CN104624433B - Ceramic fiber grease applying system and method - Google Patents
Ceramic fiber grease applying system and method Download PDFInfo
- Publication number
- CN104624433B CN104624433B CN201410797130.2A CN201410797130A CN104624433B CN 104624433 B CN104624433 B CN 104624433B CN 201410797130 A CN201410797130 A CN 201410797130A CN 104624433 B CN104624433 B CN 104624433B
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- Prior art keywords
- grease
- ceramic fibre
- mist
- oil
- lubrication
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
Abstract
The invention provides a ceramic fiber grease applying system. The ceramic fiber grease applying system comprises a grease storage tank, a metering pump, filters, a rotor flow meter and oil spray devices, wherein the metering pump is connected with the grease storage tank, the filters are connected with the metering pump, the rotor flow meter is connected with the filters, and the oil spray devices are connected with the rotor flow meter and are arranged in a cotton collection chamber. By means of the ceramic fiber grease applying system, a grease solution is directly deposited on the surfaces of ceramic fiber in a spraying mode through one-stage or multi-stage air atomization, the grease loss amount is small, and applying is more uniform. In addition, the quantitative applying of the grease solution is achieved through a flow control mode, adjustment can be conducted according to the actual yield, and the loss amount of ceramic fiber grease can be reduced as well.
Description
Technical field
The invention belongs to ceramic fibre material technical field, and in particular to a kind of application system of ceramic fibre grease and
Applying method.
Background technology
Ceramic fibre is by obtained a kind of Ultralight, flexibility, low heat conduction, resistant to elevated temperatures fiber after ceramic-material fiber
Shape material, is widely used in the fields such as Industrial Stoves, metallurgy, petrochemical industry, and energy conservation and consumption reduction effects are obvious.By ceramic fibre acupuncture into blanket
Shape product, is prepared into ceramic fiber blanket, then expanded the application of ceramic fibre, improves its using effect.Although ceramic
Fiber belongs to flexible ceramic material, but the intrinsic fragility of ceramics makes which be acted on by mechanical impact force in acupuncture, can still go out
The problems such as now fracture, crushing, thus in the production process of ceramic fibre needle punched blanket, technological lubrication lipoprotein solution need to be applied, to
Further softening fibre, reduces the friction between pricker and fiber, reduces dust, realizes more preferable acupuncture effect.
At present, during ceramic fibre industry production, the applying to lubricant solution is more extensive, generally using artificial side
Formula will lubricate lipoprotein solution Deca on the wire swaying roller of fiberizer by drainage tube, and by a rod is got rid of, lubrication liposoluble is realized in rotation at a high speed
The dispersion of liquid, applying, being swung by wire swaying roller in the process is affected, and the loss amount for lubricating lipoprotein solution is big, and atomizing effect is poor, applies
Dosage is difficult to ensure, it is impossible to realize quantitative applying.
The content of the invention
In view of this, the technical problem to be solved in the present invention be provide a kind of ceramic fibre grease application system and
Applying method, has good atomization effect using the application system and applying method of ceramic fibre grease provided by the present invention
Really, lubrication lipoprotein solution can realize quantitative applying and loss amount is little.
The invention provides a kind of application system of ceramic fibre grease, it is characterised in that include：
Grease holding vessel；
The dosing pump being connected with the grease holding vessel；
The filter being connected with the dosing pump；
The spinner flowmeter being connected with the filter；
The mist of oil device being connected with the spinner flowmeter, the mist of oil device are arranged on inside cotton collecting chamber.
Preferably, the group number of the mist of oil device is two groups.
Preferably, two groups of mist of oil devices are arranged in parallel or are arranged in a mutually vertical manner.
Preferably, distance of the top of the mist of oil device away from cotton collecting chamber porch is 0～3 meter.
Present invention also offers a kind of applying method of ceramic fibre grease, it is characterised in that comprise the following steps：
Ceramic fibre lubrication lipoprotein solution is placed in grease holding vessel, dosing pump, filter and rotor is passed sequentially through
Effusion meter forms ceramic fibre grease mist of oil, the ceramic fibre surface being deposited in cotton collecting chamber after being transported to mist of oil device.
Preferably, the ceramic fibre lubrication lipoprotein solution is ceramic fibre grease aqueous solution.
Preferably, the concentration of the ceramic fibre aqueous solution is 0.5wt%～1wt%.
Preferably, the ceramic fibre grease includes：The lubricant of 50wt%～80wt%；10wt%～40wt%'s
The kerosene of softening agent and 0wt%～30wt%.
