CN114212506B - Magnetic core feed mechanism suitable for transformer assembly - Google Patents
Magnetic core feed mechanism suitable for transformer assembly Download PDFInfo
- Publication number
- CN114212506B CN114212506B CN202111441521.7A CN202111441521A CN114212506B CN 114212506 B CN114212506 B CN 114212506B CN 202111441521 A CN202111441521 A CN 202111441521A CN 114212506 B CN114212506 B CN 114212506B
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- Prior art keywords
- feeding
- driver
- unit
- rotary
- block
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses a magnetic core feeding mechanism suitable for transformer assembly, which comprises: a magazine module; the E-shaped sheet transferring module is arranged beside the material box module and is in butt joint with the material box module; wherein, the magazine module includes: at least two storage bins, a feeding unit and an auxiliary unit; the E-shaped sheet transferring module comprises: the surface of the supporting plate is provided with a material guide part, and a material guide groove is formed in the material guide part; the rotary feeding unit is fixedly arranged above the supporting plate and is butted with the inlet of the guide chute; the pushing unit is arranged at the outlet of the guide chute; according to the invention, the automation degree is high, manual operation is not needed, the working efficiency is greatly improved, meanwhile, the invention has the advantages of compact structure, reasonable layout and small occupied space, is suitable for various occasions, and has universality.
Description
Technical Field
The invention relates to the field of transformer assembly. More particularly, the invention relates to a magnetic core feeding mechanism suitable for transformer assembly.
Background
In the field of transformer assembly, it is known to use transformer assembly equipment of different structural forms to achieve efficient assembly of transformers. In the process of studying and achieving efficient assembly of transformers, the inventors found that the transformer assembly equipment in the prior art has at least the following problems:
the existing device occupies a large space, the whole structure is not compact, the manipulator cannot be suitable for occasions with small space, the universality is poor, meanwhile, the existing device needs more manual auxiliary operation, the device is used as periodic operation, the intensity is high, and the working efficiency is low due to manual operation.
In view of the foregoing, there is a need for a magnetic core feeding mechanism suitable for transformer assembly to solve the above problems.
Disclosure of Invention
Aiming at the defects existing in the prior art, the main purpose of the invention is to provide a magnetic core feeding mechanism suitable for transformer assembly, which pushes a material box in a discharging bin into a rotary feeding unit through a feeding unit in an alternating manner, further pushes the material box into the rotary feeding unit through an auxiliary unit or recovers the empty material box, rotationally feeds the material box through the rotary feeding unit, conveys and transfers E-shaped sheets in the material box through a guide chute, pushes the E-shaped sheets out of the feeding unit through a pushing unit, so that the feeding-transferring-recovering integrated operation is realized, the automation degree is high, the manual operation is not needed, the working efficiency is greatly improved, and the magnetic core feeding mechanism is compact in structure, reasonable in layout, small in occupied space, suitable for various occasions and has universality.
To achieve these objects and other advantages and in accordance with the purpose of the invention, there is provided a magnetic core feeding mechanism adapted for transformer assembly, comprising: a magazine module; and
an E-shaped sheet transfer module arranged beside the magazine module and butted with the magazine module;
wherein, the magazine module includes: the storage bins are symmetrically arranged, a material box is filled in the storage bins, and E-shaped sheets are filled in the material box;
the feeding units are not limited to two groups, and each group of feeding units is fixedly arranged at the side end of a corresponding storage bin; and
the auxiliary unit is fixedly arranged between the two storage bins;
the E-shaped sheet transferring module comprises: the surface of the supporting plate is provided with a material guide part, and a material guide groove is formed in the material guide part;
the rotary feeding unit is fixedly arranged above the supporting plate and is butted with the inlet of the guide chute;
the pushing unit is arranged at the outlet of the guide chute;
a feeding space is defined between the two storage bins, and the auxiliary unit and the rotary feeding unit are both positioned in the feeding space;
the material boxes are stacked up and down into at least one group of material box groups in the storage bins, the feeding unit pushes the lowest layer of material box of one group of material box groups to the rotary feeding unit located in the feeding space from the bottom of the corresponding storage bin, meanwhile, the auxiliary unit further pushes the material box to the rotary feeding unit, and the rotary feeding unit rotates the material box by a certain angle to enable the material box to be in butt joint with the guide chute.
