CN204339269U - A kind of volume circle bonding machine - Google Patents

A kind of volume circle bonding machine Download PDF

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Publication number
CN204339269U
CN204339269U CN201420699517.XU CN201420699517U CN204339269U CN 204339269 U CN204339269 U CN 204339269U CN 201420699517 U CN201420699517 U CN 201420699517U CN 204339269 U CN204339269 U CN 204339269U
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China
Prior art keywords
circle
plug
cylinder
die tool
module
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Expired - Fee Related
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CN201420699517.XU
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Chinese (zh)
Inventor
王伟
刘峰
安林超
贾琛
田长留
任泰安
薛炎钦
张明忠
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Henan Mechanical and Electrical Engineering College
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Henan Mechanical and Electrical Engineering College
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Priority to CN201420699517.XU priority Critical patent/CN204339269U/en
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Publication of CN204339269U publication Critical patent/CN204339269U/en
Expired - Fee Related legal-status Critical Current
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Abstract

A kind of volume circle bonding machine, it comprises machine table, furling plate round machine structure, feed mechanism, delivery device, spot-welding mechanism, described furling plate round machine structure comprises circle_curling die tool, plug, cushion block, side plate and each driving cylinder, circle_curling die tool is by upper module, lower module, left module and right module form, described feed mechanism is by delivery sheet, feeding cylinder forms, delivery device comprises connecting plate, push cylinder, guide pillar and pedestal composition, spot-welding mechanism comprises welding pedestal, spot welding fixed electrode, float electrode, float electrode cylinder forms, the utility model can complete volume circle and weld on an equipment, and automaticity is high, substantially increase the dimensional stability of final products, ensure that product quality and output, reduce the input of device resource and human resources.

