CN104611872B - Energy-conservation forming machine - Google Patents
Energy-conservation forming machine Download PDFInfo
- Publication number
- CN104611872B CN104611872B CN201510086295.3A CN201510086295A CN104611872B CN 104611872 B CN104611872 B CN 104611872B CN 201510086295 A CN201510086295 A CN 201510086295A CN 104611872 B CN104611872 B CN 104611872B
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- China
- Prior art keywords
- waste
- heat recovery
- heating plant
- baking oven
- heat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The present invention discloses a kind of energy-conservation forming machine, belong to field of textile machinery, including baking oven, heating plant and waste-heat recovery device, waste-heat recovery device includes heat exchanger, this heat exchanger connects Waste gas outlet and the air outlet being provided with pressure fan in waste-heat recovery device, it is also connected with the waste discharge mouth of baking oven simultaneously, and be connected with heating plant by waste heat recovery pressure ventilation pipe；Waste gas outlet in waste-heat recovery device is connected with the waste discharge mouth of baking oven, and the air outlet of waste-heat recovery device is connected with heating plant；Described heating plant includes burner, heat supply airduct and interior exchange blower fan；Burner connects waste heat recovery pressure ventilation pipe and heat supply airduct；Interior exchange blower fan is arranged on the junction of heating plant and baking oven；The heat supply airduct of heating plant is to be additionally provided with " C " type baffle plate at T-shape airduct, and airduct front end.The present invention, while reaching effects of energy conservation and environmental protection, improves safety coefficient again.
Description
Technical field
The invention belongs to field of textile machinery, particularly to a kind of energy-conservation forming machine.
Background technology
In recent years, with the rapid expansion of printing and dyeing enterprise production capacity, newly-increased forming machine quantity is in swash acute rising, because fixed
The environment that the discharge of type machine waste heat causes is complained and pollution dispute is increasing.Forming machine waste heat recovery is income engineering more than,
This project all can produce significant warp at the aspect such as energy-saving, environmental conservation, pattern bonded fabrics quality-improving, workshop condition improvement
Ji benefit and social benefit.Heat setting machine is one of main energy consumption equipment in textile dyeing and finishing industry.Heat setting machine is empty using heat
Gas is dried to fabric and arranges and be allowed to the device shaped.The supply mode of hot-air has number of ways, can directly exist
Forming machine internal combustion burns gas or light diesel fuel is it is also possible to be heated with circulating heat conduction oil or steam, or electrical heating.
Estimated, general heat setting machine fabric processing the consumed heat energy of sizing only account for its 29%, body heat waste is failed to keep an appointment
Account for 10%, remaining a large amount of heat energy (more than 60%) is lost in air with waste gas.Dispersed heat not only wastes the energy but also makes
Become environmental pollution, the waste heat recovery of heat setting machine is imperative.
Traditional heat setting machine mainly has some deficiency following：1st, bulky, auxiliary material consumes is inconvenient to greatly install；
2nd, windage is big, increases exhaust blower power consumption；3rd, forced air supply, increases power consumption, increases air quantity, destroys hot blast in baking oven and follows
Ring；4th, air intake and smoke discharging pipe are long, and radiation loss is big.5th, because smoke evacuation trachea is easy from the high smoke exhaust pipe of the long temperature of exchanger route
On fire, fire occurrence frequency is high.6th, waste heat recovery application measure is improper, leads to effects of energy saving and emission reduction undesirable.
Content of the invention
The present invention is directed to the deficiencies in the prior art, provides a kind of effects of energy saving and emission reduction good, and the high energy-conservation of safety coefficient is fixed
Type machine.Its technical scheme is as follows：
A kind of energy-conservation forming machine, including baking oven, heating plant and waste-heat recovery device, described waste-heat recovery device includes heat
Exchanger, this heat exchanger connects Waste gas outlet and the air outlet being provided with pressure fan in waste-heat recovery device, also connects simultaneously
Connect the waste discharge mouth of baking oven, and be connected with heating plant by waste heat recovery pressure ventilation pipe；Waste gas outlet in waste-heat recovery device
Connect with the waste discharge mouth of baking oven, the air outlet of waste-heat recovery device is connected with heating plant；
Described heating plant includes burner, heat supply airduct and interior exchange blower fan；Burner connects waste heat recovery pressure ventilation pipe
And heat supply airduct；Interior exchange blower fan is arranged on the junction of heating plant and baking oven.
The heat supply airduct of above-mentioned heating plant is to be additionally provided with " C " type baffle plate at T-shape airduct, and airduct front end.
It is provided with smoke filter at the waste discharge mouth of above-mentioned baking oven.