Preferably, the feeding unit comprises: the feeding driver is fixedly arranged at the side end of the storage bin; and
the feeding rod is in transmission connection with the power output end of the feeding driver;
the feeding driver drives the feeding rod to move so as to control the feeding rod to push the lowest layer of the box of one group of box groups from the bottom of the storage bin into the rotary feeding unit in the feeding space.
Preferably, the auxiliary unit includes: the device comprises a first feeding auxiliary unit and a material returning auxiliary unit, wherein the material returning auxiliary unit is fixedly arranged on the first feeding auxiliary unit;
the first feed aid unit comprises: the first auxiliary driver is fixedly arranged between the two storage bins; and
the first feeding block is in transmission connection with the power output end of the first auxiliary driver;
the first feeding block is provided with a bearing part, and the first auxiliary driver drives the first feeding block to move so as to control the first feeding block to further push the material box located in the feeding space into the rotary feeding unit.
Preferably, the material returning auxiliary unit is fixedly installed on the first material feeding block, and the material returning auxiliary unit includes: the material returning driver is fixedly arranged on the first material inlet block through a fixing frame;
the conversion rod is in transmission connection with the power output end of the material returning driver; and
the material pressing rod is fixedly arranged on the conversion rod;
the surface of the switching rod is provided with a sliding groove, and the power output end of the material returning driver is in transmission connection with the sliding groove; one end of the switching rod is rotationally connected with the first feeding block;
and the power output end of the material returning driver slides in the sliding groove so as to control the transfer rod to rotate around the first feeding block and finally control the material pressing rod to rotate.
Preferably, an empty sensor and an empty alarm are arranged in the storage bin, and the empty sensor is used for sensing whether the storage bin is empty or not;
when the storage bin is in an empty state, the empty alarm gives out an empty alarm.
Preferably, the rotary feeding unit includes: a rotation driver fixedly installed at a side end of the support plate; and
the rotary material box is in transmission connection with the power output end of the rotary driver through a rotary shaft;
the rotary driver drives the rotary material box to reciprocally rotate around the end part of the material guiding part so as to rotate the material box filled with the E pieces by a certain angle, so that the material box is butted with the material guiding groove for workpiece conveying; or the empty material box is rotated by a certain angle for recycling.
Preferably, assuming that the rotation angle of the rotary material box is alpha, the angle alpha is 0-135 degrees.
Preferably, a blocking unit is arranged on the surface of the rotary material box;
the blocking unit includes: the blocking driver is fixedly arranged on the surface of the rotary material box through a fixed block; and
the blocking piece is in transmission connection with the power output end of the blocking driver;
the blocking driver drives the blocking block to extend into or extend out of the first rotary cavity so as to block or release workpieces in the material box placed in the first rotary cavity.
Preferably, the pushing unit includes: the pushing driver is fixedly arranged at the bottom end of the supporting plate;
the pushing block is in transmission connection with the power output end of the pushing driver and is positioned at the outlet of the guide chute;
the pushing driver drives the pushing block to reciprocate so as to push out the workpiece at the outlet of the guide chute.
Preferably, the E-shaped sheet transferring module further comprises: the discharging adjusting unit is arranged at the bottom end of the supporting plate;
the discharge regulating unit includes: an adjustment driver fixedly mounted to a surface of the support plate; and
the adjusting block is in transmission connection with the power output end of the adjusting driver;
the regulating block is positioned right below the guide chute, and the regulating driver drives the regulating block to reciprocate along the vertical direction so as to regulate the distance between the regulating block and the guide chute outlet.