Description

A kind of volume circle bonding machine
Technical field:
The utility model relates to a kind of for the shaping process equipment with welding of thin plate class material webs circle, is particularly a kind of volume circle bonding machine being applicable to work sheet metafiltration core.
Background technology:
In now general filter or air bag in filter core production process, usually by the screen pack material of band shape, being first delivered to stamping machine, to complete volume circle shaping, then unloads the filter core of compacted under, transfer on special spot-welding equipment, complete the welding of filter core lap-joint.In whole production process, because needs at least want twice handling and conveying, add process time, improve production cost, bring inconvenience.
Summary of the invention:
The purpose of this utility model is that design one can overcome the deficiencies in the prior art, and a step can complete volume circle bonding machine round with the volume of welding sequence.
The technical solution of the utility model is, a kind of volume circle bonding machine, is characterized in that: it comprises machine table, furling plate round machine structure, feed mechanism, delivery device, spot-welding mechanism, described furling plate round machine structure comprises circle_curling die tool, plug, cushion block, side plate and each driving cylinder, circle_curling die tool is by upper module, lower module, left module and right module form, the plug of plug air cylinder driven is adopted to be placed in mold block center, can stretch along die mandrel axis direction, gripper shoe is provided with in the below of plug, each circle_curling die tool block all adopts air cylinder driven, can reciprocatingly move along plug radial direction, die forming block is provided with in the end of each cylinder axis, on circle_curling die tool both sides, cushion block is set respectively, cushion block center is provided with plug through hole, cushion block has gathering sill in the direction of motion of each circle_curling die tool, gathering sill points to plug through hole, the processing head of each circle_curling die tool block is equipped with in gathering sill, side plate is provided with in the both sides of cushion block, be fixedly connected with between side plate, side plate center is also provided with plug through hole, side plate has groove in the position of corresponding upper module and lower module, described feed mechanism is made up of delivery sheet, feeding cylinder, and feed mechanism is fixing on the table, delivery sheet and feeding cylinder horizontal positioned, and delivery sheet is fixedly connected with feeding cylinder, and the position of delivery sheet and gripper shoe keep level, delivery device comprises connecting plate, pushes cylinder, guide pillar and pedestal composition, guide pillar is through side plate, and the two ends of guide pillar are by base supports, and pedestal is installed on the table, furling plate round machine structure and side plate notch place are provided with connecting plate, and connecting plate is fixedly connected with the cylinder axis pushing cylinder, spot-welding mechanism comprises welding pedestal, spot welding fixed electrode, float electrode, float electrode cylinder form, welding pedestal is fixing on the table, fixed electrode is fixed on welding pedestal, fixed electrode and plug are on the same axis, float electrode cylinder is placed in the top of welding pedestal, and float electrode is fixed on the cylinder axis end of float electrode cylinder, and float electrode and fixed electrical machinery are in same facade.
The processing head of the lower module of circle_curling die tool is 180 ° of scalloped recess, and the processing head of the left and right module of circle_curling die tool is 45 ~ 65 ° of scalloped recess, and the upper module processing head of circle_curling die tool is 50 ~ 90 ° of scalloped recess.
The direction of motion of the left and right module of circle_curling die tool and the angle of horizontal plane are 0-50 degree.
Cushion block in described furling plate round machine structure is replaceable.
Plug in furling plate round machine structure is replaceable.
The cylinder axis of described each circle_curling die tool can be connected with processing head by buffer unit, and described buffer unit is provided with guide pillar on pedestal, is set with spring outside guide pillar.
The utility model can complete volume circle and weld on an equipment, and automaticity is high, substantially increases the dimensional stability of final products, ensure that product quality and output, reduces the input of device resource and human resources.
Accompanying drawing illustrates:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation after the utility model removes side side plate and spot-welding mechanism.
Fig. 3 is furling plate round machine structure operating diagram of the present utility model.
Fig. 4 is spot-welding mechanism operating diagram of the present utility model
Fig. 5 is the structural representation of embodiment 4 of the present utility model
Detailed description of the invention:
Embodiment 1
Describe embodiment in detail by reference to the accompanying drawings,
A kind of volume circle bonding machine, it comprises furling plate round machine structure, feed mechanism, delivery device, spot-welding mechanism and workbench 1; Described furling plate round machine structure comprises circle_curling die tool, plug 4, cushion block, side plate 17 and each volume circle and drives cylinder 2,5,7,8.Circle_curling die tool is by upper module 25, lower module 28, left module 27 forms with right module 26, upper module, lower module is fixed on riser 23, the plug adopting plug cylinder 16 to drive is placed in mold block center, can stretch along die mandrel axis direction, gripper shoe 21 is provided with in the below of plug, each circle_curling die tool block all adopts air cylinder driven, can reciprocatingly move along plug radial direction, die forming block is provided with in the end of each cylinder axis, on circle_curling die tool both sides, cushion block 22 is set respectively, cushion block center is provided with plug through hole, divide according to the required circumferential angle of volume circle, lower module processing head is account for the groove of 180 °, air cylinder driven lower module vertically moves, left, the processing head of right module respectively accounts for the groove of 45 °, air cylinder driven is left, right module is along moving from the horizontal by 30 ° of directions, upper module accounts for the groove of volume circle circumferential angle 90 °, vertical placement, circle_curling die merged block gets up and jointly forms the shaping shape of workpiece circle rolling with plug.