It is additionally provided with inlet flue gas filter between above-mentioned heat exchanger and baking oven waste discharge mouth.
By technique scheme, the energy-conservation forming machine of the present invention utilizes waste gas residual heat by waste-heat recovery device, heating
Fresh air；When waste gas reaches Waste gas outlet waste discharge, temperature is less than 100 °, so fire probability is almost nil.And due to this
Bright structure is compact, small volume, can greatly reduce the distance in thermal energy exchange and transmission, thus reduce conveying
Heat energy loss in journey.Heating plant in the present invention adopts and is additionally provided with " C " type baffle plate at T-shape airduct, and airduct front end, can
Prevent from deflecting from the flame of burner in baking oven due to the interior negative pressure exchanging blower fan generation, lead on fire in baking oven, also simultaneously
Heat supply can be made uniform.It is provided with smoke filter at waste discharge mouth, filter the fiber debris in waste gas, heat exchanger and baking simultaneously
Being additionally provided with inlet flue gas filter between case waste discharge mouth can be with the debris in secondary filter waste gas it is ensured that the environmental protection of waste gas.
Brief description
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the section plan of heating plant in the present invention.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes.
As shown in Figures 1 and 2, energy-conservation forming machine, including baking oven 1, heating plant 3 and waste-heat recovery device 2, described waste heat
Retracting device 2 includes heat exchanger 21, and this heat exchanger 21 adopts Differential-type exchanger, Patent No.
ZL201320416519.9.This heat exchanger 21 connects the Waste gas outlet 24 in waste-heat recovery device 2 and is provided with pressure fan 23
Air outlet 22, be also connected with the waste discharge mouth 11 of baking oven 1 simultaneously, and be connected with heating plant 3 by waste heat recovery pressure ventilation pipe 4；Remaining
Waste gas outlet 24 in heat reclamation device 2 is connected with the waste discharge mouth 11 of baking oven 1, the air outlet of waste-heat recovery device 2 22 with supply
Thermal 3 connects；Described heating plant 3 includes burner 31, heat supply airduct 32 and interior exchange blower fan 34；Burner 31 connects remaining
Recuperation of heat pressure ventilation pipe 4 and heat supply airduct 32；Interior exchange blower fan 34 is arranged on the junction of heating plant 3 and baking oven 1.
Burner 31 adopts a kind of ultrahigh temperature combustion machine, Patent No. ZL201320416471.1.The heat supply of heating plant 3
Airduct 32 is to be additionally provided with " C " type baffle plate 33 at T-shape airduct, and airduct front end.
It is provided with smoke filter 12 at the waste discharge mouth 11 of baking oven 1.It is additionally provided between heat exchanger 21 and baking oven 1 waste discharge mouth 11
Inlet flue gas filter 25.
The operation principle of the energy-conservation forming machine of the present invention is that natural fresh air is sent by the pressure fan 23 positioned at air outlet 22
Enter in heat exchanger 21, the high-temp waste gas in baking oven 1 pass through waste discharge mouth 11 also into heat exchanger 21, fresh air and height
Warm waste gas, according to approach specific in heat exchanger 21, is sent pressure respectively and is deflected from, and fresh air utilizes high-temp waste gas simultaneously
Heat is heated to the condition of high temperature, by waste heat recovery pressure ventilation pipe 4, is sent and is pressed in burner 1；The high-tension ignition of burner 1
Device obtains electric, toward the combustion gas liberation port discharge electrode ignition electrode generation high-voltage spark of burner 1, the natural gas control of burner 1 simultaneously
Electromagnetic valve processed is opened, and natural gas goes out the combustion gas liberation port of burner 1, is sufficiently mixed with high temperature fresh air, burned device 1
The high-voltage spark instantaneous ignition eruption that combustion gas liberation port discharge electrode ignition electrode produces；Thermal-flame after eruption makes air be changed into
High-temperature gas, is pushed into T-shape airduct simultaneously, is split into two strands of high temperature gas flows, again by the release of T-shape airduct front end
Mouth is broken up on " C " type baffle plate 33, and high-temperature gas is sucked by interior exchange blower fan 34 negative pressure, high-temperature gas in the presence of blower fan
It is pressed into the upper tuyere 13 of forming machine baking oven 1 and lower tuyere 14 in High Temperature High Pressure shape air-flow；High temperature gas flow blows to cloth up and down relatively
On the positive and negative in face, cloth cover is oven-dried sizing, and the part oil smoke isolated from cloth cover, steam, fiber, fine particle are deflected from out
Baking oven 1, is provided with smoke filter 12 at the waste discharge mouth 11 of baking oven 1, can be the fiber in waste gas and fine particle major part mistake
Filter is got off；It is additionally provided with inlet flue gas filter 25 between heat exchanger 21 and baking oven 1 waste discharge mouth 11 to give up with secondary filter simultaneously
Debris in gas are it is ensured that the environmental protection of waste gas.The high-temp waste gas being filtered enter in heat exchanger 21, and heat is utilized rear line and is sent
Press and deflect from out Waste gas outlet 24.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (3)
1. a kind of energy-conservation forming machine, including baking oven, heating plant and waste-heat recovery device it is characterised in that：
Described waste-heat recovery device includes heat exchanger, and this heat exchanger connects the Waste gas outlet in waste-heat recovery device and sets
There is the air outlet of pressure fan, be also connected with the waste discharge mouth of baking oven simultaneously, and be connected with heating plant by waste heat recovery pressure ventilation pipe；Remaining
Waste gas outlet in heat reclamation device is connected with the waste discharge mouth of baking oven, and the air outlet of waste-heat recovery device is with heating plant even
Logical；
Described heating plant includes burner, heat supply airduct and interior exchange blower fan；Burner connects waste heat recovery pressure ventilation pipe and confession
Warm-air pipe；Interior exchange blower fan is arranged on the junction of heating plant and baking oven.
