CN104626338B - A kind of rolling color tile former - Google Patents

A kind of rolling color tile former Download PDF

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Publication number
CN104626338B
CN104626338B CN201510074157.3A CN201510074157A CN104626338B CN 104626338 B CN104626338 B CN 104626338B CN 201510074157 A CN201510074157 A CN 201510074157A CN 104626338 B CN104626338 B CN 104626338B
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CN
China
Prior art keywords
frame
watt
ram
swing arm
mould
Prior art date
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Active
Application number
CN201510074157.3A
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Chinese (zh)
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CN104626338A (en
Inventor
朱纯
钱江海
徐仁露
丁治国
李煜健
钱春华
张圣富
顾山桃
何杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU TIANPENG ELECTROMECHANICAL CO Ltd
Original Assignee
JIANGSU TIANPENG ELECTROMECHANICAL CO Ltd
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Application filed by JIANGSU TIANPENG ELECTROMECHANICAL CO Ltd filed Critical JIANGSU TIANPENG ELECTROMECHANICAL CO Ltd
Priority to CN201510074157.3A priority Critical patent/CN104626338B/en
Publication of CN104626338A publication Critical patent/CN104626338A/en
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Publication of CN104626338B publication Critical patent/CN104626338B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a kind of rolling color tile former, relate to the preparation facilities of encaustic tile, including arranging the ram that watt mould being placed in frame can be driven to advance in the middle of two frames be arrangeding in parallel, described frame；Feed hopper is arranged on a watt front end for mould direction of advance；At feed hopper, ram side is provided with the format roll of rotation, the concrete on watt mould is carried out roll-forming；It is provided with the segmentation cutting knife pumped at format roll away from feed hopper side, the encaustic tile of molding is cut.This setting can continuously produce encaustic tile, and efficiency is high.

Description

A kind of rolling color tile former
Technical field
The present invention relates to the preparation facilities of a kind of encaustic tile, specifically a kind of rolling color tile former.
Background technology
Chinese patent application encaustic tile machine, application number: 201220250484.1；As shown in Figure 1, including body, pressing mold frame, pressing mold platform, there is watt mould of charging hole and there is the lower funnel of discharge opening, control door it is provided with in described discharge opening, described control door drives via driving means, farther include controller, described controller controls the start-stop of described driving means, to drive described control door folding；Described control door it is provided with in described discharge opening, described control door drives via described driving means, described controller controls described driving means start-stop, to control the unlatching of described control door, every time unlatching persistent period and each closing period, and then, control the flow of described lower funnel concrete within each folding cycle of described control door.
But this encaustic tile machine can not work by continuous print, when taking out the tile made, equipment is in halted state, and the efficiency producing tile is low, seems when the substantial amounts of product of needs and has a heart but no strength.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, it is provided that a kind of can the equipment of high efficiency production encaustic tile.
For solving above-mentioned technical problem, the present invention uses the basic conception of technical scheme to be:
A kind of rolling color tile former, including arranging the ram that watt mould being placed in frame can be driven to advance in the middle of two frames be arrangeding in parallel, described frame；Feed hopper is arranged on a watt front end for mould direction of advance；At feed hopper, ram side is provided with the format roll of rotation, the concrete on watt mould is carried out roll-forming；It is provided with the segmentation cutting knife pumped at format roll away from feed hopper side, the encaustic tile of molding is cut.
Preferably, described ram is rectangle frame, and the top of the lower frame of rectangle frame is provided with ram pinch roller, and the bottom of the lower frame of rectangle frame is provided with ram support roller；A pair driving swing arm vertically it is fixedly installed on ram, drive for a pair in the middle of swing arm and be provided with certain interval, swing arm opposite side is driven for a pair to be provided with groove, eccentric it is provided with in groove, eccentric is fixing with axle to be connected, axle is arranged in frame by bearing, and motor connects the rotation of reduction box drive shaft；Ram is arranged on the inner side of frame.Drive for a pair in the middle of swing arm and be provided with certain interval, the summit of eccentric so can be made when being in the top and bottom, ram jack-up will not be come or drag downwards, and only be that by driving ram front-rear reciprocation movement.
