CN104611872A - Energy-saving setting machine - Google Patents
Energy-saving setting machine Download PDFInfo
- Publication number
- CN104611872A CN104611872A CN201510086295.3A CN201510086295A CN104611872A CN 104611872 A CN104611872 A CN 104611872A CN 201510086295 A CN201510086295 A CN 201510086295A CN 104611872 A CN104611872 A CN 104611872A
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- waste
- heat
- energy
- setting machine
- baking oven
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses an energy-saving setting machine and belongs to the field of textile machines. The energy-saving setting machine comprises a drying oven, a heat supplying device and a waste heat recycling device, wherein the waste heat recycling device comprises a heat exchanger, the heat exchanger is connected with a waste gas discharge outlet in the waste heat recycling device and an air supplying hole with a blower, the heat exchanger is further connected with a waste discharge hole of the drying oven, and also connected with a heat supplying device through a waste heat recovery pressure ventilation pipe, the waste gas discharge outlet of the waste heat recycling device is communicated with the waste discharge hole of the drying oven, the air supplying hole of the waste heat recycling device is communicated with the heat supplying device, the heat supplying device comprises a burner, a heat supplying air pipe, and an internal exchange fan, the burner is connected with the waste heat recycling pressure ventilation pipe and the heat supplying air pipe, the internal exchange fan is arranged at a joint of the heat supplying device and the drying oven, the heat supplying air pipe of the heat supplying device is a 'T'-shaped air pipe, and a 'C'-shaped baffle is also arranged at the front end of the heat supplying air pipe. The energy-saving setting machine has the advantages that the effects of saving energy and protecting the environment are realized, and safety factor is also increased.
Description
Technical field
The invention belongs to field of textile machinery, particularly the energy-conservation setting machine of one.
Background technology
In recent years, along with the rapid expansion of printing and dyeing enterprise production capacity, newly-increased setting machine quantity in swashing acute rising, the environment caused because of the discharge of setting machine waste heat complain and pollution dispute increasing.Setting machine waste heat recovery is income engineering more than, and this project all can produce significant economic benefit and social benefit in energy-saving and cost-reducing, environmental protection, pattern bonded fabrics quality-improving, workshop condition improvement etc.Heat setting machine is one of main energy consumption equipment in textile dyeing and finishing industry.Heat setting machine utilizes hot-air carry out dry to fabric and arrange and make it the device of sizing.The supply mode of hot-air has number of ways, can directly at setting machine combustion coal gas or light diesel fuel, also can by circulating heat conduction oil or Steam Heating, or electrical heating.
Through estimation, general heat setting machine fabric processing shape the heat energy that consumes only account for its 29%, body heat loss accounts for 10%, and all the other a large amount of heat energy (more than 60%) are lost in air with waste gas.Dispersed heat not only wastes energy but also causes environmental pollution, and the waste heat recovery of heat setting machine is imperative.
Traditional heat setting machine mainly contains some deficiency following: 1, bulky, auxiliary material consumption is large is inconvenient to install; 2, windage is large, increases exhaust blower power consumption; 3, forced air supply, increases power consumption, increases air quantity, destroys hot air circulation in baking oven; 4, air intake and smoke discharging pipe long, radiation loss is large.5, because smoke evacuation tracheae is easily on fire from interchanger route long temperature height smoke exhaust pipe, fire occurrence frequency is high.6, waste heat recovery application measure is improper, causes effects of energy saving and emission reduction undesirable.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, provide a kind of effects of energy saving and emission reduction good, and the energy-conservation setting machine that safety coefficient is high.Its technical scheme is as follows:
A kind of energy-conservation setting machine, comprise baking oven, heating plant and waste-heat recovery device, described waste-heat recovery device comprises heat exchanger, this heat exchanger connects the Waste gas outlet in waste-heat recovery device and is provided with the air outlet of pressure fan, also connect the waste discharge mouth of baking oven simultaneously, and be connected with heating plant by waste heat recovery pressure ventilation pipe; Waste gas outlet in waste-heat recovery device is communicated with the waste discharge mouth of baking oven, and the air outlet of waste-heat recovery device is communicated with heating plant;
Described heating plant comprises burner, heat supply airduct and interior exchange blower fan; Burner connects waste heat recovery pressure ventilation pipe and heat supply airduct; Interior exchange blower fan is arranged on the junction of heating plant and baking oven.
