CN104628360A - Process for producing ceramic lamp - Google Patents
Process for producing ceramic lamp Download PDFInfo
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- CN104628360A CN104628360A CN201510020007.4A CN201510020007A CN104628360A CN 104628360 A CN104628360 A CN 104628360A CN 201510020007 A CN201510020007 A CN 201510020007A CN 104628360 A CN104628360 A CN 104628360A
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Abstract
The invention discloses a process for producing a ceramic lamp. The production process comprises the following steps: A, slurrying the mud; B, performing mold grouting and air gun blowing; C, performing mold drying and continuously grouting on the green body; D, airing and demolding to take out the green body; E, positioning and airing on the fixing rack; F, biscuiting in an electric biscuiting kiln; G, repairing the green body and supplementing water; H, supporting on a firing holder, and forming ceramics in a ceramic forming steam kiln; and I, performing later-stage processing. The kaolin, glassy water and eggshell porcelain are taken as ceramic paste raw materials, and the limiting length of the arm of the ceramic lamp can be improved, so that the design is not limited, and the styles are flexible and diversified. According to the glassy water and eggshell porcelain, the brittleness and viscosity can be improved, so that the arm of the ceramic lamp can be designed into any shape and size and any style. The design of the firing holder in the step H is matched with the structural shape and size of the green body, so that the firing holder has enough supporting force on the green body, the conditions that the green body turns over due to airflow in the ceramic forming steam kiln and the green body is easily damaged and broken so as to influence the yield are avoided, and the yield is greatly improved.
Description
Technical field
The present invention relates to the technical field of ceramic lamp, particularly a kind of production technique of ceramic lamp.
Background technology
Light fixture is indispensable electric lighting in interior decoration, and along with the raising day by day of people's living standard, the aesthetic conceptions of people are constantly improving, and is also improving constantly the demand of light fixture aesthetics simultaneously.Ceramic lamp is because it is high-end and atmospheric and class is high and progressively enter into the interior decoration of people, the manufacture craft comparatively very complicated of ceramic lamp, especially ceramic arm, the common pottery mud of existing employing, the ceramic arm intensity made by common manufacture craft is more weak, shape, size, thickness is all subject to certain constraint, design is limited to, result in style tradition single, construction profile is dull, be unfavorable for the style change of the especially ceramic arm of ceramic lamp, lack novelty, handiness, diversity etc., more dull to the visual effect of people, aesthetics is low, sight is low, along with the day by day raising of people's living standard and aesthetic level, existing ceramic lamp, pottery arm and manufacture craft can not meet the demand that consumers in general improve day by day.
Therefore, how to realize a kind of intensity higher, snappiness is comparatively strong, can expand the critical length of ceramic arm, make ceramic arm can be designed to any pattern construction of arbitrary shape, design unrestricted, style is versatile and flexible, effectively improves aesthetics, and is provided with the buck carrying out designing according to the geomery of base substrate, have support fixed action to base substrate, the ceramic lamp production technique that can substantially increase yield rate is technical problem urgently to be resolved hurrily in the industry.
Summary of the invention
Main purpose of the present invention is to provide a kind of production technique of ceramic lamp, be intended to realize a kind of intensity higher, snappiness is comparatively strong, can expand the critical length of ceramic arm, make ceramic arm can be designed to any pattern construction of arbitrary shape, design unrestricted, style is versatile and flexible, effectively improves aesthetics, and is provided with the buck carrying out designing according to the geomery of base substrate, to base substrate, there is support fixed action, the ceramic lamp production technique of yield rate can be substantially increased.
The present invention proposes a kind of production technique of ceramic lamp, ceramic lamp comprises ceramic axis, the arm subpanel be located on ceramic axis, be mounted in arm subpanel and the ceramic arm extended outwardly, the light source pallet being located at ceramic arm upper end, the twinkler be installed on light source pallet, pottery axis, arm subpanel, ceramic arm, the ceramic structure of light source pallet all for being made up of pottery, the technological process of production of ceramic structure is as follows:
A, pugization are starched: the weight ratio formula of porcelain mud raw material is as follows: the kaolin of 89%, the bath of glass of 1%, 10% thin china, get the porcelain mud raw material for preparing in right amount and water is thoroughly mixed to form mud;
B, mould slip casting and air gun blow: the slurry casting in steps A is entered in mould to carry out heating and forming base substrate, and evenly blown in base substrate by air gun makes base substrate boring and can admittance line simultaneously;
C, leather-hard drying also continue slip casting on base substrate: by the base substrate leather-hard drying formed in step B, after dry, base substrate shrinks, and then continues slip casting in mould thus forms full base substrate, in this way circulation still full after base substrate leather-hard drying till;
D, dry and the demoulding get base: the base substrate after leather-hard drying in step C is dried, then carries out the operation that base is got in the demoulding;
E, anchor location is dried: fixed by the base substrate taken off in step D being supported with the anchor of the shape adaptation of ceramic structure of customization and dried;
F, insert biscuiting in biscuiting electrical kiln: the base substrate dried in step e is inserted in biscuiting electrical kiln and carries out firing to strengthen its hardness;
G, repaired biscuit moisturizing: repaired biscuit, moisturizing operation are carried out to the base substrate after biscuiting in step F;
H, a buck support and insert in porcelain vapour kiln and become porcelain: according to the shape of ceramic structure, a buck of size custom fitting, adopt a buck that the base substrate in step G is supported and are fixed up, then insert in porcelain vapour kiln and become porcelain;
I, post-production: in the ceramic structure being fired into porcelain, choose salable product, and the decorative processing in later stage is carried out to salable product.