Further, the provided circumferentially about of described ram support roller has a step, and ram is held up by described step, moreover it is possible to limit displacement around together with frame.
Preferably, also including a watt mould guide rail, described watt of mould guide rail is arranged on the top of frame, and the minimum distance of watt mould guide rail of two frame tops be arrangeding in parallel is more than the width of watt mould.
Preferably, described format roll is barrel-shaped, and format roll is located between two frames by bearing bracket stand, and by driving driven by motor, it rotates format roll.
Further, also include that forming blocks, described forming blocks are fixedly installed on the outer surface of format roll.The shape of forming blocks can according to customer requirement with use different places be divided into a variety of so that watt surface be pressed into various different shape and pattern.
Preferably, also include that material toggling roller, described material toggling roller are located between two frames by bearing bracket stand；Described material toggling roller is arranged between format roll and feed hopper, and material toggling roller is the roll shaft arranging multiple projection on periphery；By driving driven by motor, it rotates format roll, and connects driving material toggling roller rotation by gear, chain.
Preferably, also including splitting cutoff knife rack, described segmentation cutoff knife rack is across the top two frames, and fixing with frame is connected；Segmentation cutting knife vertical cylinder is arranged, and one end of segmentation cutting knife cylinder is fixing with in the middle of segmentation cutoff knife rack to be connected, and the other end is fixing with the top of segmentation cutting knife contiguous block to be connected, and the bottom of segmentation cutting knife contiguous block is fixedly installed segmentation cutting knife.
Preferably, also including pressing watt die device, described pressure watt die device includes pressing watt swing arm, and described pressure watt swing arm is made up of elbow and afterbody, and afterbody is linear type bar, and one end of elbow is in 90 ° with one end of afterbody fixing to be connected；The other end of elbow is arranged on the top of ram；The other end of described elbow is fixing with the pinch roller frame top of channel-section steel shape to be connected；The opening down setting of pinch roller frame, connects multiple watts by axle in pinch roller frame and molds wheel；Swing arm connector is fixedly installed on frame lateral surface, and elbow is hinged with swing arm connector with the junction of afterbody, and afterbody is hinged with pressure watt cylinder rod away from elbow one end, and the bottom of pressure watt cylinder is hinged with frame lateral surface；The bottom of pressure watt cylinder and frame hinged place are arranged on pressure watt swing arm and the lower section of swing arm connector hinged place and two pin joints on a vertical straight line.
Further, also including connecting plate, the middle part of described connecting plate is fixing with elbow to be connected, and connecting plate is uniformly arranged two row's bolts hole；The head of bolt is fixing with the top of pinch roller frame to be connected, and bolt passes connecting plate from the bottom of connecting plate, and is fixed by nut；It is arranged with stage clip on bolt between connecting plate and pinch roller frame.
Accompanying drawing explanation
Fig. 1 is the encaustic tile machine structural representation mentioned in background technology；
Fig. 2 is one rolling color tile former structural representation of the present invention；
Fig. 3 is pressure watt die device structural representation；
Fig. 4 is forming die structure schematic diagram；
Fig. 5 is for cutting a watt apparatus structure schematic diagram；
Fig. 6 is ram support roller front view.
In figure: 1, frame, 2, ram, 3, feed hopper, 4, format roll, 5, cutting knife, 6, ram pinch roller, 7, ram support roller, 8, drive swing arm, 9, eccentric, 10, step, 11, watt mould guide rail, 12, forming blocks, 13, material toggling roller, 14, segmentation cutoff knife rack, 15, segmentation cutting knife cylinder, 16, segmentation cutting knife contiguous block, 17, segmentation cutting knife, 18, pressure watt swing arm, 19, elbow, 20, afterbody, 21, pinch roller frame, 22, watt mold pressing wheel, 23, pressure watt cylinder, 24, connecting plate, 25, bolt, 26, stage clip, 27, swing arm connector.
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment, the invention will be further described, to help understanding present disclosure.
As shown in Figures 3 to 5, the present invention includes two frames 1 be arrangeding in parallel, and the top of frame 1 arranges watt mould guide rail 11, and the minimum distance of watt mould guide rail 11 at two frame 1 tops be arrangeding in parallel is not less than the width of watt mould.Watt mould guide rail 11 is used for limiting clay plate mould and moves left and right.