The heat supply airduct of above-mentioned heating plant is T-shape airduct, and airduct front end place is also provided with " C " type baffle plate.
The waste discharge mouth place of above-mentioned baking oven is provided with smoke filter.
Inlet flue gas filter is also provided with between above-mentioned heat exchanger and baking oven waste discharge mouth.
By technique scheme, energy-conservation setting machine of the present invention utilizes waste gas residual heat by waste-heat recovery device, heating fresh air; During waste gas arrival Waste gas outlet waste discharge, temperature is lower than 100 °, so fire probability is almost nil.And due to structure comparison of the present invention compact, volume is little, can greatly reduce the distance in thermal energy exchange and transmission, thus be reduced in the heat energy loss in course of conveying.Heating plant in the present invention adopts T-shape airduct, and airduct front end place is also provided with " C " type baffle plate, can prevent the negative pressure produced due to interior exchange blower fan from deflecting from baking oven by the flame of burner, cause in baking oven on fire, heat supply can also be made even simultaneously.At waste discharge mouth, place is provided with smoke filter, the fiber foreign material in filtering exhaust, and be also provided with inlet flue gas filter between heat exchanger and baking oven waste discharge mouth can foreign material in secondary filter waste gas simultaneously, ensure the environmental protection of waste gas.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the section plan of heating plant in the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
As shown in Figures 1 and 2, energy-conservation setting machine, comprises baking oven 1, heating plant 3 and waste-heat recovery device 2, and described waste-heat recovery device 2 comprises heat exchanger 21, and this heat exchanger 21 adopts Differential-type exchanger, and the patent No. is ZL201320416519.9.This heat exchanger 21 connects the Waste gas outlet 24 in waste-heat recovery device 2 and is provided with the air outlet 22 of pressure fan 23, also connects the waste discharge mouth 11 of baking oven 1 simultaneously, and is connected with heating plant 3 by waste heat recovery pressure ventilation pipe 4; Waste gas outlet 24 in waste-heat recovery device 2 is communicated with the waste discharge mouth 11 of baking oven 1, and the air outlet 22 of waste-heat recovery device 2 is communicated with heating plant 3; Described heating plant 3 comprises burner 31, heat supply airduct 32 and interior exchange blower fan 34; Burner 31 connects waste heat recovery pressure ventilation pipe 4 and heat supply airduct 32; Interior exchange blower fan 34 is arranged on the junction of heating plant 3 and baking oven 1.
Burner 31 adopts a kind of ultrahigh temperature combustion machine, and the patent No. is ZL201320416471.1.The heat supply airduct 32 of heating plant 3 is T-shape airduct, and airduct front end place is also provided with " C " type baffle plate 33.
Waste discharge mouth 11 place of baking oven 1 is provided with smoke filter 12.Inlet flue gas filter 25 is also provided with between heat exchanger 21 and baking oven 1 waste discharge mouth 11.