One of the above technical solutions has the following advantages or beneficial effects: according to the invention, the material box in the material outlet bin is pushed into the rotary feeding unit through the feeding unit in an alternating manner, the material box is further pushed into the rotary feeding unit through the auxiliary unit or the empty material box is recovered, the material box is rotationally fed through the rotary feeding unit, the E-shaped sheets in the material box are conveyed and transferred through the guide chute, and the E-shaped sheets are pushed out of the feeding unit through the pushing unit, so that the feeding-transferring-recovering integration is realized, the automation degree is high, the manual operation is not needed, the working efficiency is greatly improved, and meanwhile, the device is compact in structure, reasonable in layout, small in occupied space, suitable for various occasions and high in universality.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
For a clearer description of an embodiment of the invention, reference will be made to the accompanying drawings of embodiments, which are given for clarity, wherein:
fig. 1 is a three-dimensional structural view of a magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention;
fig. 2 is a three-dimensional structure view of a magazine module in a magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention;
fig. 3 is a three-dimensional structure view of a material box module in a magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention after hiding the material box;
fig. 4 is a three-dimensional structural view of an auxiliary unit in a magnetic core feeding mechanism adapted for transformer assembly according to an embodiment of the present invention;
fig. 5 is an exploded view of an auxiliary unit in a magnetic core feeding mechanism adapted for transformer assembly according to an embodiment of the present invention;
fig. 6 is a three-dimensional structure view of an E-shaped sheet transferring module in a magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention;
fig. 7 is a three-dimensional structure view showing another state of the E-shaped sheet transferring module in the magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention;
fig. 8 is an exploded view of an E-type sheet transfer module in a magnetic core feeding mechanism adapted for transformer assembly according to an embodiment of the present invention;
fig. 9 is a three-dimensional structural view of a support plate in a magnetic core feeding mechanism adapted for transformer assembly according to an embodiment of the present invention;
fig. 10 is a three-dimensional structural view of a rotary feeding unit and a blocking unit in a magnetic core feeding mechanism suitable for transformer assembly according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other examples, which a person of ordinary skill in the art would obtain without undue burden based on the embodiments of the invention, are within the scope of the invention.
In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.
Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like in the description and in the claims, are not used for any order, quantity, or importance, but are used for distinguishing between different elements. Likewise, the terms "a," "an," or "the" and similar terms do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprising" or "comprises", and the like, is intended to mean that elements or items that are present in front of "comprising" or "comprising" are included in the word "comprising" or "comprising", and equivalents thereof, without excluding other elements or items. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.
In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc. are defined with respect to the configuration shown in the drawings, and in particular, "height" corresponds to the top-to-bottom dimension, "width" corresponds to the left-to-right dimension, and "depth" corresponds to the front-to-back dimension, are relative concepts, and thus may vary accordingly depending on the location and use of the terms, and therefore these or other orientations should not be interpreted as limiting terms.
Terms (e.g., "connected" and "attached") relating to attachment, coupling, and the like refer to a relationship wherein these structures are directly or indirectly secured or attached to one another through intervening structures, as well as to a relationship wherein they are movably or rigidly attached, unless expressly stated otherwise.
According to an embodiment of the present invention, with reference to fig. 1 to 10, it can be seen that a magnetic core feeding mechanism suitable for transformer assembly includes: a magazine module 31; and
an E-type sheet transfer module 32 disposed beside the magazine module 31, wherein the E-type sheet transfer module 32 is abutted against the magazine module 31;
wherein, the magazine module 31 comprises: at least two storage bins 311, wherein the two storage bins 311 are symmetrically arranged, a material box 3111 is filled in the storage bins 311, and E-shaped sheets are filled in the material box 3111;
the feeding units 312 are at least two groups, and each group of feeding units 312 is fixedly arranged at the side end of a corresponding storage bin 311; and
an auxiliary unit 313 fixedly installed between the two storage bins 311;
the E-type sheet transfer module 32 includes: a supporting plate 321, the surface of which is provided with a material guiding part 3211, and a material guiding groove 32111 is arranged in the material guiding part 3211;
the rotary feeding unit 322 is fixedly arranged above the supporting plate 321, and the rotary feeding unit 322 is in butt joint with the inlet of the guide chute 32111;
a pushing unit 323 disposed at an outlet of the guide groove 32111;
a feeding space is defined between the two storage bins 311, and the auxiliary unit 313 and the rotary feeding unit 322 are both located in the feeding space;
the cassettes 3111 are stacked up and down in the storage bins 311 to form at least one group of cassette groups, the feeding unit 312 pushes the lowest cassette 3111 of one group of cassette groups from the bottom of the corresponding storage bin 311 into the rotary feeding unit 322 located in the feeding space, and the auxiliary unit 313 further pushes the cassettes 3111 into the rotary feeding unit 322, and the rotary feeding unit 322 rotates the cassettes 3111 by a certain angle so that the cassettes 3111 are butted with the guide chute 32111.