Preferably, decorative processing is included in qualified ceramic structure surface and carries out glazing operation and make ceramic structure surface have decorative pattern.
Preferably, the firing temperature in porcelain vapour kiln is become to be set as 1350 degrees Celsius.
Present invention employs a certain proportion of kaolin, bath of glass, thin china as porcelain mud raw material, the ceramic structure after porcelain can be made into there is enough intensity, greatly can improve the critical length of the especially ceramic arm of ceramic structure, the limitation of length of ceramic arm is made to expand as 100 centimetres, breach the length of existing ceramic arm, and can design more very thin, the size range of design is very extensive, design unrestricted, style is versatile and flexible.Bath of glass and thin china effectively can improve fragility, the viscosity of ceramic structure, substantially increase the snappiness of the especially ceramic arm of ceramic structure, make ceramic arm can break through existing design limitation, can be designed as arbitrary shape, arbitrary dimension, any style.Kaolin, bath of glass and thin china make the design of ceramic arm more courageously novel, and style is versatile and flexible, changeful, improves aesthetics, and sight, can carry out custom design according to customer need, personalized pure.And the structural shape of the design of buck in step H and base substrate, size are suitable, a buck is made to have enough supporting role power to base substrate, to guarantee that base substrate can not skew because becoming the air-flow in porcelain vapour kiln, not cracky fracture and affect yield rate, substantially increase yield rate, whole production process can be made to get twice the result with half the effort by a buck, improve the yield rate of whole technique.Present invention achieves a kind of intensity higher, snappiness is stronger, the critical length of ceramic arm can be expanded, make ceramic arm can be designed to any pattern construction of arbitrary shape, design unrestricted, style is versatile and flexible, effective raising aesthetics, and be provided with the buck carrying out designing according to the geomery of base substrate, to base substrate, there is support fixed action, the ceramic lamp production technique of yield rate can be substantially increased.
Accompanying drawing explanation
Fig. 1 is the technological process of production schematic diagram of an embodiment of the production technique of a kind of ceramic lamp of the present invention;
Fig. 2 is the structural representation of ceramic arm in an embodiment of the production technique of a kind of ceramic lamp of the present invention;
Fig. 3 is ceramic arm and the perspective view of propping up buck in an embodiment of the production technique of a kind of ceramic lamp of the present invention.
The realization of the object of the invention, functional characteristics and advantage will in conjunction with the embodiments, are described further with reference to accompanying drawing.
Embodiment
Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Referring to figs. 1 through Fig. 3, one embodiment of the production technique of a kind of ceramic lamp of the present invention is proposed, ceramic lamp comprises ceramic axis, the arm subpanel be located on ceramic axis, be mounted in arm subpanel and the ceramic arm 100 extended outwardly, the light source pallet being located at ceramic arm 100 upper end, the twinkler be installed on light source pallet, ceramic axis, arm subpanel, ceramic arm 100, the ceramic structure of light source pallet all for being made up of pottery.
The technological process of production of ceramic structure is as follows:
A, pugization are starched: the weight ratio formula of porcelain mud raw material is as follows: the kaolin of 89%, the bath of glass of 1%, 10% thin china, get the porcelain mud raw material for preparing in right amount and water is thoroughly mixed to form mud.
B, mould slip casting and air gun are blown: the slurry casting in steps A is entered in mould to carry out heating and forming base substrate, evenly blown in base substrate by air gun simultaneously and make base substrate boring and can admittance line, the air gun thickness evenly making base substrate of giving vent to anger is even, not easily occurs damaged situation.