Preferably, the lubricant be Polyethylene Glycol -200, PEG-4000 and polythene wax emulsion in one kind or
It is various；
The softening agent be alkyl aminothio acetate and primary octadecylamine acetate in one or two.
Preferably, the flow for lubricating lipoprotein solution by the ceramic fibre of dosing pump is 60～150L/h.
Compared with prior art, the invention provides a kind of application system of ceramic fibre grease, including：Grease is stored up
Deposit tank；The dosing pump being connected with the grease holding vessel；The filter being connected with the dosing pump；It is connected with the filter
Spinner flowmeter；The mist of oil device being connected with the spinner flowmeter, the mist of oil device are arranged on inside cotton collecting chamber.This
The application system of the ceramic fibre grease of bright offer will lubricate lipoprotein solution with spray pattern by one or more levels air atomizing
Ceramic fibre surface is deposited directly to, grease loss amount is little, apply more uniform.Also, realized using flow control mode
The quantitative applying of lubrication lipoprotein solution, can be adjusted according to actual production, it is also possible to reduce the loss of ceramic fibre grease
Amount.
Description of the drawings
Fig. 1 is the structural representation of the application system of ceramic fibre grease provided by the present invention.
Specific embodiment
The invention provides a kind of application system of ceramic fibre grease, it is characterised in that include：
Grease holding vessel；
The dosing pump being connected with the grease holding vessel；
The filter being connected with the dosing pump；
The spinner flowmeter being connected with the filter；
The mist of oil device being connected with the spinner flowmeter, the mist of oil device are arranged on inside cotton collecting chamber.
Referring to Fig. 1, Fig. 1 is the structural representation of the application system of ceramic fibre grease provided by the present invention.Wherein,
1 is grease holding vessel, and 2 is dosing pump, and 3 is spinner flowmeter, and 4 is filter, and 5 is mist of oil device, and 6 is ceramic fibre, and 7 are
Cotton collecting chamber.
The application system of ceramic fibre grease provided by the present invention includes grease holding vessel 1, the oils and fatss storage
Tank 1 is used to store ceramic fibre grease.
Application system provided by the present invention also includes the dosing pump 2 being connected with the grease holding vessel, the metering
Pump 2 is used for conveying ceramic fibre lubrication lipoprotein solution.
In application system, be connected with the dosing pump 2 for filter 4, the acting as of the filter removes solution
In impurity and particulate matter.In one embodiment of the invention, the delivery pipe between the dosing pump 2 and mist of oil device 5
Road can arrange the filter 4 of the using and the reserved.
Further, the ceramic fibre that can be conveyed for spinner flowmeter 3, the dosing pump 2 being connected with the filter 4
The flow of grease is matched with the range of the spinner flowmeter 3.In one embodiment of the invention, the spinner
Meter 3 is glass rotameter.
Further, be connected with the spinner flowmeter 3 for mist of oil device 5, the mist of oil device is arranged on cotton collecting chamber 7
It is internal.In one embodiment, distance of the top of the mist of oil device 5 away from 7 porch of cotton collecting chamber is 0～3 meter.The present invention is right
The group number of the mist of oil device does not have a particular restriction, preferably two groups, and two groups of mist of oil devices are arranged in parallel or phase
Mutually it is vertically arranged.Wherein, in one embodiment, the spacing of two groups of mist of oil devices arranged in parallel is 1 meter.It is described
Every group of mist of oil device includes two sets of oil sprayers, and ceramic fibre lubrication lipoprotein solution is atomized by the acting as of the oil sprayer.
The application system of the ceramic fibre grease that the present invention is provided will lubricate liposoluble by one or more levels air atomizing
Liquid is deposited directly to ceramic fibre surface with spray pattern, and grease loss amount is little, apply more uniform.Also, adopt flow
Control mode realizes the quantitative applying of lubrication lipoprotein solution, can be adjusted according to actual production, it is also possible to reduce ceramic fibre
The loss amount of grease.
Present invention also offers a kind of applying method of ceramic fibre grease, comprises the following steps：
Ceramic fibre lubrication lipoprotein solution after filtration is placed in grease holding vessel, dosing pump and rotor is passed sequentially through
Effusion meter forms ceramic fibre grease mist of oil, the ceramic fibre surface being deposited in cotton collecting chamber after being transported to mist of oil device.
In the present invention, the ceramic fibre grease is preferably included：The lubricant of 50wt%～80wt%；10wt%～
The kerosene of the softening agent and 0wt%～30wt% of 40wt%.