It can be understood that the material box in the discharging bin 311 is pushed into the rotary feeding unit 322 through the feeding unit 312 in an alternating manner, the material box 3111 is further pushed into the rotary feeding unit 322 through the auxiliary unit 313 or the empty material box 3111 is recovered, the material box 3111 is rotationally fed through the rotary feeding unit 322, the E-shaped sheets in the material box are conveyed and transferred through the guide chute 32111, and the E-shaped sheets are pushed out for feeding through the pushing unit 323, so that the feeding, transferring and recovering are integrally performed, the automation degree is high, manual operation is not needed, the working efficiency is greatly improved, meanwhile, the invention has the advantages of compact structure, reasonable layout, small occupied space and universality, and is suitable for various occasions.
In a preferred embodiment of the present invention, the magazine module 31 further comprises: at least two guide rods 314 fixedly installed on the storage bin 311, the two guide rods 314 being located in the feeding space, and the two guide rods 314 being arranged in parallel such that a guide passage is defined between the two guide rods 314,
further, the feeding unit 312 includes: a feed driver 3121 fixedly installed at a side end of the storage bin 311; and
a feed lever 3122 in driving connection with the power output of the feed driver 3121;
wherein the feeding driver 3121 drives the feeding lever 3122 to move so as to control the feeding lever 3122 to push the lowest magazine 3111 of one group of magazines from the bottom of the storage bin 311 into the rotary feeding unit 322 located in the feeding space.
In a preferred embodiment of the present invention, the feed bar 3122 is made of a flexible material to prevent the feed bar 3122 from damaging the workpiece during pushing.
Further, the auxiliary unit 313 includes: a first feeding auxiliary unit 3131 and a material returning auxiliary unit 3132, wherein the material returning auxiliary unit 3132 is fixedly installed on the first feeding auxiliary unit 3131;
the first feeding auxiliary unit 3131 includes: a first auxiliary drive 31311 fixedly mounted between two storage bins 311; and
a first feed block 31312 drivingly connected to the power output of the first auxiliary drive 31311;
the first feeding block 31312 is provided with a supporting portion 313121, the supporting portion 313121 supports the magazine 3111 in the feeding space, and the first auxiliary driver 31311 drives the first feeding block 31312 to move, so as to control the first feeding block 31312 to further push the magazine 3111 in the feeding space into the rotary feeding unit 322.
In a preferred embodiment of the present invention, the first auxiliary driver 31311 is fixedly installed between the two storage bins 311 by the fixing plate 31313.
In a preferred embodiment of the present invention, the auxiliary unit 313 further includes: a second feeding auxiliary unit 3133 fixedly installed to a front end of the first feeding block 31312, the second feeding auxiliary unit 3133 comprising: a second auxiliary driver 31331 fixedly installed on the first feed block 31312; and a second feed block 31332 drivingly connected to the power output of the second auxiliary drive 31331;
the second auxiliary driver 31331 drives the second feeding block 31332 to move so as to control the second feeding block 31332 to further push the magazine 3111 located on the first feeding block 31312 into the rotary feeding unit 322.
The front end of the first feeding block 31312 is provided with an avoidance groove 313124, and the second feeding block 31332 is located in the avoidance groove 313124.
Further, the material returning auxiliary unit 3132 is fixedly installed on the first feeding block 31312, and the material returning auxiliary unit 3132 includes: a reject driver 31321 fixedly mounted to the first feed block 31312 by a mount 31321;
the transfer rod 31322 is in transmission connection with the power output end of the material returning driver 31321; and
a pressing bar 31323 fixedly installed on the transfer bar 31322;
wherein, a sliding groove 313221 is arranged on the surface of the switching rod 31322, and the power output end of the material returning driver 31321 is in transmission connection with the sliding groove 313221; one end of the transfer rod 31322 is rotatably connected with the first feeding block 31312;
the power output end of the material returning driver 31321 slides in the sliding groove 313221 to control the transfer rod 31322 to rotate around the first feeding block 31312, and finally control the material pressing rod 31323 to rotate.