Being fixedly installed a pair driving swing arm 8 on ram 2, drive for a pair swing arm 8 opposite side to be provided with groove, be provided with eccentric 9 in groove, eccentric 9 is fixing with axle to be connected, and axle is arranged in frame 1 by bearing, and motor connects the rotation of reduction box drive shaft；Ram 2 is arranged on the inner side of frame 1.Eccentric 9 rotates under the drive of motor, it is possible to makes a pair driving swing arm 8 do front-rear reciprocation movement, and then drives the ram 2 being secured to connect also to do front-rear reciprocation movement, makes watt mould above ram 2 move forward.The moment of torsion of motor output is big, and the stroke controlling ram 2 is accurate, and sound is little, and movement velocity is fast, and the fault of generation is few.
Ram 2 is rectangle frame, and the top of the lower frame of rectangle frame is provided with ram pinch roller 6, and the bottom of the lower frame of rectangle frame is provided with ram support roller 7；The provided circumferentially about of ram support roller 7 has a step 10, and ram 2 is held up by described step 10, and owing to the side of ram 2 is close to frame 1, opposite side is stuck on step 10, limits displacement around；Ensure that ram 2 only do before and after reciprocating motion, without offseting about occurring, further ensure that watt mould can not occur only moving forward of left and right skew.
It is provided above feed hopper 3 in a watt front end for mould direction of advance.
Between ram 2 and feed hopper 3, and watt mould be provided above press watt die device.A pressure watt die device includes pressing watt swing arm 18, and described pressure watt swing arm 18 is made up of elbow 19 and afterbody 20, and afterbody 20 is linear type bar, and one end of elbow 19 is in 90 ° with one end of afterbody 20 fixing to be connected；The other end of elbow 19 is arranged on the top of ram 2；The other end of described elbow 19 is fixing with the middle part of connecting plate 24 to be connected, and connecting plate 24 is arranged and is uniformly arranged two row's bolts hole；The head of bolt 25 is fixedly installed the pinch roller frame 21 of channel steel shape；The opening down setting of pinch roller frame 21, connects multiple watts by axle in pinch roller frame 21 and molds wheel 22；Watt molding wheel 22 can limit clay plate mould and move up, and also will not hinder the advance of watt mould.Bolt 25 passes connecting plate 24 from the bottom of connecting plate 24, and is fixed by nut；It is arranged with stage clip 26 on bolt 25 between connecting plate 24 and pinch roller frame 21.Swing arm connector 27 is fixedly installed on frame 1 lateral surface, and elbow 19 is hinged with swing arm connector 27 with the junction of afterbody 20, and afterbody 20 is hinged with the cylinder rod of pressure watt cylinder 23 away from elbow 19 one end, and the bottom of pressure watt cylinder 23 is hinged with frame 1 lateral surface；The bottom of pressure watt cylinder 23 and frame 1 hinged place are arranged on pressure watt swing arm 18 and the lower section of swing arm connector 27 hinged place and two pin joints on a vertical straight line.When pressure watt cylinder 23 bar stretches out, make watt mold pressing wheel 22 be pressed in the tops of watt mould, prevent watt mould from takeofing during advancing, limit clay plate mould position, so that watt mould can accurately enter below format roll 4.During pressure watt cylinder 23 bar indentation, pressure watt swing arm 18 rotates outside mechanism, makes watt mold pressing wheel 22 away from a watt mould, now pressure watt die device can be carried out the operations such as maintenance.
Feed hopper 3 is provided with the format roll 4 of rotation away from ram 2 side, and described format roll 4 is barrel-shaped, and format roll 4 is located between two frames 1 by bearing bracket stand, and by driving driven by motor, it rotates format roll 4, is pressed the concrete on watt mould.Format roll 4 can also be fixed and connect different forming blocks 12, and described forming blocks 12 is fixedly installed on the outer surface of format roll.The shape of forming blocks 12 can according to customer requirement with use different places be divided into a variety of so that watt surface be pressed into various different shape and pattern.Material toggling roller 13 is located between two frames 1 by bearing bracket stand；Material toggling roller 13 is arranged between format roll 4 and feed hopper 3, and material toggling roller 13 is the roll shaft arranging multiple projection on periphery；By driving driven by motor, it rotates format roll 4, and drives material toggling roller 13 to rotate by gear, chain connection.The projection arranged on material toggling roller 13 can make to be laid on uniformly on watt mould from feed hopper 3 concrete on watt mould that drops, and makes watt mould thin and thick being pressed into consistent, improves yield rate.