Cylinder can be fixedly connected with mold block, also can be connected with mold block by buffer unit 6.The Main Function of buffer unit reduces cylinder when stretching out, to the impact (decrement of the spring in adjustable buffering mechanism) of workpiece.Meanwhile, when rigging up and debugging, position or the stroke of cylinder need not be adjusted, mainly through changing the position of buffer unit.Cylinder can drive mold block to move along the radial direction of plug.The plug of air cylinder driven is adopted to be placed in mold block center, cushion block has gathering sill 20 in the direction of motion of each circle_curling die tool, gathering sill points to plug through hole, the processing head of each circle_curling die tool block is equipped with in gathering sill, these gathering sills play the guiding role to mold block motion, side plate center is also provided with plug through hole, and side plate has groove in the position of corresponding upper module and lower module.Cushion block both sides are provided with side plate, and two blocks of side plates adopt screw rod to be fixedly connected with.
Feed mechanism is installed on the table, lies in a horizontal plane in the side of furling plate round machine structure.Be made up of delivery sheet 19, back-up block 18, feeding cylinder 3.Delivery sheet is fixedly connected with feeding cylinder, and back-up block is arranged on the pin in the middle of side plate.The width of delivery sheet and back-up block is slightly less than the width of circle_curling die tool, and the upper surface of back-up block, a little less than mandrel surface, can make flitch smoothly by the below of plug.
The below of side plate is provided with delivery device, and two guide pillars 15 of delivery device are through two blocks of side plates, and guide pillar is supported by pedestal 14, and pedestal is fixing on the table.Below side plate, notch place is provided with connecting plate 24, and connecting plate is fixedly connected with delivery device cylinder 13, and for saving space, open the groove that can hold furling plate round machine structure on workbench surface, furling plate round machine structure is placed in groove, and propelling movement cylinder is arranged on below workbench.
Spot-welding mechanism is positioned at one end of workbench, and comprise welding pedestal 11, spot welding fixed electrode 12, float electrode 10, float electrode cylinder 9 form.The hole coordinated with the external part of the plug of furling plate round machine structure is had in fixed electrode.Traveling electrode is positioned at directly over plug, by air cylinder driven.
Operationally, first, the flitch through cutting delivers to the delivery sheet place of feed mechanism to the utility model embodiment, and feeding cylinder work, delivers to back-up block place by material.The action of plug cylinder, releases plug, and through side plate and cushion block, then, furling plate round machine structure works, and under air cylinder driven, lower module promotes flitch straight up, and under the effect that plug is spacing, flitch is first curled into " U " type by lower module processing head.Left and right mold block is along the direction becoming 30 ° with level, and extruding flitch, presses close to plug, make flitch shaping.Upper module moves straight down, is got up by flitch two ends overlap joint, obtains high-quality flanging, make flitch roll up circle shaping.After this, circle_curling die tool cylinder is return, and circle_curling die tool departs from plug, and upper module, lower module retreat to the place of fluting up and down of side plate.
Push cylinder operation, by connecting plate, drive cushion block, plug, plug cylinder, workpiece etc. between side plate and side plate to move to welding post place together.When the external part of plug contacts with the fixed electrode of welder, realize the location to side plate and device, push cylinder stop motion.Float electrode, under the effect of float electrode cylinder, moves straight down, inserts the space between side plate, is pressed in overlapping the slot place of workpiece.Welder works, and realizes the welding to workpiece commissure.After having welded, float electrode cylinder is return.Now, for being dismantled by the workpiece after welding, plug cylinder operation, makes plug retract.Plug and workpiece, depart from, and the workpiece after the welding of volume circle is from the below blanking of side plate.
If the thin plate class volume circle part of different inner diameters, width need be obtained, plug and cushion block can be changed, with the change of satisfied volume circle part internal diameter; Separately, the bolt of connection two blocks of side plates increases the spacer of one fixed width, obtain different width dimensions between the side plates, other structures are constant.Like this, the thin plate class volume circle part of different inner diameters, width can just be obtained.
Embodiment 2,
Embodiment 2 is basically identical with embodiment 1, difference is mainly that lower module processing head is account for the groove of 180 °, air cylinder driven lower module vertically moves, and the processing head of left and right module respectively accounts for the groove of 65 °, and the left and right module of air cylinder driven is along moving from the horizontal by 45 ° of directions.Upper module accounts for the groove of volume circle circumferential angle 50 °.
Embodiment 3,
Embodiment 3 is basically identical with embodiment 1, difference is mainly that lower module processing head is account for the groove of 180 °, air cylinder driven lower module vertically moves, and the processing head of left and right module respectively accounts for the groove of 50 °, and the left and right module of air cylinder driven is along moving from the horizontal by 50 ° of directions.Upper module accounts for the groove of volume circle circumferential angle 80 °.
Embodiment 4,
As shown in Figure 5, the present embodiment and embodiment 1 basically identical, difference is mainly that lower module processing head is account for the groove of 180 °, air cylinder driven lower module vertically moves, the processing head of left and right module respectively accounts for the groove of 50 °, and the left and right module of air cylinder driven is along moving (i.e. parallel and horizontal plane) from the horizontal by 0 ° of direction.Upper module accounts for the groove of volume circle circumferential angle 80 °.
The utility model structure is simple, swift to operate, an equipment can realize the volume circle of sheet type workpiece and welding job and automaticity is high, substantially increases the dimensional stability of final products, ensure that product quality and output.In addition, through simply adjusting, the thin plate class Metal Sheet in Curling welding needs of different inner diameters, width can be met, reduce the input of device resource and human resources.The scope of application of equipment processing can be significantly improved, cost-saving, raise the efficiency.