In a preferred embodiment of the present invention, the middle area of the first feeding block 31312 is provided with a fixing portion 313122 and a hinge portion 313123, the fixing portion 313122 and the hinge portion 313123 are integrally formed with the first feeding block 31312, and a certain included angle is formed between the fixing portion 313122 and a horizontal plane;
the pushing driver 31321 is fixedly mounted on the fixing portion 313122, and the switching rod 31322 is rotatably connected to the hinge portion 313123.
The below fixed mounting of storage silo 311 has retrieves blanking pipe 315, the blanking passageway that has open is offered to the inside of retrieving blanking pipe 315 both ends, one of them open of blanking passageway is located under the feeding space, another open of blanking passageway is linked together with outside recovery plant.
It can be appreciated that the material returning driver 31321 controls the power output end thereof to slide reciprocally in the sliding groove 313221, so as to control the switching rod 31322 to rotate around the hinge portion 313123, and finally control the material pressing rod 31323 to rotate, so as to convey the material box 3111 empty in the feeding space to the recycling blanking pipe 315 through the material pressing rod 31323, and convey the material box to an external recycling device for recycling through the recycling blanking pipe 315.
Further, an empty sensor and an empty alarm are arranged in the storage bin 311, and the empty sensor is used for sensing whether the storage bin 311 is empty;
when the storage bin 311 is in the empty state, the empty alarm gives out an empty alarm.
In an embodiment of the present invention, the empty alarm may be light, sound, image, text, etc., and in a preferred embodiment of the present invention, the empty alarm is sound, and the empty alarms sent by the corresponding empty alarms of different storage bins 311 are different, so that the staff can identify which group of storage bins 311 is empty, and load the corresponding storage bins 311 with the magazine 3111 again.
Further, the rotary feeding unit 322 includes: a rotation driver 3221 fixedly installed at a side end of the support plate 321; and
a rotary magazine 3222 which is in driving connection with a power output end of the rotary driver 3221 via a rotary shaft 3223;
the rotary driver 3221 drives the rotary magazine 3222 to reciprocally rotate around the end of the guide portion 3211 to rotate the magazine 3111 filled with E sheets by a certain angle so that the magazine 3111 is butted with the guide slot 32111 for workpiece conveying; or the empty magazine 3111 is rotated by a certain angle for recycling.
Further, assuming that the rotation angle of the rotation magazine 3222 is α, the magnitude of the angle α is 0 to 135 °.
In a specific embodiment of the present invention, when the rotation angle α of the rotating magazine 3222 is driven by the rotation driver 3221 to be 0, the rotating magazine 3222 is at the feeding position, the rotating magazine 3222 is abutted against the guide chute 32111, the magazine 3111 filled with E-shaped sheets placed in the rotating magazine 3222 is communicated with the guide chute 32111, and the guide chute 32111 guides and conveys the E-shaped sheets in the magazine 3111.
In another specific embodiment of the present invention, when the rotation angle α of the rotating magazine 3222 is 135 ° by the rotation driver 3221, the rotating magazine 3222 is in the stock recovery position, and the E-shaped sheet loaded bin 3111 is passed through the feeding unit 312 to be placed in the rotating magazine 3222, or the empty bin 3111 is recovered.
In a preferred embodiment of the present invention, a rotating cavity 32221 is provided inside the rotating magazine 3222, and openings are provided at both ends of the rotating cavity 32221;
a feed inlet 32223 is formed in a side end of the rotary magazine 3222, and the feed inlet 32223 is communicated with the rotary cavity 32221.
It can be appreciated that the feeding efficiency of the magazine 3111 is improved by providing the feeding opening 32223 at the side end of the rotary magazine 3222, so that the external mechanism pushes the magazine 3111 into the rotary cavity 32221.
Further, a first limiting portion 32222 is provided at the bottom of the rotary magazine 3222, a second limiting portion 32112 is provided at the upper portion of the guiding portion 3211, the first limiting portion 32222 is adapted to the second limiting portion 32112, and the rotary magazine 3222 is limited by the cooperation of the first limiting portion 32222 and the second limiting portion 32112.