The ceramic fibre grease that the present invention is provided includes the lubricant of 50wt%～80wt%, wherein, the lubricant
For one or more in Polyethylene Glycol -200, PEG-4000 and polythene wax emulsion, preferably Polyethylene Glycol -200 or
PEG-4000, more preferably Polyethylene Glycol -200.The ceramic fibre grease preferably includes 60wt%～70wt%'s
Lubricant.In the present invention, the lubricant is soluble oil, not only acts as the effect of lubricant fiber and pricker, while
The water solublity of the novel lubricating resin system can be improved, makes lubrication resin system water solublity more preferable.
Softening agent of the ceramic fibre grease also including 10wt%～40wt%, wherein, the softening agent is Cortex cocois radiciss
One or two in alkyl amino thioacetate and primary octadecylamine acetate, in one embodiment, the softening agent is
Alkyl aminothio acetate；In another embodiment, the softening agent is primary octadecylamine acetate.The softening agent
Content be preferably 20wt%～30wt%.In the present invention, the effect of the softening agent is mainly flexible fibre, while part
Play fibre lubrication.
Kerosene of the ceramic fibre grease of the present invention also including 0wt%～30wt%, in ceramic fibre grease
In configuration process, can be without kerosene, it is also possible to add kerosene.Wherein, in one embodiment of the invention, the pottery of preparation
Porcelain fiber grease is not added with kerosene；In another embodiment of the present invention, the kerosene addition is 10wt%；At this
In another bright embodiment, the kerosene addition is 20wt%.
Lubricant, softening agent and kerosene are mixed, you can obtain ceramic fibre grease.In one embodiment of the present of invention
In, the ceramic fibre grease includes the lubricant of 80wt%, the softening agent of 10wt%, the kerosene of 10wt%；In the present invention
Another embodiment in, the ceramic fibre grease includes the softening agent of the lubricant of 70wt%, 30wt%；In the present invention
Another embodiment in, the ceramic fibre grease includes the lubricant of 50wt%, the softening agent of 20wt%, 30wt%
Kerosene；In another embodiment of the present invention, the ceramic fibre grease includes 80% lubricant, the softness of 20wt%
Agent.
As long as the mixing of lubricant, softening agent and kerosene can be prepared by by ceramic fibre grease provided by the present invention, match somebody with somebody
Process processed is simple, wherein, lubricant primarily serves flexible fibre, while fibre lubrication is played in part；Softening agent is water-soluble
Property lubricant, not only acts as the effect of lubricant fiber and pricker, while the water solublity of the novel lubricating resin system can be improved.Pass through
The interaction of lubricant, softening agent and kerosene, can reduce the burning-point of ceramic fibre grease for obtaining.Also, this
Bright provided ceramic fibre grease is easy to atomization, when ceramic fibre needle punched blanket is put on, applies more uniform.
Ceramic fibre lubrication lipoprotein solution of the present invention is preferably ceramic fibre grease aqueous solution, the ceramic fibre profit
The concentration of consistent lubricant aqueous solution is preferably 0.5wt%～1wt%, more preferably 1wt%.
In the present invention, the ceramic fibre grease aqueous solution is prepared as follows：
Ceramic fibre grease is heated to into 70～90 DEG C, is poured in the bucket equipped with more than 70 DEG C hot water, stirring is equal
It is even to be made into ceramic fibre grease aqueous solution.
Ceramic fibre lubrication lipoprotein solution after filtration is placed in grease holding vessel, dosing pump, filter is passed sequentially through
And spinner flowmeter.Wherein, the flow that lipoprotein solution is lubricated by the ceramic fibre of dosing pump is 60～150L/h, in the present invention
One embodiment in, the flow of ceramic fibre lubrication lipoprotein solution is 90L/h；Another embodiment in the present invention
In, the flow of the ceramic fibre lubrication lipoprotein solution is 120L/h.The stream of the ceramic fibre grease that the dosing pump can be conveyed
Amount is matched with the range of the spinner flowmeter.Ceramic fibre lubrication lipoprotein solution after preparation is filtered by the present invention, is removed molten
Impurity and particulate matter in liquid.In one embodiment of the invention, lubricate lipoprotein solution by the ceramic fibre of dosing pump to pass through
Again through spinner flowmeter after the filter of the using and the reserved.The present invention realizes determining for lubrication lipoprotein solution using flow control mode
Amount applies, and can be adjusted according to actual production, it is possible to reduce the loss amount of ceramic fibre grease.
Lubricated after lipoprotein solution is transported to mist of oil device by the ceramic fibre of spinner flowmeter and form ceramic fibre lubrication
Fatty oil mist, the ceramic fibre surface being deposited in cotton collecting chamber.The ceramic fibre lubrication lipoprotein solution passes through one or more levels air
Lubrication lipoprotein solution is deposited directly to fiber surface with spray pattern by atomization, and grease loss amount is little, apply more uniform.