Cutoff knife rack 14 is across the top two frames 1, and fixing with frame 1 is connected；Cutting knife cylinder 15 is vertically arranged, and one end of cutting knife cylinder 15 is fixing with in the middle of cutoff knife rack 14 to be connected, and the other end is fixing with the top of cutting knife contiguous block 16 to be connected, and the bottom of cutting knife contiguous block 16 is fixedly installed segmentation cutting knife 17.The motion of cutting knife cylinder 15 drives the up and down motion of segmentation cutting knife 17, and then the encaustic tile suppressed carries out the cutting of different size.Cutting knife cylinder 15 can also with oil cylinder or other be capable of its structure pumped accurately and replace.Owing to the specification of watt mould is fixing, the lower cutter time of segmentation cutting knife controls when the intermediate gap of exactly two watts of moulds is in the lower section of cutting knife, so will not be by bad for watt cross cutting, recursive utilization watt mould.
Being additionally provided with chamfering cutting knife at the encaustic tile suppressed away from the edge of mechanism, the edge of encaustic tile is cut into by described chamfering cutting knife has certain chamfering, the adjustable angle of chamfering cutting knife, in order to cut out different angles.
Between segmentation cutting knife and chamfering cutting knife, the top of encaustic tile, it is provided with folder watt cylinder, tile is pressed from both sides steady by folder watt cylinder, vibrations when preventing encaustic tile in segmentation and cut chamfering, affects cutting effect and yield rate.
The above is only the preferred embodiment of the present invention; it should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvements and modifications, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (9)

1. a rolling color tile former, it is characterised in that: include in the middle of two frames (1) be arrangeding in parallel, described frame (1), arranging the ram (2) that watt mould being placed in frame (1) can be driven to advance；Feed hopper (3) is arranged on a watt front end for mould direction of advance；At feed hopper (3), ram (2) side is provided with the format roll (4) of rotation, the concrete on watt mould is carried out roll-forming；It is provided with the segmentation cutting knife (17) pumped at format roll (4) away from feed hopper (3) side, the encaustic tile of molding is cut；
Described ram (2) is rectangle frame, and the top of the lower frame of rectangle frame is provided with ram pinch roller (6), and the bottom of the lower frame of rectangle frame is provided with ram support roller (7)；A pair driving swing arm (8) vertically it is fixedly installed on ram (2), drive for a pair in the middle of swing arm (8) and be provided with certain interval, swing arm (8) opposite side is driven for a pair to be provided with groove, eccentric (9) it is provided with in groove, eccentric (9) is fixing with axle to be connected, axle is arranged in frame (1) by bearing, and motor connects the rotation of reduction box drive shaft；Ram (2) is arranged on the inner side of frame (1).
2. a kind of rolling color tile former as claimed in claim 1, it is characterized in that: the provided circumferentially about of described ram support roller (7) has a step (10), ram (2) is held up by described step (10), moreover it is possible to limit displacement around together with frame (1).
3. a kind of rolling color tile former as claimed in claim 1, it is characterized in that: also include a watt mould guide rail (11), described watt of mould guide rail (11) is arranged on the top of frame (1), and the minimum distance of watt mould guide rail (11) at two frame (1) tops be arrangeding in parallel is more than the width of watt mould.
4. a kind of rolling color tile former as claimed in claim 1, it is characterized in that: described format roll (4) is barrel-shaped, format roll (4) is located between two frames (1) by bearing bracket stand, and by driving driven by motor, it rotates format roll (4).
5. a kind of rolling color tile former as claimed in claim 4, it is characterised in that: also include that forming blocks (12), described forming blocks (12) are fixedly installed on the outer surface of format roll (4).