C, leather-hard drying also continue slip casting on base substrate: by the base substrate leather-hard drying formed in step B, after dry, base substrate shrinks, and then continues slip casting in mould thus forms full base substrate, in this way circulation still full after base substrate leather-hard drying till.Concrete operations are as follows, leather-hard drying is carried out to the first base substrate formed in step B, dried first base substrate shrinks, the shrinking percentage of the first base substrate after leaking water is probably between 13%-20%, then continue carry out slip casting to mould and again form full base substrate, this is second base substrate, then leather-hard drying is carried out to second base substrate, dried second base substrate shrinks, continue carry out slip casting to mould and again form the 3rd full road base substrate, cyclically carry out leather-hard drying then continue operation that slip casting forms full base substrate still full after base substrate leather-hard drying till, in the present embodiment, by still full after just can making base substrate leather-hard drying after the four above-mentioned operations in road.
D, dry and the demoulding get base: the base substrate after leather-hard drying in step C is dried, then carries out the operation that base is got in the demoulding.
E, anchor location is dried: fixed by the base substrate taken off in step D being supported with the anchor of the shape adaptation of ceramic structure of customization and dried.
F, insert biscuiting in biscuiting electrical kiln: the base substrate dried in step e is inserted in biscuiting electrical kiln and carries out firing to strengthen its hardness.
G, repaired biscuit moisturizing: repaired biscuit, moisturizing operation are carried out to the base substrate after biscuiting in step F; Repaired biscuit operation comprises fills out hole, polishing etc.
H, a buck 200 support and insert in porcelain vapour kiln and become porcelain: according to the shape of ceramic structure, a buck 200 of size custom fitting, adopt a buck 200 that the base substrate in step G is supported to be fixed up, then insert in porcelain vapour kiln and become porcelain, become the firing temperature in porcelain vapour kiln to be set as 1350 degrees Celsius.The effect of propping up buck 200 holds the balance, air current flow is had owing to becoming in porcelain vapour kiln, if the design of a buck 200 is unreasonable, not enough to the support fixed action power of base substrate, the impact that base substrate is subject to air-flow fractures and affects yield rate being fired in porcelain process skew distortion, not cracky, thus, the design of propping up buck 200 is significant to yield rate.The design of of the present invention buck 200 and the structural shape of base substrate, size are suitable, buck 200 pairs of base substrates are made to have enough supporting role power, to guarantee that base substrate can not skew because becoming the air-flow in porcelain vapour kiln and affect yield rate, substantially increase yield rate.
I, post-production: in the ceramic structure being fired into porcelain, choose salable product, and the decorative processing in later stage is carried out to salable product.Decorative processing is included in qualified ceramic structure surface to carry out glazing operation and makes ceramic structure surface have decorative pattern, at ceramic structure surface attachment enamel, can greatly strengthen its aesthetics and sight.
The limitation of length of existing ceramic arm is 45 centimetres, once exceed above-mentioned length, ceramic arm is just very fragile, and easy breakage fractures, and yield rate is low and the life-span is short.Kaolin in porcelain mud raw material of the present invention has high temperature resistant, that intensity is high characteristic, the ceramic structure after porcelain can be made into there is enough intensity, greatly can improve the critical length of the especially ceramic arm 100 of ceramic structure, the limitation of length of ceramic arm 100 is made to expand as 100 centimetres, breach the length of existing ceramic arm 100, and can design more very thin, the size range of design is very extensive, design unrestricted, style is versatile and flexible.And bath of glass of the present invention and thin china effectively can improve fragility, the viscosity of ceramic structure, substantially increase the snappiness of the especially ceramic arm 100 of ceramic structure, make ceramic arm 100 can break through existing design limitation, can be designed as arbitrary shape, arbitrary dimension, any style.Kaolin, bath of glass and thin china make the design of ceramic arm 100 more courageously novel, and style is versatile and flexible, changeful, can carry out custom design according to customer need, personalized pure.
Present invention employs a certain proportion of kaolin, bath of glass, thin china as porcelain mud raw material, the ceramic structure after porcelain can be made into there is enough intensity, greatly can improve the critical length of the especially ceramic arm 100 of ceramic structure, the limitation of length of ceramic arm 100 is made to expand as 100 centimetres, breach the length of existing ceramic arm 100, and can design more very thin, the size range of design is very extensive, design unrestricted, style is versatile and flexible.Bath of glass and thin china effectively can improve fragility, the viscosity of ceramic structure, substantially increase the snappiness of the especially ceramic arm 100 of ceramic structure, make ceramic arm 100 can break through existing design limitation, can be designed as arbitrary shape, arbitrary dimension, any style.Kaolin, bath of glass and thin china make the design of ceramic arm 100 more courageously novel, and style is versatile and flexible, changeful, improves aesthetics, and sight, can carry out custom design according to customer need, personalized pure.And the structural shape of the design of buck 200 in step H and base substrate, size are suitable, buck 200 pairs of base substrates are made to have enough supporting role power, to guarantee that base substrate can not skew because becoming the air-flow in porcelain vapour kiln, not cracky fracture and affect yield rate, substantially increase yield rate, whole production process can be made to get twice the result with half the effort by a buck 200, improve the yield rate of whole technique.Present invention achieves a kind of intensity higher, snappiness is stronger, the critical length of ceramic arm 100 can be expanded, make ceramic arm 100 can be designed to any pattern construction of arbitrary shape, design unrestricted, style is versatile and flexible, effective raising aesthetics, and be provided with the buck 200 carrying out designing according to the geomery of base substrate, to base substrate, there is support fixed action, the ceramic lamp production technique of yield rate can be substantially increased.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure transformation utilizing specification sheets of the present invention and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.
