CN104616879B - Assembly system used for transformer assemblies - Google Patents

Assembly system used for transformer assemblies Download PDF

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Publication number
CN104616879B
CN104616879B CN201510056143.9A CN201510056143A CN104616879B CN 104616879 B CN104616879 B CN 104616879B CN 201510056143 A CN201510056143 A CN 201510056143A CN 104616879 B CN104616879 B CN 104616879B
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China
Prior art keywords
unit
cylinder
transformer
blanking
feeding
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CN201510056143.9A
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Chinese (zh)
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CN104616879A (en
Inventor
张学强
戴军
张建伟
鲍向朝
贾宇鹏
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RoboTechnik Intelligent Technology Co Ltd
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RoboTechnik Intelligent Technology Co Ltd
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Abstract

The invention discloses an assembly system used for transformer assemblies. The assembly system comprises an assembly unit, a conveying unit, a feeding unit, a downward pressing unit, a delivering unit, a push assembly unit and a discharging unit. According to the assembly system used for the transformer assemblies, transformer formworks are conveyed in order through the conveying unit, the transformer frameworks conveyed to an appointed position are delivered to a v groove of a delivery plate by the feeding unit, the transformer frameworks in the v groove are pressed downwards and positioned through the downward pressing unit, magnetic cores are delivered in order through the delivery unit, position sensors intelligently sense the magnetic cores delivered in place to control the push assembly unit to push the magnetic cores to the v groove so that the magnetic cores can be assembled on the transformer frameworks, and finally the assembled transformer assemblies are taken away through the discharging unit. The assembly system is safe, reliable, efficient, quick and capable of allowing the magnetic cores to be intelligently assembled on the transformer frameworks.