It can be appreciated that the first limiting portion 32222 and the second limiting portion 32112 cooperate to limit the rotary magazine 3222, so as to prevent the rotary driver 3221 from driving the rotary magazine 3222 to excessively rotate, thereby affecting the proceeding of the subsequent process.
Further, a surface of the rotating cartridge 3222 is provided with a blocking unit 324;
the blocking unit 324 includes: a blocking driver 3241 fixedly mounted to a surface of the rotary magazine 3222 through a fixing block 3241; and
a blocking block 3242 in driving connection with the power output end of the blocking driver 3241;
the blocking driver 3241 drives the blocking block 3242 to extend into or out of the first rotating chamber 32221 to block or release workpieces disposed within the magazine 3111 in the first rotating chamber 32221.
In a preferred embodiment of the present invention, the blocking piece 3242 is made of a flexible material to prevent the blocking piece 3242 from damaging the workpiece, thereby increasing production costs.
As can be appreciated, during the rotation of the rotary magazine 3222 by the rotary driver 3221 to enable the magazine 3111 filled with E-shaped sheets to be docked with the guide chute 32111, the blocking driver 3241 drives the blocking block 3242 to extend into the rotary cavity 32221 to block the E-shaped sheets of the magazine 3111, thereby preventing the E-shaped sheets in the magazine 3111 from falling during rotation;
when the magazine 3111 is docked with the guide slot 32111, the blocking driver 3241 controls the blocking block 3242 to extend out of the rotating cavity 32221 to release the E-shaped sheets in the magazine 3111, the E-shaped sheets in the magazine 3111 entering the guide slot 32111 for transfer through the guide slot 32111.
Further, the pushing unit 323 includes: a pushing driver 3231 fixedly installed at the bottom end of the supporting plate 321;
a pushing block 3232 in driving connection with the power output end of the pushing driver 3231, and the pushing block 3232 is positioned at the outlet of the guide chute 32111;
the pushing driver 3231 drives the pushing block 3232 to reciprocate so as to push out the workpiece at the outlet of the guide chute 32111.
In a preferred embodiment of the present invention, the outer circumference of the pusher block 3232 is coated with an outer layer made of a flexible material to prevent the pusher block 3232 from damaging the workpiece when pushing the E-shaped sheet, thereby increasing the production cost.
Further, the E-type sheet transferring module 32 further includes: a discharge adjusting unit 325 disposed at the bottom end of the support plate 321;
the discharge adjusting unit 325 includes: an adjustment driver 3251 fixedly mounted to a surface of the support plate 321; and
a regulating block 3252 in driving connection with the power output end of the regulating driver 3251;
the adjusting block 3252 is located right below the guide groove 32111, and the adjusting driver 3251 drives the adjusting block 3252 to reciprocate in a vertical direction to adjust a distance between the adjusting block 3252 and an outlet of the guide groove 32111.
In a preferred embodiment of the present invention, a discharging chute 32113 is formed at the bottom of the material guiding portion 3211, the discharging chute 32113 is located at a discharging end of the material guiding chute 32111, and the discharging chute 32113 is communicated with the material guiding chute 32111;
the adjustment block 3252 is located within the discharge chute 31113 and the width of the discharge chute 32113 is greater than or equal to the width of the adjustment block 3252.
It is to be appreciated that the adjusting driver 3251 drives the adjusting block 3252 to reciprocate along the vertical direction, so as to control the distance between the top surface of the adjusting block 3252 and the discharge end of the guide chute 32111, and further adjust the discharge amount of the E-shaped sheet at the discharge end of the guide chute 32111, so that the staff can adjust the discharge amount of the E-shaped sheet for a single time according to the actual requirement of the E-shaped sheet, and increase of production cost caused by waste of the E-shaped sheet is prevented.
In a preferred embodiment of the present invention, a guide groove 32521 is formed on the surface of the adjusting block 3252, a guide portion 32321 is disposed at the lower portion of the pushing block 3232, and the guide groove 32521 is matched with the guide portion 32321.
