driver 2 and axle toothing roller box 3 that caused by the skew of shaft end to minimize.
Reference numerals list
1 pair of torsion coupling device
2 drivers
3 axle toothing roller boxs
4 axletrees
5 rail wheels
6 spin axiss
7 torque supports
8 bogies
9 gear box casings
20 first torsion coupling devices
21 first adpting flanges
22 first elastic coupling elements
23 tight bushings
24 first fastening screws
25 second fastening screws
26 output shafts
27 bearing sleeves
28 bearing sleeves
29 elastic conjunction wheel hubs
30 second torsion coupling devices
31 second adpting flanges
32 second elastic coupling elements
33 tight bushings
34 first fastening screws
35 second fastening screws
36 input shafts
37 bearing sleeves
38 bearing sleeves
39 elastic conjunction wheel hubs
40 intermediates
41 first splits
42 second splits
43 coordinate screw
44 spin axiss

Claims (14)

1. one kind for connecting two torsion coupling devices (1) of two shaft ends, is particularly useful for using at driving side in rail vehicle, and described pair of torsion coupling device has:
A) the first torsion coupling device (20), described first torsion coupling device has itself:
Aa) the first adpting flange (21) for being connected with the driver (2) producing torque,
Ab) at least one first elastic coupling element (22), described first elastic coupling element is connected with described first adpting flange (21) in its side,
B) the second torsion coupling device (30), described second torsion coupling device has itself:
Ba) the second adpting flange (31) for being connected with driven axle or analog,
Bb) at least one second elastic coupling element (32), described second elastic coupling element is connected with described second adpting flange (31) in its side, and
C) intermediate (40), described first torsion coupling device (20) is connected with described second torsion coupling device (30) by described intermediate, and the opposite side of described elastic coupling element (22,32) is connected with described intermediate respectively
It is characterized in that,
D) described intermediate (40) is made up of at least one first split (41) and at least one the second split (42), and at least one first split described and at least one second point of physical efficiency described are disengageably connected to each other, and
E) described first elastic coupling element and described second elastic coupling element (22,32) are embodied as the Flexible spacecraft dish of integral type respectively.
2. according to claim 1 pair of torsion coupling device, is characterized in that, described first split and described second split (41,42) are configured to flat screw flange respectively.
3. according to claim 1 and 2 pair of torsion coupling device, is characterized in that, at least one adpting flange in two adpting flanges (21,31) has the elastic conjunction wheel hub for being fastened on the shaft end that will connect accordingly.
4. according to any one of claim 1 to 3 pair of torsion coupling device, it is characterized in that, described first elastic coupling element and described second elastic coupling element (22,32) have the tight bushing (23,33) of band fastener hole through in the axial direction respectively, for being connected with the adpting flange of attaching troops to a unit separately (21,31) and with the split of attaching troops to a unit separately (41,42) by connecting element (22,32).
5. according to claim 4 pair of torsion coupling device, it is characterized in that, described first split and described second split (41,42) and described first adpting flange and described second adpting flange (21,31) have bearing sleeve (27,28,37,38) respectively, and described tight bushing (23,33) is bearing on described bearing sleeve.
6., for a power assembly system for rail vehicle, described power assembly system has driver (2) and axle toothing roller box (3), it is characterized in that,
The output shaft (26) of described driver (2) is connected with the input shaft (36) of described axle toothing roller box (3) by the two torsion coupling device (1) according to any one of the claims.
7. power assembly system according to claim 6, it is characterized in that, described axle toothing roller box (3) is can support around the mode of attaching troops to a unit in spin axis (6) pivotable of the axletree (4) of described axle toothing roller box (3).
8. power assembly system according to claim 7, it is characterized in that, the gear box casing (9) of described axle toothing roller box (3) is connected by the bogie (8) of torque support (7) and described rail vehicle or vehicle frame in running position.
9. be arranged in a method for the two torsion coupling devices (1) in the power assembly system of the partial spring vibration damping of rail vehicle for being assemblied in driving side, wherein, described pair of torsion coupling device comprises as follows:
A) the first torsion coupling device (20), described first torsion coupling device has itself:
Aa) the first adpting flange (21) for being connected with the driver (2) producing torque,
Ab) at least one first elastic coupling element (22), described first elastic coupling element is connected with described first adpting flange (21) in its side,