Description

A kind of assembly system for transformer device
Technical field
The present invention relates to technical field of automation equipment, particularly to a kind of assembly system for transformer device.
Background technology
Transformator is the device changing alternating voltage using the principle of electromagnetic induction, and major function has: voltage transformation, electricity Rheology is changed, impedance converts, isolate, voltage stabilizing (magnetic saturation transformator) etc..Magnetic core refers to being made up of various iron oxide mixture Plant sintering magnetic metal oxide, wherein, FERRITE CORE is mainly used in the coil and transformator of various electronic equipments;Transformation The magnetic flux density (magnetic flux) that device magnetic core is used to increase solenoid magnetic circuit reduces copper loss, to increase electromagnetic intensity, Improve voltage conversion efficiency.However, in the assembling with transformer framework for the magnetic core, because intelligence degree is not also high, leading to imitate Rate is low, and production capacity is not high, and therefore, how intelligence magnetic core is assemblied on transformer framework is the problem of urgent need to resolve.
Content of the invention
For weak point present in above-mentioned technology, the invention provides a kind of safe and reliable, efficiently convenient, can be by magnetic Assembly system for transformer device on transformer framework for the core Intelligent assembly.
The technical solution used in the present invention is: a kind of assembly system for transformer device, described transformer device Including transformer framework and the magnetic core being assemblied on described transformer framework, the middle part of described transformer framework offers groove, The middle part of described magnetic core offers the protuberance matching with described groove, and described assembly system includes: assembly unit, it includes Pedestal and the delivery board of the upper support by described pedestal, offer type groove at the center of described delivery board, described type groove with Described transformer framework is mutually matched;Delivery unit, it is arranged at the side of described assembly unit, and described delivery unit includes using In the transport unit that described transformer framework is transmitted be in described delivery unit end to position to described transformer framework Locating piece;Feeding unit material, it is arranged between described delivery unit and described assembly unit, and described feeding unit material is set to use In the transformer framework being sent to described delivery unit end is delivered in described type groove;Pressing unit, it is located at described type The top of groove, described pressing unit is provided for the transformer framework in described type groove is carried out pushing positioning;Supply unit, It is located at the two ends of described delivery board, and described supply unit is provided for described magnetic core is delivered on described delivery board;Push away Dress unit, it is located at the side of described supply unit, and the described dress unit that pushes away is provided for being delivered to the magnetic core on delivery board It is pushed into transformer framework in type groove to be assembled;And blanking unit, it is arranged at the another of described assembly unit Side, described blanking unit is set to take the transformer device completing to assemble away.
Preferably, described delivery unit includes transfer plate, the transmission wheel being articulated in described transfer plate two ends, is placed on institute The driver element stated the conveyer belt in transmission wheel and drive described drive to rotate, the bottom of described transfer plate is provided with protection Wheel, the sidepiece of described locating piece is provided with alignment sensor, wherein, when described transformer framework is sent at described locating piece When, described alignment sensor controls described feeding unit material to start by signal.
Preferably, described feeding unit material includes: feeding seat, and its front portion is provided with guide rail, and the middle part of described feeding seat sets It is equipped with rotating shaft, one end of described rotating shaft is connected with gear, and the both sides up and down of described feeding seat are provided with the first hydraulic bjuffer; Feeding telescopic cylinder, it is arranged at the top of described feeding seat, and the drive end of described feeding telescopic cylinder is connected with slide block, described Slide block cooperate with described guide rail and slide up and down, the sidepiece of described slide block is provided with perpendicular tooth bar, described perpendicular tooth bar and institute State gear and engage each other transmission;And feeding jaw cylinder, it is arranged at the sidepiece of described feeding seat, and with described rotating shaft The other end affixed, be provided with feeding jaw in the driving chute of described feeding jaw cylinder.
Preferably, described pressing unit includes the lower air cylinder directly over described type groove, described lower air cylinder It is fixed on described pedestal by substrate.
Preferably, described supply unit include support base, by described support base upper support guide plate, be located at institute State the guide cylinder of guide plate side and the pressing plate affixed with the both sides drive end of described guide cylinder, described guide plate upper The curved shape in portion, the bottom of described guide plate is in vertical straight line shape, described guide plate offers receiving space, described magnetic core is put In described receiving space, the bottom both sides of described guide plate all offer groove, and described pressing plate runs through described groove to described Magnetic core in receiving space is supported.
Preferably, described push away dress unit include fixed seat, by described fixed seat upper support driving cylinder and with The affixed push rod of the drive end of described driving cylinder.
Preferably, described blanking unit includes: the connection affixed with described blanking slider cylinder of blanking slider cylinder The affixed blanking jaw cylinder of the drive end of plate, the rotary cylinder being installed on described connecting plate and described rotary cylinder and It is arranged at the blanking jaw driving in chute of described blanking jaw cylinder, the lower section of described blanking jaw cylinder has been arranged side by side Limit sensors and the second hydraulic bjuffer, when described blanking jaw is located at described type groove, described limit sensors control The downward spaced motion of described blanking jaw.