It can be appreciated that the guide groove 32521 and the guide portion 32321 cooperate to guide the pushing block 3232, and meanwhile, the guide portion 32321 is located in the guide groove 32321 so that the pushing block 3232 and the adjusting block 3252 are partially overlapped, so that the E-shaped sheet transferring module 32 is compact in structure and reasonable in layout, and the occupied space of the E-shaped sheet transferring module 32 is reduced.
Further, the E-type sheet transferring module 32 further includes: a material presence sensor 326 fixedly mounted on the support plate 321;
the side end of the material guiding portion 3211 is provided with an induction through hole 32114, the induction through hole 32114 is communicated with the material guiding groove 32111, and the material presence sensor 326 is aligned with the induction through hole 32224.
It can be appreciated that the material presence sensor 326 is configured to sense the presence or absence of E-type sheets in the magazine 3111 within the rotating magazine 3222;
when the material presence sensor 326 senses that the E-type sheet is not present in the magazine 3111, the material presence sensor 326 transmits a feedback signal to the rotary driver 3221, the rotary driver 3221 drives the rotary magazine 3222 to rotate so as to recover the empty magazine 3111, and the magazine 3111 loaded with the E-type sheet is fed and transferred into the rotary magazine 3222 by an external device.
The number of equipment and the scale of processing described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be readily apparent to those skilled in the art.
Although embodiments of the invention have been disclosed above, they are not limited to the use listed in the specification and embodiments. It can be applied to various fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. Therefore, the invention is not to be limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (10)
1. Magnetic core feed mechanism suitable for transformer equipment, its characterized in that includes:
a magazine module; and
an E-shaped sheet transfer module arranged beside the magazine module and butted with the magazine module;
wherein, the magazine module includes: the storage bins are symmetrically arranged, a material box is filled in the storage bins, and E-shaped sheets are filled in the material box;
the feeding units are not limited to two groups, and each group of feeding units is fixedly arranged at the side end of a corresponding storage bin; and
the auxiliary unit is fixedly arranged between the two storage bins;
the E-shaped sheet transferring module comprises: the surface of the supporting plate is provided with a material guide part, and a material guide groove is formed in the material guide part;
the rotary feeding unit is fixedly arranged above the supporting plate and is butted with the inlet of the guide chute;
the pushing unit is arranged at the outlet of the guide chute;
a feeding space is defined between the two storage bins, and the auxiliary unit and the rotary feeding unit are both positioned in the feeding space;
the material boxes are stacked up and down into at least one group of material box groups in the storage bins, the feeding unit pushes the lowest layer of material box of one group of material box groups to the rotary feeding unit located in the feeding space from the bottom of the corresponding storage bin, meanwhile, the auxiliary unit further pushes the material box to the rotary feeding unit, and the rotary feeding unit rotates the material box by a certain angle to enable the material box to be in butt joint with the guide chute.
2. The magnetic core feeding mechanism suitable for transformer assembly of claim 1, wherein the feeding unit comprises: the feeding driver is fixedly arranged at the side end of the storage bin; and
the feeding rod is in transmission connection with the power output end of the feeding driver;
the feeding driver drives the feeding rod to move so as to control the feeding rod to push the lowest layer of the box of one group of box groups from the bottom of the storage bin into the rotary feeding unit in the feeding space.
3. The magnetic core feeding mechanism for transformer assembly of claim 1, wherein the auxiliary unit comprises: the device comprises a first feeding auxiliary unit and a material returning auxiliary unit, wherein the material returning auxiliary unit is fixedly arranged on the first feeding auxiliary unit;
the first feed aid unit comprises: the first auxiliary driver is fixedly arranged between the two storage bins; and
the first feeding block is in transmission connection with the power output end of the first auxiliary driver;
the first feeding block is provided with a bearing part, and the first auxiliary driver drives the first feeding block to move so as to control the first feeding block to further push the material box located in the feeding space into the rotary feeding unit.
4. The magnetic core feeding mechanism for transformer assembly of claim 3, wherein the material returning auxiliary unit is fixedly mounted on the first material feeding block, and the material returning auxiliary unit comprises: the material returning driver is fixedly arranged on the first material inlet block through a fixing frame;
the conversion rod is in transmission connection with the power output end of the material returning driver; and
the material pressing rod is fixedly arranged on the conversion rod;
the surface of the switching rod is provided with a sliding groove, and the power output end of the material returning driver is in transmission connection with the sliding groove; one end of the switching rod is rotationally connected with the first feeding block;
and the power output end of the material returning driver slides in the sliding groove so as to control the transfer rod to rotate around the first feeding block and finally control the material pressing rod to rotate.