Claims (3)
1. the production technique of a ceramic lamp, it is characterized in that, described ceramic lamp comprises ceramic axis, the arm subpanel be located on described ceramic axis, be mounted in described arm subpanel and the ceramic arm extended outwardly, the light source pallet being located at described ceramic arm upper end, the twinkler be installed on described light source pallet, described ceramic axis, described arm subpanel, described ceramic arm, the ceramic structure of described light source pallet all for being made up of pottery, the technological process of production of described ceramic structure is as follows:
A, pugization are starched: the weight ratio formula of porcelain mud raw material is as follows: the kaolin of 89%, the bath of glass of 1%, 10% thin china, get the porcelain mud raw material for preparing in right amount and water is thoroughly mixed to form mud;
B, mould slip casting and air gun blow: the slurry casting in steps A is entered in mould to carry out heating and forming base substrate, and evenly blown in described base substrate by air gun makes described base substrate boring and can admittance line simultaneously;
C, leather-hard drying also continue slip casting on base substrate: by the base substrate leather-hard drying formed in step B, after dry, base substrate shrinks, and then continues slip casting in mould thus forms full base substrate, in this way circulation still full after base substrate leather-hard drying till;
D, dry and the demoulding get base: the base substrate after leather-hard drying in step C is dried, then carries out the operation that base is got in the demoulding;
E, anchor location is dried: fixed by the base substrate taken off in step D being supported with the anchor of the shape adaptation of described ceramic structure of customization and dried;
F, insert biscuiting in biscuiting electrical kiln: the base substrate dried in step e is inserted in biscuiting electrical kiln and carries out firing to strengthen its hardness;
G, repaired biscuit moisturizing: repaired biscuit, moisturizing operation are carried out to the base substrate after biscuiting in step F;
H, a buck support and insert in porcelain vapour kiln and become porcelain: according to the shape of ceramic structure, a buck of size custom fitting, adopt a buck that the base substrate in step G is supported and are fixed up, then insert in porcelain vapour kiln and become porcelain;
I, post-production: in the ceramic structure being fired into porcelain, choose salable product, and the decorative processing in later stage is carried out to described salable product.
2. the production technique of a kind of ceramic lamp according to claim 1, is characterized in that, described decorative processing is included in qualified described ceramic structure surface to carry out glazing operation and make described ceramic structure surface have decorative pattern.
3. the production technique of a kind of ceramic lamp according to claim 1, is characterized in that, the firing temperature in described one-tenth porcelain vapour kiln is set as 1350 degrees Celsius.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510020007.4A CN104628360A (en) | 2015-01-15 | 2015-01-15 | Process for producing ceramic lamp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510020007.4A CN104628360A (en) | 2015-01-15 | 2015-01-15 | Process for producing ceramic lamp |
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| CN104628360A true CN104628360A (en) | 2015-05-20 |
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| CN201510020007.4A Pending CN104628360A (en) | 2015-01-15 | 2015-01-15 | Process for producing ceramic lamp |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107759200A (en) * | 2017-10-27 | 2018-03-06 | 禹州市正玉钧窑有限公司 | The preparation method of the pottery handicraft of horse stepping on a swallow moulding |
| CN109291206A (en) * | 2018-09-25 | 2019-02-01 | 王永强 | A kind of ceramic printing cylinder lamppost and its moulding process |
| CN116375482A (en) * | 2023-03-20 | 2023-07-04 | 基迈克材料科技（苏州）有限公司 | Large-size high-purity alumina polishing disc loading and burning process |
-
2015
- 2015-01-15 CN CN201510020007.4A patent/CN104628360A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107759200A (en) * | 2017-10-27 | 2018-03-06 | 禹州市正玉钧窑有限公司 | The preparation method of the pottery handicraft of horse stepping on a swallow moulding |
| CN109291206A (en) * | 2018-09-25 | 2019-02-01 | 王永强 | A kind of ceramic printing cylinder lamppost and its moulding process |
| CN116375482A (en) * | 2023-03-20 | 2023-07-04 | 基迈克材料科技（苏州）有限公司 | Large-size high-purity alumina polishing disc loading and burning process |
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Application publication date: 20150520 |
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| WD01 | Invention patent application deemed withdrawn after publication |