Preferably, described delivery board offers delivery chute, the width of described delivery chute is equal with the width of described magnetic core, The two ends of described delivery board are provided with position sensor, when the bottom face of described magnetic core and the top end face of described position sensor When contacting, described position sensor by signal control described in push away dress unit described magnetic core is pushed into the transformation in described type groove At device skeleton.
Preferably, the both sides of described pedestal are provided with positioning jaw cylinder, the driving chute of described positioning jaw cylinder Inside it is provided with shield pawl, described shield pawl is located at the surrounding of described type groove.
Compared with prior art, its advantage is the present invention: provided by the present invention for the assembling system of transformer device System, is transmitted in order to transformer framework by delivery unit, will be sent to the transformator of specified location using feeding unit material Skeleton is delivered in the type groove of delivery board, using pressing unit, the transformer framework in type groove is carried out pushing positioning, by defeated Send unit that magnetic core is conveyed in order, the magnetic core being put in place using the conveying of position sensor intelligent-induction, push away dress unit to control Magnetic core is pushed at type groove and is assembled with transformer framework, take assembling the transformer device completing finally by blanking unit Walk, this assembly system is safe and reliable, efficiently quick, can be by magnetic core Intelligent assembly on transformer framework.
Brief description
Fig. 1 is the structural representation of the assembly system for transformer device of the present invention;
Fig. 2 is the structural representation of the assembly system for transformer device of the present invention;
Fig. 3 is the structural representation of delivery unit of the present invention;
Fig. 4 is the enlarged diagram of a in Fig. 3;
Fig. 5 is the structural representation of delivery unit of the present invention;
Fig. 6 is the structural representation of feeding unit material of the present invention;
Fig. 7 is the internal structure schematic diagram of feeding unit material of the present invention;
Fig. 8 is the partial structural diagram of assembly system of the present invention;
Fig. 9 is the enlarged diagram of b in Fig. 8;
Figure 10 is the structural representation pushing away dress unit and supply unit of the present invention;
Figure 11 is the structural representation of assembly unit of the present invention;
Figure 12 is the structural representation of blanking unit of the present invention;
Figure 13 is the structural representation of transformer framework of the present invention;
Figure 14 is the structural representation of magnetic core of the present invention;
Figure 15 is the structural representation of transformer device of the present invention;
In figure: 01 delivery unit;011 transfer plate;012 transmission wheel;013 conveyer belt;014 guard sheaver;015 locating piece;016 Alignment sensor;017 driver element;02 feeding unit material;021 feeding seat;022 feeding telescopic cylinder;023 slide block;024 first liquid Compression buffer;025 perpendicular tooth bar;026 gear;027 rotating shaft;028 guide rail;029 feeding jaw cylinder;0291 feeding jaw;03 pushes away Dress unit;031 fixed seat;032 driving cylinder;033 push rod;04 supply unit;041 support base;042 guide cylinder;043 pressure Plate;044 guide plate;05 assembly unit;051 pedestal;052 delivery board;053 delivery chute;054 type groove;055 positioning jaw cylinder; 056 shield pawl;057 position sensor;06 pressing unit;061 lower air cylinder;062 substrate;07 blanking unit;071 blanking slide unit gas Cylinder;072 connecting plate;073 rotary cylinder;074 blanking jaw cylinder;075 blanking jaw;076 limit sensors;077 second liquid Compression buffer;08 transformer framework;081 groove;09 magnetic core;091 protuberance.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to description literary composition Word can be implemented according to this.
As shown in Figure 1-2, the invention provides a kind of assembly system for transformer device, described transformer device The magnetic core 09 including transformer framework 08 and being assemblied on described transformer framework 08 (as shown in figure 15), described transformer framework The middle part of 08 (as shown in figure 13) offers groove 081, and the middle part of described magnetic core 09 (as shown in figure 14) is offered and led to described The protuberance 091 that groove 081 matches, described assembly system includes: assembly unit 05, delivery unit 01, feeding unit material 02, pushes Unit 06, supply unit 04, push away dress unit 03 and blanking unit 07.
As shown in figure 11, described assembly unit 05 includes pedestal 051 and the conveying of the upper support by described pedestal 051 Plate 052, offers type groove 054 at the center of described delivery board 052, described type groove 054 is mutual with described transformer framework 08 Coupling, described delivery board 052 offers delivery chute 053, the width phase of the width of described delivery chute 053 and described magnetic core 09 Deng the two ends of described delivery board 052 are provided with position sensor 057, when bottom face and the described position of described magnetic core 09 pass When the top end face of sensor 057 contacts, described position sensor 057 by signal control described in push away dress unit 03 by described magnetic core 09 is pushed at the transformer framework 08 in described type groove 054, and the both sides of described pedestal 051 are provided with positioning jaw cylinder 055, It is provided with shield pawl 056, described shield pawl 056 is located at the four of described type groove 054 in the driving chute of described positioning jaw cylinder 055 Week.
As in Figure 3-5, described delivery unit 01 is arranged at the side of described assembly unit 05, described delivery unit 01 Including the transport unit for transmitting to described transformer framework 08 and be in described delivery unit 01 end with to described transformator The locating piece 015 of skeleton 08 positioning, described delivery unit 01 includes transfer plate 011, is articulated in described transfer plate 011 two ends Transmission wheel 012, the conveyer belt 013 being placed in described transmission wheel 012 and the driver element driving described drive 012 rotation 017, the bottom of described transfer plate 011 is provided with guard sheaver 014, and the sidepiece of described locating piece 015 is provided with alignment sensor 016.