B) the second torsion coupling device (30), described second torsion coupling device has itself:
Ba) the second adpting flange (31) for being connected with driven axle or analog,
Bb) at least one second elastic coupling element (32), described second elastic coupling element is connected with described second adpting flange (31) in its side, and
C) intermediate (40) be made up of at least one first split (41) and at least one the second split (42), described first torsion coupling device (20) is connected with described second torsion coupling device (30) by described intermediate, and the opposite side of described elastic coupling element (22,32) is connected with described intermediate respectively
It is characterized in that there is following methods step,
X) power assembly system be pre-assembled in bogie (8) is provided in rigging position, in this rigging position, the relatively described driver (2) of axle toothing roller box (3) pivots out from running position, wherein, adpting flange (21,31), elastic coupling element (22,32) and split (41,42) are assemblied on the shaft end of the output shaft (26) of described driver (2) and the input shaft (36) of described axle toothing roller box (3) respectively
Y) described axle toothing roller box (3) is pivoted to running position from rigging position, in this running position, the shaft end of the driving side of the shaft end of the outlet side of the output shaft (26) of described driver (2) and the input shaft (36) of described gear-box (3) is at least arranged roughly coaxially, and
Z) described first split (41) is connected with described second split (42).
10. method according to claim 9, it is characterized in that, at described method step z) before or after set up the connection of the transmitting force between the gear box casing (9) of described axle toothing roller box (3) and the bogie (8) of described rail vehicle or vehicle frame.
11. methods according to claim 9 or 10, it is characterized in that, method step x) comprise adpting flange (21,31), elastic coupling element (22,32) and split (41,42) are fastened on attached shaft end (26,36) respectively, this fastener cycle has step by step following:
X1) described first adpting flange (21) is fastened on the shaft end of the outlet side of the output shaft (26) of described driver (2),
X2) described first elastic coupling element (22) is connected with described first split (41),
X3) described first elastic coupling element (22) is fastened on described first adpting flange (21) together with described first split (41),
X4) described second adpting flange (31) is fastened on the shaft end of the driving side of the input shaft (36) of described gear-box (3),
X5) described second elastic coupling element (32) is connected with described second split (42),
X6) described second elastic coupling element (32) and described second split (42) are fastened on described second adpting flange (31).
12. methods according to claim 11, it is characterized in that, described first adpting flange and described second adpting flange (21,31) are in step x1) and x4) in utilize hydraulic pressure assisting agency to be fastened on corresponding shaft end with elastic conjunction form.
13. methods according to claim 11 or 12, it is characterized in that, described first elastic coupling element and described second elastic coupling element (22, 32) be embodied as respectively and tight bushing (23, 33) the Flexible spacecraft dish of integral type, described first split and described second split (41, 42) and described first adpting flange and described second adpting flange (21, 31) there is bearing sleeve (27 respectively, 37), at x2 step by step), x3), x5) bearing sleeve (27 and x6), 37) this two elastic coupling elements (22 are introduced into, 32) tight bushing (23, 33) in, and described two elastic coupling elements (22, 32) by the first fastening screw (24, 34) attached adpting flange (21 is fastened on, 31) go up and pass through the second fastening screw (25, 35) attached split (41 is fastened on, 42) on.
14. methods according to any one of claim 9 to 13, is characterized in that, method step z) comprise step by step following:
Z1) by two porous discs centering each other, wherein, porous disc is configured in described first split and described second split (41,42) respectively, connects for two splits (41,42) being twisted each other,
Z2) by coordinating screw (43) described first split (41) and described second split (42) twisting to be connect.
CN201410642581.9A 2013-11-08 2014-11-07 Double-torsional coupling for a rail vehicle and method for assembling a double-torsional coupling Active CN104632918B (en)

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CN111432623A (en) * 2017-11-10 2020-07-17 Syn重工股份有限公司 Coupling plate and connecting method of two coupling plates
CN111886418A (en) * 2018-03-09 2020-11-03 赛峰飞机发动机公司 Flexible coupling comprising bellows and torque reacting teeth
CN115280030A (en) * 2020-03-25 2022-11-01 Zf 腓德烈斯哈芬股份公司 Movable double coupling for connecting two shafts in a misalignment-compensating manner
CN115398111A (en) * 2020-04-30 2022-11-25 Zf 腓德烈斯哈芬股份公司 Movable double coupling for connecting two shafts in a misalignment-compensating manner

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