The heat supply airduct of described heating plant is the T-shape airduct with liberation port for the front end, and is additionally provided with " C " type gear at airduct front end
Plate.
2. energy-conservation forming machine according to claim 1 is it is characterised in that be provided with smoke filtration at the waste discharge mouth of described baking oven
Device.
3. energy-conservation forming machine according to claim 1 is it is characterised in that go back between described heat exchanger and baking oven waste discharge mouth
It is provided with inlet flue gas filter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086295.3A CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086295.3A CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104611872A CN104611872A (en) | 2015-05-13 |
| CN104611872B true CN104611872B (en) | 2017-03-08 |
Family
ID=53146506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510086295.3A Expired - Fee Related CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104611872B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916517A (en) * | 2017-12-25 | 2018-04-17 | 江苏旭润机电科技有限公司 | High-temperature heating equipment and yarn fabric indirect heated component |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104805620B (en) * | 2015-05-18 | 2017-11-07 | 管敏富 | A kind of circulating framing shaping machine baking oven |
| CN104790161B (en) * | 2015-05-18 | 2017-11-03 | 江苏百代节能建材有限公司 | A kind of cycles, economized framing shaping machine baking oven |
| CN104790158B (en) * | 2015-05-18 | 2017-06-06 | 清远千百丽纺织印染有限公司 | A kind of energy-conservation framing shaping machine baking oven of tuyere simple installation |
| CN106988068B (en) * | 2017-03-14 | 2019-02-26 | 中原工学院 | A kind of automatically cleaning forming machine baking oven |
| CN106948116A (en) * | 2017-04-07 | 2017-07-14 | 盐城帝佳妮服饰有限公司 | A kind of fabric fabric shaping drying |
| CN107385746A (en) * | 2017-07-18 | 2017-11-24 | 响水文昊纺织品有限公司 | The environmentally friendly forming machine of one kind weaving |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | High-intelligent self-cleaning environment-friendly energy-saving shaping dryer |
| CN116240691A (en) * | 2023-01-28 | 2023-06-09 | 绍兴永丰纺织印染有限公司 | Waste heat recovery system of setting machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102505402A (en) * | 2011-11-15 | 2012-06-20 | 杭州福鼎节能科技服务有限公司 | Metering type waste heat recovery device of shaping machine |
| CN202492701U (en) * | 2012-02-24 | 2012-10-17 | 陈伟 | Exhaust gas waste heat recycling system for setting machine |
| CN203080285U (en) * | 2013-02-25 | 2013-07-24 | 无锡爱依特纺织有限公司 | Setting machine waste heat recovery system |
| CN203625667U (en) * | 2013-09-29 | 2014-06-04 | 绍兴市嘉德机械有限公司 | Drying oven for setting machine |
| CN104264411B (en) * | 2014-10-10 | 2016-08-17 | 中国科学院广州能源研究所 | A kind of system according to the forming machine thermal efficiency improves the method for the forming machine thermal efficiency |
| CN204455597U (en) * | 2015-02-17 | 2015-07-08 | 绍兴市明烽节能科技有限公司 | Energy-conservation setting machine |
-
2015
- 2015-02-17 CN CN201510086295.3A patent/CN104611872B/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916517A (en) * | 2017-12-25 | 2018-04-17 | 江苏旭润机电科技有限公司 | High-temperature heating equipment and yarn fabric indirect heated component |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104611872A (en) | 2015-05-13 |
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Granted publication date: 20170308 Termination date: 20220217 |