As shown in fig. 6-7, described feeding unit material 02 is arranged between described delivery unit 01 and described assembly unit 05, Described feeding unit material 02 is provided for being delivered to the transformer framework 08 being sent to described delivery unit 01 end described In type groove 054, described feeding unit material 02 includes: feeding seat 021, and its front portion is provided with guide rail 028, described feeding seat 021 Middle part is provided with rotating shaft 027, and one end of described rotating shaft 027 is connected with gear 026, and the both sides up and down of described feeding seat 021 are all provided with It is equipped with the first hydraulic bjuffer 024;Feeding telescopic cylinder 022, it is arranged at the top of described feeding seat 021, and described feeding is stretched The drive end of contracting cylinder 022 is connected with slide block 023, and described slide block 023 is cooperated with described guide rail 028 and slides up and down, The sidepiece of described slide block 023 is provided with perpendicular tooth bar 025, and described perpendicular tooth bar 025 engages each other transmission with described gear 026;And Feeding jaw cylinder 029, it is arranged at the sidepiece of described feeding seat 021, and affixed with the other end of described rotating shaft 027, It is provided with feeding jaw 0291, wherein, when described transformer framework 08 transmits in the driving chute of described feeding jaw cylinder 029 During to described locating piece 015, described alignment sensor 016 controls described feeding unit material 02 to start by signal.
As Figure 8-9, described pressing unit 06 is located at the top of described type groove 054, and described pressing unit 06 is arranged It is that described pressing unit 06 is included positioned at described for carrying out pushing positioning to the transformer framework 08 in described type groove 054 Lower air cylinder 061 directly over type groove 054, described lower air cylinder 061 is fixed on described pedestal 051 by substrate 062.
As shown in Figure 10, described supply unit 04 is located at the two ends of described delivery board 052, and described supply unit 04 is arranged It is that described supply unit 04 includes support base 041, by described for described magnetic core 09 is delivered to described delivery board 052 The guide plate 044 of the upper support of support base 041, it is located at the guide cylinder 042 of described guide plate 044 side and leads with described To the affixed pressing plate of the both sides drive end of cylinder 042 043, the curved shape in top of described guide plate 044, described guide plate 044 Bottom be in vertical straight line shape, described guide plate 044 offers receiving space (not shown), described magnetic core 09 is placed in described appearance Receive in space, the bottom both sides of described guide plate 044 all offer groove (not shown), and described pressing plate 043 runs through described groove Magnetic core 09 in described receiving space is supported.
As shown in Figure 10, described push away the side that dress unit 03 is located at described supply unit 04, the described dress unit 03 that pushes away sets It is set to for the transformer framework 08 being pushed into the magnetic core being delivered on delivery board 052 09 in type groove 054 to be assembled, Described push away dress unit 03 include fixed seat 031, by described fixed seat 031 upper support driving cylinder 032 and with described The affixed push rod 033 of the drive end of driving cylinder 032.
As shown in figure 12, described blanking unit 07 is arranged at the opposite side of described assembly unit 05, described lower material list Unit 07 be set to by complete assemble transformer device take away, described blanking unit 07 includes: blanking slider cylinder 071 and The affixed connecting plate 072 of described blanking slider cylinder 071, the rotary cylinder 073 being installed on described connecting plate 072 with described The affixed blanking jaw cylinder 074 of the drive end of rotary cylinder 073 and be arranged at the driving of described blanking jaw cylinder 074 and slide Blanking jaw 075 in groove, the lower section of described blanking jaw cylinder 074 is arranged side by side limited level sensor 076 and the second hydraulic pressure Buffer 077, when described blanking jaw 075 is located at described type groove 054, described limit sensors 076 control described blanking The downward spaced motion of jaw 075.
Provided by the present invention for the assembly system of transformer device, by delivery unit 01, transformer framework 08 is carried out Transmit in order, using feeding unit material 02, the transformer framework 08 being sent to specified location is delivered to the type groove 054 of delivery board 052 Interior, using pressing unit 06, the transformer framework 08 in type groove 054 is carried out pushing positioning, by supply unit 04 to magnetic core 09 Conveyed in order, using the position sensor 057 intelligent-induction magnetic core 09 that puts in place of conveying, pushed away dress unit 03 by magnetic core to control 09 is pushed into and is assembled with transformer framework 08 at type groove 054, will assemble, finally by blanking unit 07, the transformator group completing Part is taken away, and this assembly system is safe and reliable, efficiently quick, can be by magnetic core 09 Intelligent assembly on transformer framework 08.
In the embodiment of the present invention, " top " mentioned is that such as, the direction of reference to gravitational is fixed according to the definition of common meaning Justice, the direction of gravity is downwards, contrary direction be top, similarly up be top or top.
Although embodiment of the present invention is disclosed as above, it is not limited in listed fortune in description and embodiment With, it can be applied to various suitable the field of the invention completely, for those skilled in the art, can be easily real Now other modification, therefore under the general concept being limited without departing substantially from claim and equivalency range, the present invention is not limited to Specific details and shown here as the legend with description.