6. a kind of rolling color tile former as claimed in claim 1, it is characterised in that: also include that material toggling roller (13), described material toggling roller (13) are located between two frames (1) by bearing bracket stand；Described material toggling roller (13) is arranged between format roll (4) and feed hopper (3), and material toggling roller (13) is the roll shaft arranging multiple projection on periphery；By driving driven by motor, it rotates format roll (4), and drives material toggling roller (13) to rotate by gear, chain connection.
7. a kind of rolling color tile former as claimed in claim 1, it is characterized in that: also include splitting cutoff knife rack (14), described segmentation cutoff knife rack (14) is across the top two frames (1), and fixing with frame (1) is connected；Segmentation cutting knife cylinder (15) is vertically arranged, one end of segmentation cutting knife cylinder (15) is fixing with in the middle of segmentation cutoff knife rack (14) to be connected, the other end is fixing with the top of segmentation cutting knife contiguous block (16) to be connected, and the bottom of segmentation cutting knife contiguous block (16) is fixedly installed segmentation cutting knife (17).
8. a kind of rolling color tile former as claimed in claim 1, it is characterized in that: also include pressing watt die device, described pressure watt die device includes pressing watt swing arm (18), described pressure watt swing arm (18) is made up of elbow (19) and afterbody (20), afterbody (20) is linear type bar, and one end of elbow (19) is in 90 ° with one end of afterbody fixing to be connected；The other end of elbow (19) is arranged on the top of ram (2)；The other end of described elbow (19) is fixing with pinch roller frame (21) top of channel-section steel shape to be connected；The opening down setting of pinch roller frame (21), connects multiple watts by axle in pinch roller frame (21) and molds wheel (22)；Swing arm connector (27) is fixedly installed on frame (1) lateral surface, elbow (19) is hinged with swing arm connector (27) with the junction of afterbody (20), afterbody (20) is hinged with the cylinder rod of pressure watt cylinder (23) away from elbow (19) one end, and the bottom of pressure watt cylinder (23) is hinged with frame (1) lateral surface；The bottom of pressure watt cylinder (23) and frame (1) hinged place are arranged on pressure watt swing arm (18) and the lower section of swing arm connector (27) hinged place and two pin joints on a vertical straight line.
9. a kind of rolling color tile former as claimed in claim 8, it is characterized in that: also include connecting plate (24), the middle part of described connecting plate (24) is fixing with one end of elbow (19) to be connected, and connecting plate (24) is uniformly arranged two row's bolts hole；The head of bolt (25) is fixing with the top of pinch roller frame (21) to be connected, and bolt (25) passes connecting plate (24) from the bottom of connecting plate (24), and is fixed by nut；It is arranged with stage clip (26) on bolt (25) between connecting plate (24) and pinch roller frame (21).
CN201510074157.3A 2015-02-11 2015-02-11 A kind of rolling color tile former Active CN104626338B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510074157.3A CN104626338B (en) 2015-02-11 2015-02-11 A kind of rolling color tile former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510074157.3A CN104626338B (en) 2015-02-11 2015-02-11 A kind of rolling color tile former

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CN104626338A CN104626338A (en) 2015-05-20
CN104626338B true CN104626338B (en) 2016-08-24

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2179819Y (en) * 1993-03-21 1994-10-19 黄松 Multi-functional small brick machine
CN2254397Y (en) * 1994-10-18 1997-05-21 哈尔滨北方机械制造有限公司 Cement tile forming machine
CN2435211Y (en) * 2000-07-13 2001-06-20 姚清江 High-speed automatic adjustable hydraulic colour cement tile shaping machine
ITRE20030015A1 (en) * 2003-02-17 2004-08-18 Sacmi "METHOD AND PLANT FOR THE FORMING OF CERAMIC TILES OR SLABS"
ITRE20050086A1 (en) * 2005-07-19 2007-01-20 Sacmi SYSTEM TO ALTER THE ARRANGEMENT OF DUSTY DUST A STRIP FOR THE FORMING OF TILES OR CERAMIC SHEETS
CN204431442U (en) * 2015-02-11 2015-07-01 江苏天鹏机电制造有限公司 A kind of rolling color tile former

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