5. The magnetic core feeding mechanism suitable for transformer assembly according to claim 1, wherein an empty sensor and an empty alarm are arranged in the storage bin, and the empty sensor is used for sensing whether the storage bin is empty or not;
when the storage bin is in an empty state, the empty alarm gives out an empty alarm.
6. The magnetic core feeding mechanism suitable for transformer assembly of claim 1, wherein the rotary feeding unit comprises: a rotation driver fixedly installed at a side end of the support plate; and
the rotary material box is in transmission connection with the power output end of the rotary driver through a rotary shaft;
the rotary driver drives the rotary material box to reciprocally rotate around the end part of the material guiding part so as to rotate the material box filled with the E pieces by a certain angle, so that the material box is butted with the material guiding groove for workpiece conveying; or the empty material box is rotated by a certain angle for recycling.
7. The magnetic core feeding mechanism suitable for transformer assembly of claim 6, wherein the angle α is 0-135 ° provided that the rotating magazine rotates by an angle α.
8. The magnetic core feeding mechanism suitable for transformer assembly of claim 6, wherein a blocking unit is provided on a surface of the rotating magazine;
the blocking unit includes: the blocking driver is fixedly arranged on the surface of the rotary material box through a fixed block; and
the blocking piece is in transmission connection with the power output end of the blocking driver;
the blocking driver drives the blocking block to extend into or extend out of the first rotary cavity so as to block or release workpieces in the material box placed in the first rotary cavity.
9. The magnetic core feeding mechanism for transformer assembly of claim 6, wherein the pushing unit comprises: the pushing driver is fixedly arranged at the bottom end of the supporting plate;
the pushing block is in transmission connection with the power output end of the pushing driver and is positioned at the outlet of the guide chute;
the pushing driver drives the pushing block to reciprocate so as to push out the workpiece at the outlet of the guide chute.
10. The magnetic core feeding mechanism for transformer assembly of claim 9, wherein the E-shaped sheet transfer module further comprises: the discharging adjusting unit is arranged at the bottom end of the supporting plate;
the discharge regulating unit includes: an adjustment driver fixedly mounted to a surface of the support plate; and
the adjusting block is in transmission connection with the power output end of the adjusting driver;
the regulating block is positioned right below the guide chute, and the regulating driver drives the regulating block to reciprocate along the vertical direction so as to regulate the distance between the regulating block and the guide chute outlet.
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| CN202111441521.7A CN114212506B (en) | 2021-11-30 | 2021-11-30 | Magnetic core feed mechanism suitable for transformer assembly |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111441521.7A CN114212506B (en) | 2021-11-30 | 2021-11-30 | Magnetic core feed mechanism suitable for transformer assembly |
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| CN114212506B true CN114212506B (en) | 2023-08-22 |
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| CN112366530A (en) * | 2020-10-16 | 2021-02-12 | 国网江苏省电力有限公司盐城供电分公司 | Loss-proof power device for long-distance power transmission |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3838515B2 (en) * | 2004-05-21 | 2006-10-25 | コニカミノルタオプト株式会社 | Conveying apparatus and molding apparatus |
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|---|---|---|---|---|
| DE3329968A1 (en) * | 1983-08-19 | 1985-03-07 | Daimler-Benz Ag, 7000 Stuttgart | Storing device for essentially bar-shaped or billet-shaped workpieces |
| CN101783240A (en) * | 2010-02-04 | 2010-07-21 | 上海沪光变压器有限公司 | Transformer core vertical tilter |
| CN103559999A (en) * | 2013-10-30 | 2014-02-05 | 湖北三江航天红阳机电有限公司 | Robot device for automatically shimming transformer |
| CN104616879A (en) * | 2015-02-03 | 2015-05-13 | 苏州罗博特科自动化设备有限公司 | Assembly system used for transformer assemblies |
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| CN114212506A (en) | 2022-03-22 |
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