Claims (6)

1. a volume circle bonding machine, is characterized in that: it comprises machine table, furling plate round machine structure, feed mechanism, delivery device, spot-welding mechanism, described furling plate round machine structure comprises circle_curling die tool, plug, cushion block, side plate and each driving cylinder, circle_curling die tool is by upper module, lower module, left module and right module form, the plug of plug air cylinder driven is adopted to be placed in mold block center, can stretch along die mandrel axis direction, gripper shoe is provided with in the below of plug, each circle_curling die tool block all adopts air cylinder driven, can reciprocatingly move along plug radial direction, die forming block is provided with in the end of each cylinder axis, on circle_curling die tool both sides, cushion block is set respectively, cushion block center is provided with plug through hole, cushion block has gathering sill in the direction of motion of each circle_curling die tool, gathering sill points to plug through hole, the processing head of each circle_curling die tool block is equipped with in gathering sill, side plate is provided with in the both sides of cushion block, be fixedly connected with between side plate, side plate center is also provided with plug through hole, side plate has groove in the position of corresponding upper module and lower module, described feed mechanism is made up of delivery sheet, feeding cylinder, and feed mechanism is fixing on the table, delivery sheet and feeding cylinder horizontal positioned, and delivery sheet is fixedly connected with feeding cylinder, and the position of delivery sheet and gripper shoe keep level, delivery device comprises connecting plate, pushes cylinder, guide pillar and pedestal composition, guide pillar is through side plate, and the two ends of guide pillar are by base supports, and pedestal is installed on the table, furling plate round machine structure and side plate notch place are provided with connecting plate, and connecting plate is fixedly connected with the cylinder axis pushing cylinder, spot-welding mechanism comprises welding pedestal, spot welding fixed electrode, float electrode, float electrode cylinder form, welding pedestal is fixing on the table, fixed electrode is fixed on welding pedestal, fixed electrode and plug are on the same axis, float electrode cylinder is placed in the top of welding pedestal, and float electrode is fixed on the cylinder axis end of float electrode cylinder, and float electrode and fixed electrical machinery are in same facade.
2. a kind of volume circle bonding machine as claimed in claim 1, it is characterized in that: the processing head of the lower module of circle_curling die tool is 180 ° of scalloped recess, the processing head of the left and right module of circle_curling die tool is 45 ~ 65 ° of scalloped recess, and the upper module processing head of circle_curling die tool is 50 ~ 90 ° of scalloped recess.
3. a kind of volume circle bonding machine as claimed in claim 1, is characterized in that: the direction of motion of the left and right module of circle_curling die tool and the angle of horizontal plane are 0-50 degree.
4. a kind of volume circle bonding machine as claimed in claim 1, is characterized in that: the cushion block in described furling plate round machine structure is replaceable.
5. a kind of volume circle bonding machine as claimed in claim 1, is characterized in that: the plug in furling plate round machine structure is replaceable.
6. a kind of volume circle bonding machine as claimed in claim 1, is characterized in that: the cylinder axis of described each circle_curling die tool is connected with processing head by buffer unit, and described buffer unit is provided with guide pillar on pedestal, is set with spring outside guide pillar.
CN201420699517.XU 2014-11-20 2014-11-20 A kind of volume circle bonding machine Expired - Fee Related CN204339269U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493485A (en) * 2014-11-20 2015-04-08 河南机电高等专科学校 Rolling welder
CN106915065A (en) * 2017-05-03 2017-07-04 重庆市益源捷科技有限公司 PC light sheet material apparatus for bending
CN109047400A (en) * 2018-09-13 2018-12-21 上海胜迪实业有限公司 Embedded metal heater molding machine
CN111496531A (en) * 2020-04-09 2020-08-07 徐州华通手套有限公司 Winding drum device for power plant boiler safety valve silencer and using method thereof
CN114749823A (en) * 2022-06-14 2022-07-15 苏州宇薄新能源科技有限公司 Metal filters transversal joint welding device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493485A (en) * 2014-11-20 2015-04-08 河南机电高等专科学校 Rolling welder
CN106915065A (en) * 2017-05-03 2017-07-04 重庆市益源捷科技有限公司 PC light sheet material apparatus for bending
CN109047400A (en) * 2018-09-13 2018-12-21 上海胜迪实业有限公司 Embedded metal heater molding machine
CN111496531A (en) * 2020-04-09 2020-08-07 徐州华通手套有限公司 Winding drum device for power plant boiler safety valve silencer and using method thereof
CN111496531B (en) * 2020-04-09 2021-11-30 徐州华通手套有限公司 Winding drum device for power plant boiler safety valve silencer and using method thereof
CN114749823A (en) * 2022-06-14 2022-07-15 苏州宇薄新能源科技有限公司 Metal filters transversal joint welding device

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C14 Grant of patent or utility model
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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20161120

CF01 Termination of patent right due to non-payment of annual fee