The operation principle of energy-conservation setting machine of the present invention is, natural fresh air is sent to heat exchanger 21 by the pressure fan 23 being arranged in air outlet 22, high-temp waste gas in baking oven 1 also enters into heat exchanger 21 by waste discharge mouth 11, fresh air and high-temp waste gas are according to approach specific in heat exchanger 21, sent pressure respectively and deflected from, fresh air utilizes the heat of high-temp waste gas to be heated to the condition of high temperature simultaneously, by waste heat recovery pressure ventilation pipe 4, is sent and compresses into burner 1; The isolating high-pressure ignitor of burner 1 obtains electric, combustion gas liberation port discharge electrode ignition electrode toward burner 1 produces high-voltage spark, the natural gas Controlling solenoid valve of burner 1 is opened simultaneously, natural gas goes out the combustion gas liberation port of burner 1, fully mix with high temperature fresh air, the high-voltage spark instantaneous ignition that the combustion gas liberation port discharge electrode ignition electrode of burned device 1 produces is erupted; Thermal-flame after eruption makes air become high-temperature gas, be pushed into T-shape airduct simultaneously, be split into two strands of high temperature gas flows, again break up on " C " type baffle plate 33 by T-shape airduct front end liberation port, high-temperature gas is sucked by interior exchange blower fan 34 negative pressure, and under the effect of blower fan, high-temperature gas is that High Temperature High Pressure shape air-flow is pressed into the upper tuyere 13 of setting machine baking oven 1 and lower tuyere 14; High temperature gas flow blows on the positive and negative of cloth cover up and down relatively, cloth cover is by drying and shaping, baking oven 1 is deflected from out from the isolated part oil smoke of cloth cover, steam, fiber, fine particle, waste discharge mouth 11 place of baking oven 1 is provided with smoke filter 12, the fiber in waste gas and fine particle major part can be filtered down; Also be provided with inlet flue gas filter 25 between heat exchanger 21 and baking oven 1 waste discharge mouth 11 can foreign material in secondary filter waste gas simultaneously, ensure the environmental protection of waste gas.The high-temp waste gas be filtered enters in heat exchanger 21, and heat is utilized rear line and is sent pressure and deflect from out Waste gas outlet 24.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. an energy-conservation setting machine, comprises baking oven, heating plant and waste-heat recovery device, it is characterized in that:
Described waste-heat recovery device comprises heat exchanger, and this heat exchanger connects the Waste gas outlet in waste-heat recovery device and is provided with the air outlet of pressure fan, also connects the waste discharge mouth of baking oven simultaneously, and is connected with heating plant by waste heat recovery pressure ventilation pipe; Waste gas outlet in waste-heat recovery device is communicated with the waste discharge mouth of baking oven, and the air outlet of waste-heat recovery device is communicated with heating plant;
Described heating plant comprises burner, heat supply airduct and interior exchange blower fan; Burner connects waste heat recovery pressure ventilation pipe and heat supply airduct; Interior exchange blower fan is arranged on the junction of heating plant and baking oven.
2. energy-conservation setting machine according to claim 1, its characteristic is, the heat supply airduct of described heating plant is T-shape airduct, and airduct front end place is also provided with " C " type baffle plate.
3. energy-conservation setting machine according to claim 1, is characterized in that, the waste discharge mouth place of described baking oven is provided with smoke filter.
4. energy-conservation setting machine according to claim 1, is characterized in that, is also provided with inlet flue gas filter between described heat exchanger and baking oven waste discharge mouth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086295.3A CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086295.3A CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104611872A true CN104611872A (en) | 2015-05-13 |