The applying method of the ceramic fibre grease of the present invention is described in detail below in conjunction with accompanying drawing, referring to Fig. 1, will
The ceramic fibre lubrication lipoprotein solution for configuring and filtering is put in storage tank 1, and ceramic fibre is lubricated lipoprotein solution conveying by dosing pump 2
To mist of oil device 5, the filter 4 of the conveyance conduit setting the using and the reserved between dosing pump 2 and mist of oil device 5, liquid is installed and is turned
Subflow gauge 3.Grease after atomization is dispersed in cotton collecting chamber 7 and is deposited directly on the surface of ceramic fibre 6.
Lubrication lipoprotein solution is deposited directly to ceramic fibre with spray pattern by one or more levels air atomizing by the present invention
Surface, grease loss amount is little, apply more uniform.Also, the quantitative of lubrication lipoprotein solution is realized using flow control mode
Apply, can be adjusted according to actual production, it is also possible to reduce the loss amount of ceramic fibre grease.
For a further understanding of the present invention, the applying of the ceramic fibre grease present invention provided with reference to embodiment
System and applying method are illustrated, and protection scope of the present invention is not limited by the following examples.
Embodiment 1
Ceramic fibre grease formula：
PEG-200 800g,
Primary octadecylamine acetate 100g,
Kerosene 100g.
The PEG-200 of above-mentioned weight, primary octadecylamine acetate and kerosene are mixed, ceramic fibre grease is obtained.
The ceramic fibre grease is heated to into 70-90 DEG C, is poured in the bucket equipped with more than 70 DEG C hot water, stirred
Uniformly be made into concentration be 1wt% lubrication lipoprotein solution, by filter filter after enter dosing pump, control lubrication lipoprotein solution with
The flow of 100L/h is delivered to the mist of oil device of end, and mist of oil device includes two groups of oil sprayers, the parallel installation of two groups of oil sprayers, and
First group of oil sprayer is installed on condensers inlet inside, by the mist of oil of the lubrication lipoprotein solution formation continuous uniform of mist of oil device simultaneously
It is deposited on ceramic fibre surface.
Embodiment 2
Ceramic fibre grease formula：
PEG-200 700g,
Alkyl aminothio acetate 300g.
Above-mentioned PEG-200 and alkyl aminothio acetate are mixed, ceramic fibre grease is obtained.
The ceramic fibre grease is heated to into 70-90 DEG C, is poured in the bucket equipped with more than 70 DEG C hot water, stirred
Uniformly be made into concentration be 1wt% lubrication lipoprotein solution, by filter filter after enter dosing pump, control lubrication solution with
The flow of 150L/h is delivered to the mist of oil device of end, and mist of oil device includes two groups of oil sprayers, the parallel installation of two groups of oil sprayers, and
One of which oil sprayer is installed on 2 meters of condensers entrance, forms the mist of oil of continuous uniform by the lubrication lipoprotein solution of mist of oil device
And it is deposited on ceramic fibre surface.
Embodiment 3
Ceramic fibre grease formula：
PEG-400 500g,
Alkyl aminothio acetate 200g,
Kerosene 300g.
Above-mentioned PEG-400, alkyl aminothio acetate and kerosene are mixed, ceramic fibre grease is obtained.
The ceramic fibre grease is heated to into 70-90 DEG C, is poured in the bucket equipped with more than 70 DEG C hot water, stirred
The lubrication lipoprotein solution that concentration is 1wt% is uniformly made into, dosing pump is entered after filter is filtered, control lubrication solution is with 60L/
The flow of h is delivered to the mist of oil device of end, and mist of oil device includes two groups of oil sprayers, two groups of oil sprayer right angle settings, and wherein
One group of oil sprayer is installed on 1 meter of condensers porch, by the mist of oil of the lubrication lipoprotein solution formation continuous uniform of mist of oil device simultaneously
It is deposited on ceramic fibre surface.
Embodiment 4
Ceramic fibre grease formula：
PEG-400 800g,
Primary octadecylamine acetate 200g.
Above-mentioned PEG-400 and primary octadecylamine acetate are mixed, ceramic fibre grease is obtained.