Claims (6)

1. a kind of assembly system for transformer device, described transformer device includes transformer framework and is assemblied in described Magnetic core on transformer framework, the middle part of described transformer framework offers groove, the middle part of described magnetic core offer with described The protuberance that groove matches is it is characterised in that described assembly system includes:
Assembly unit, it includes pedestal and the delivery board of the upper support by described pedestal, opens at the center of described delivery board It is provided with type groove, described type groove is mutually matched with described transformer framework;
Delivery unit, it is arranged at the side of described assembly unit, and described delivery unit is included for described transformer framework The transport unit of transmission and the locating piece being in described delivery unit end to position to described transformer framework;
Feeding unit material, it is arranged between described delivery unit and described assembly unit, and described feeding unit material is provided for The transformer framework being sent to described delivery unit end is delivered in described type groove;
Pressing unit, it is located at the top of described type groove, and described pressing unit is provided for the transformator in described type groove Skeleton carries out pushing positioning;
Supply unit, it is located at the two ends of described delivery board, and described supply unit is provided for for described magnetic core being delivered to institute State on delivery board;
Push away dress unit, it is located at the side of described supply unit, the described dress unit that pushes away is provided for being delivered on delivery board Magnetic core be pushed into transformer framework in type groove to be assembled;And
Blanking unit, it is arranged at the opposite side of described assembly unit, and described blanking unit is set to the change that will complete to assemble Depressor assembly is taken away;
Described feeding unit material includes:
Feeding seat, its front portion is provided with guide rail, and the middle part of described feeding seat is provided with rotating shaft, and one end of described rotating shaft is affixed with teeth Wheel, the both sides up and down of described feeding seat are provided with the first hydraulic bjuffer;
Feeding telescopic cylinder, it is arranged at the top of described feeding seat, and the drive end of described feeding telescopic cylinder is connected with slide block, Described slide block is cooperated with described guide rail and slides up and down, and the sidepiece of described slide block is provided with perpendicular tooth bar, described perpendicular tooth bar Engage each other transmission with described gear;And
Feeding jaw cylinder, it is arranged at the sidepiece of described feeding seat, and affixed with the other end of described rotating shaft, described on It is provided with feeding jaw in the driving chute of feed collet pawl cylinder;
Described supply unit include support base, by described support base upper support guide plate, be located at described guide plate one The guide cylinder of side and the pressing plate affixed with the both sides drive end of described guide cylinder, the top of described guide plate is curved Shape, the bottom of described guide plate is in vertical straight line shape, described guide plate offers receiving space, described magnetic core is placed in described appearance Receive in space, the bottom both sides of described guide plate all offer groove, described pressing plate runs through described groove to described receiving space Interior magnetic core is supported;
Described blanking unit includes: the blanking slider cylinder connecting plate affixed with described blanking slider cylinder, be installed on described The affixed blanking jaw cylinder of the drive end of the rotary cylinder on connecting plate and described rotary cylinder and be arranged at described blanking The blanking jaw driving in chute of jaw cylinder, the lower section of described blanking jaw cylinder is arranged side by side limited level sensor and the Two hydraulic bjuffers, when described blanking jaw is located at described type groove, described limit sensors control described blanking jaw to Lower limit is moved.
2. it is used for the assembly system of transformer device as claimed in claim 1 it is characterised in that described delivery unit includes Transfer plate, the transmission wheel being articulated in described transfer plate two ends, the conveyer belt being placed in described transmission wheel and the described transmission of driving The driver element that wheel rotates, the bottom of described transfer plate is provided with guard sheaver, and the sidepiece of described locating piece is provided with orientation sensing Device, wherein, when described transformer framework is sent at described locating piece, described alignment sensor is controlled on described by signal Material unit starts.
3. it is used for the assembly system of transformer device as claimed in claim 1 it is characterised in that described pressing unit includes Lower air cylinder directly over described type groove, described lower air cylinder is fixed on described pedestal by substrate.
4. it is used for the assembly system of transformer device as claimed in claim 1 it is characterised in that the described dress unit that pushes away includes Fixed seat, the driving cylinder of upper support by described fixed seat and the push rod affixed with the drive end of described driving cylinder.
5. it is used for the assembly system of transformer device as claimed in claim 1 it is characterised in that offering on described delivery board Delivery chute, the width of described delivery chute is equal with the width of described magnetic core, and the two ends of described delivery board are provided with position sensing Device, when the bottom face of described magnetic core is contacted with the top end face of described position sensor, described position sensor passes through signal Push away dress unit described in control described magnetic core is pushed at the transformer framework in described type groove.
6. it is used for the assembly system of transformer device as claimed in claim 1 it is characterised in that the both sides of described pedestal are all provided with It is equipped with positioning jaw cylinder, in the driving chute of described positioning jaw cylinder, is provided with shield pawl, described shield pawl is located at described type groove Surrounding.
CN201510056143.9A 2015-02-03 2015-02-03 Assembly system used for transformer assemblies Active CN104616879B (en)

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Address after: 598 No. 215000 Jiangsu Suzhou Industrial Park Weiting Fengting Avenue

Applicant after: Robert C intelligent Polytron Technologies Inc

Address before: No. 598 Suzhou City, Jiangsu province 215000 Industrial Park Weiting Fengting Avenue

Applicant before: Suzhou ?Robo-Technik Automation Equipment Co., Ltd.

COR Change of bibliographic data
C14 Grant of patent or utility model
GR01 Patent grant