| CN104611872B CN104611872B (en) | 2017-03-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510086295.3A Expired - Fee Related CN104611872B (en) | 2015-02-17 | 2015-02-17 | Energy-conservation forming machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN104611872B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104790161A (en) * | 2015-05-18 | 2015-07-22 | 湖州新创丝织品有限公司 | Energy-saving and circulating drying oven for tentering former |
| CN104790158A (en) * | 2015-05-18 | 2015-07-22 | 湖州新创丝织品有限公司 | Drying oven for energy-saving tentering and setting machine with simple-to-mount air nozzle |
| CN106988068A (en) * | 2017-03-14 | 2017-07-28 | 中原工学院 | A kind of automatically cleaning forming machine baking oven |
| CN104805620B (en) * | 2015-05-18 | 2017-11-07 | 管敏富 | A kind of circulating framing shaping machine baking oven |
| CN107385746A (en) * | 2017-07-18 | 2017-11-24 | 响水文昊纺织品有限公司 | The environmentally friendly forming machine of one kind weaving |
| WO2018184404A1 (en) * | 2017-04-07 | 2018-10-11 | 盐城帝佳妮服饰有限公司 | New type of textile fabric shaping drying machine |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | High-intelligent self-cleaning environment-friendly energy-saving shaping dryer |
| CN116240691A (en) * | 2023-01-28 | 2023-06-09 | 绍兴永丰纺织印染有限公司 | Waste heat recovery system of setting machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107916517A (en) * | 2017-12-25 | 2018-04-17 | 江苏旭润机电科技有限公司 | High-temperature heating equipment and yarn fabric indirect heated component |
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| CN102505402A (en) * | 2011-11-15 | 2012-06-20 | 杭州福鼎节能科技服务有限公司 | Metering type waste heat recovery device of shaping machine |
| CN202492701U (en) * | 2012-02-24 | 2012-10-17 | 陈伟 | Exhaust gas waste heat recycling system for setting machine |
| CN203080285U (en) * | 2013-02-25 | 2013-07-24 | 无锡爱依特纺织有限公司 | Setting machine waste heat recovery system |
| CN203625667U (en) * | 2013-09-29 | 2014-06-04 | 绍兴市嘉德机械有限公司 | Drying oven for setting machine |
| CN104264411A (en) * | 2014-10-10 | 2015-01-07 | 中国科学院广州能源研究所 | Method and system for improving thermal efficiency of setting machine |
| CN204455597U (en) * | 2015-02-17 | 2015-07-08 | 绍兴市明烽节能科技有限公司 | Energy-conservation setting machine |
-
2015
- 2015-02-17 CN CN201510086295.3A patent/CN104611872B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102505402A (en) * | 2011-11-15 | 2012-06-20 | 杭州福鼎节能科技服务有限公司 | Metering type waste heat recovery device of shaping machine |
| CN202492701U (en) * | 2012-02-24 | 2012-10-17 | 陈伟 | Exhaust gas waste heat recycling system for setting machine |
| CN203080285U (en) * | 2013-02-25 | 2013-07-24 | 无锡爱依特纺织有限公司 | Setting machine waste heat recovery system |
| CN203625667U (en) * | 2013-09-29 | 2014-06-04 | 绍兴市嘉德机械有限公司 | Drying oven for setting machine |
| CN104264411A (en) * | 2014-10-10 | 2015-01-07 | 中国科学院广州能源研究所 | Method and system for improving thermal efficiency of setting machine |
| CN204455597U (en) * | 2015-02-17 | 2015-07-08 | 绍兴市明烽节能科技有限公司 | Energy-conservation setting machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104790161A (en) * | 2015-05-18 | 2015-07-22 | 湖州新创丝织品有限公司 | Energy-saving and circulating drying oven for tentering former |
| CN104790158A (en) * | 2015-05-18 | 2015-07-22 | 湖州新创丝织品有限公司 | Drying oven for energy-saving tentering and setting machine with simple-to-mount air nozzle |
| CN104790161B (en) * | 2015-05-18 | 2017-11-03 | 江苏百代节能建材有限公司 | A kind of cycles, economized framing shaping machine baking oven |
| CN104805620B (en) * | 2015-05-18 | 2017-11-07 | 管敏富 | A kind of circulating framing shaping machine baking oven |
| CN106988068A (en) * | 2017-03-14 | 2017-07-28 | 中原工学院 | A kind of automatically cleaning forming machine baking oven |
| CN106988068B (en) * | 2017-03-14 | 2019-02-26 | 中原工学院 | A kind of automatically cleaning forming machine baking oven |
| WO2018184404A1 (en) * | 2017-04-07 | 2018-10-11 | 盐城帝佳妮服饰有限公司 | New type of textile fabric shaping drying machine |
| CN107385746A (en) * | 2017-07-18 | 2017-11-24 | 响水文昊纺织品有限公司 | The environmentally friendly forming machine of one kind weaving |
| CN112048872A (en) * | 2020-09-27 | 2020-12-08 | 昆山市腾隆金属制造有限公司 | High-intelligent self-cleaning environment-friendly energy-saving shaping dryer |
| CN116240691A (en) * | 2023-01-28 | 2023-06-09 | 绍兴永丰纺织印染有限公司 | Waste heat recovery system of setting machine |
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| Publication number | Publication date |
|---|---|
| CN104611872B (en) | 2017-03-08 |
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Granted publication date: 20170308 Termination date: 20220217 |