The ceramic fibre grease is heated to into 70-90 DEG C, is poured in the bucket equipped with more than 70 DEG C hot water, stirred
Uniformly be made into concentration be 1wt% lubrication lipoprotein solution, by filter filter after enter dosing pump, control lubrication solution with
The flow of 120L/h is delivered to the mist of oil device of end, and mist of oil device includes two groups of oil sprayers, two groups of oil sprayer right angle settings, and
First group of oil sprayer is installed on 3 meters of condensers porch, forms the mist of oil of continuous uniform by the lubrication lipoprotein solution of mist of oil device
And it is deposited on ceramic fibre surface.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (9)
1. a kind of application system of ceramic fibre grease, it is characterised in that include：
For storing the grease holding vessel of ceramic fibre grease；
The dosing pump being connected with the grease holding vessel；
The filter being connected with the dosing pump；
The spinner flowmeter being connected with the filter；
The mist of oil device being connected with the spinner flowmeter, the mist of oil device are arranged on inside cotton collecting chamber；
The ceramic fibre grease includes：The lubricant of 50wt%～80wt%；The softening agent of 10wt%～40wt% and
The kerosene of 0wt%～30wt%.
2. application system according to claim 1, it is characterised in that the group number of the mist of oil device is two groups.
3. application system according to claim 2, it is characterised in that two groups of mist of oil devices are arranged in parallel or phase
Mutually it is vertically arranged.
4. application system according to claim 1, it is characterised in that the top of the mist of oil device is away from cotton collecting chamber porch
Distance be 0～3 meter.
5. a kind of applying method of ceramic fibre grease, it is characterised in that comprise the following steps：
Ceramic fibre lubrication lipoprotein solution is placed in grease holding vessel, dosing pump, filter and spinner is passed sequentially through
Meter forms ceramic fibre grease mist of oil, the ceramic fibre surface being deposited in cotton collecting chamber after being transported to mist of oil device；
The ceramic fibre grease includes：The lubricant of 50wt%～80wt%；The softening agent of 10wt%～40wt% and
The kerosene of 0wt%～30wt%.
6. the applying method described in claim 5, it is characterised in that the ceramic fibre lubrication lipoprotein solution is ceramic fibre lubrication
Fat aqueous solution.
7. the applying method described in claim 6, it is characterised in that the concentration of the ceramic fibre grease aqueous solution is
0.5wt%～1wt%.
8. applying method according to claim 5, it is characterised in that the lubricant is Polyethylene Glycol -200, poly- second two
One or more in alcohol -400 and polythene wax emulsion；
The softening agent be alkyl aminothio acetate and primary octadecylamine acetate in one or two.
9. applying method according to claim 5, it is characterised in that lipoprotein solution is lubricated by the ceramic fibre of dosing pump
Flow is 60～150L/h.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410797130.2A CN104624433B (en) | 2014-12-19 | 2014-12-19 | Ceramic fiber grease applying system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410797130.2A CN104624433B (en) | 2014-12-19 | 2014-12-19 | Ceramic fiber grease applying system and method |
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| Publication Number | Publication Date |
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| CN104624433A CN104624433A (en) | 2015-05-20 |
| CN104624433B true CN104624433B (en) | 2017-04-26 |
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| CN201410797130.2A Active CN104624433B (en) | 2014-12-19 | 2014-12-19 | Ceramic fiber grease applying system and method |
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| CN115595195A (en) * | 2021-07-07 | 2023-01-13 | 山东鲁阳节能材料股份有限公司（Cn） | Ceramic fiber lubricating grease and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7033698B2 (en) * | 2002-11-08 | 2006-04-25 | The Gillette Company | Flexible cathodes |
| US7178742B2 (en) * | 2003-05-06 | 2007-02-20 | Lear Corporation | Fluid delivery system for spray applicator |
| JP2004358382A (en) * | 2003-06-05 | 2004-12-24 | Canon Inc | Coating method |
| CN1566524A (en) * | 2003-06-10 | 2005-01-19 | 韩卫国 | Xylanase adding method and apparatus |
| CN201304375Y (en) * | 2008-11-19 | 2009-09-09 | 刘有强 | Glycerol sprinkling system |
| CN201399400Y (en) * | 2009-02-27 | 2010-02-10 | 上海兰宝传感器有限公司 | Plasticizer quantitatively spraying device |
| CN103101198B (en) * | 2013-02-28 | 2015-06-17 | 西安向阳航天材料股份有限公司 | Fiber winding device for preventing glue tank from solidifying and method |
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Address after: 256199 Shandong city of Zibo province Yiyuan County Yi River Road No. 11 Patentee after: LUYANG ENERGY-SAVING MATERIALS CO., LTD. Address before: 256120 Shandong city of Zibo province Yiyuan County Yi River Road No. 11 Patentee before: Luyang Co., Ltd., Shandong |