CN204825360U - Direct combustion formula gas forming machine - Google Patents
Direct combustion formula gas forming machine Download PDFInfo
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- CN204825360U CN204825360U CN201520543999.4U CN201520543999U CN204825360U CN 204825360 U CN204825360 U CN 204825360U CN 201520543999 U CN201520543999 U CN 201520543999U CN 204825360 U CN204825360 U CN 204825360U
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Abstract
The utility model belongs to the technical field of the forming machine, relate to direct combustion formula gas forming machine, the design chamber at middle part is cut apart to become by the inner chamber of horizontal furnace body with the baffle of the orientation that parallels to the axis, the air inlet chamber of both sides, the downside in design chamber is provided with the heat -retaining board, the upper surface of heat -retaining board is equipped with the atomizer of more than one and cross current, every air inlet intracavity all is provided with the combustion chamber that the axis direction was arranged, the entrance point and the outer combustor intercommunication of the preceding head of horizontal furnace body of combustion chamber, the exit end is through the chamber intercommunication that converges at back head or pipeline and horizontal furnace body top, circulating fan's the air intake and the upper portion in design chamber all with converge chamber intercommunication, circulating fan's air outlet and the upper portion in air inlet chamber intercommunication, the lower part in air inlet chamber and the lower part in design chamber intercommunication, the lower part in design chamber is provided with the relief valve, and the advantage is: use heat -retaining board cooperation gas is directly burnt and the circulated air is stereotyped, and the power consumption is few, and energy -conserving effect is showing, and rate of heating is fast, is applicable to the design of fabrics such as silk socks.
Description
Technical field
The utility model belongs to setting machine technical field, refers in particular to a kind of direct-fired combustion gas setting machine.
Background technology
It is use for the product batch sizing such as textiles, bamboo and wood products and sterilization that steam shaping is arranged, and is especially useful in the batch sizing of the product such as socks, pantyhose, has the advantage that sizing efficiency is high, easy to use.
Chinese patent CN104593979A discloses one " steam forming machine ", it solve that existing structure firing rate is slow, quantity of steam is not easy to control, machine volume is huge, do not possess the problems such as heat accumulation function, but the weak point of existing steam forming machine is: one is all use electrical heating, and power consumption is large; Two is capacity little (about 160kw) of the common transformer that some factory uses, can not meet the electricity consumption needs (steam forming machine electricity consumption needs an about 100kw) of multiple factory or multiple stage steam forming machine; Three is that the thermal efficiency is low, and the electrically heated thermal efficiency is generally about 45%, and production cost is high.
Summary of the invention
The purpose of this utility model is to provide a kind of direct-fired combustion gas setting machine.
The purpose of this utility model is achieved in that
Direct-fired combustion gas setting machine, the inner chamber of horizontal body of heater is divided into the sizing chamber at middle part with the dividing plate in direction of paralleling to the axis, the air-inlet cavity of both sides, the downside in sizing chamber is provided with heat storing plate, the upper surface of heat storing plate is provided with the atomizer of more than and cross current, the combustion chamber that axis direction is arranged is provided with in each air-inlet cavity, the entrance point of combustion chamber is communicated with the burner outside horizontal body of heater front head, the port of export by rear head or/and pipeline is communicated with the chamber of confluxing at horizontal body of heater top, the air inlet of circulating fan is all communicated with described chamber of confluxing with the top in sizing chamber, the air outlet of circulating fan is communicated with the top of air-inlet cavity, the bottom of air-inlet cavity is communicated with the bottom in sizing chamber, the bottom in sizing chamber is provided with relief valve.
Above-mentioned relief valve is check valve or the safety valve that setting pressure opens pressure release.
Above-mentioned circulating fan is communicated with air-inlet cavity, chamber of shaping, chamber of confluxing successively and forms closed loop hot gas Inner eycle loop, and hot gas Inner eycle is provided with filter cotton or/and gs-oil separator in loop.
Above-mentioned filter cotton is that high temperature filtration is cotton, and cotton is arranged on the support with passage high temperature filtration.
The length of above-mentioned combustion chamber is less than or equal to the length of horizontal body of heater.
Above-mentioned burner is gas burner, and described burner has more than one, and on the outer wall being arranged on horizontal body of heater front head and respectively with the combustion chamber inner space of both sides, the flue gas that burner is discharged participates in heating directly.
Above-mentioned circulating fan has more than one, and the air inlet of circulating fan is all communicated with chamber of confluxing, air outlet is communicated with the top of the air-inlet cavity of both sides respectively.
The front head of above-mentioned horizontal body of heater is that the circle be welded on horizontal body of heater is dull and stereotyped, the rectangular aperture at circular dull and stereotyped middle part is provided with and hangs and the door be hinged on horizontal chamber furnace (oven) body sidewall, be provided with snap close or latch between circular flat board and door, described burner is arranged on circular dull and stereotyped outer wall.
The rectangular aperture at above-mentioned circular dull and stereotyped middle part is communicated with the front opening in sizing chamber.
The front end face of above-mentioned dividing plate and the inwall of circle flat board are welded to connect.
The utility model gives prominence to compared to existing technology and useful technique effect is:
1, heat storing plate of the present utility model only uses the electrical heating of 15kw, and coordinate can meet the needs of production with the gas burner of 75kw, power consumption is few, can not cause shortage of electric power.
2, the utility model uses gas burner to coordinate the thermal efficiency of electrically heated heat storing plate to reach 95%, compares the thermal efficiency of 45% of pure electrically heated steam forming machine, and improve the thermal efficiency about 50, energy-saving effect is remarkable.
3, firing rate of the present utility model is fast, compares original firing rate and improves about 15%, save the production definition time.
4, the utility model is applicable to the sizing of the fabrics such as silk stocking.
Accompanying drawing explanation
Fig. 1 is structural principle schematic diagram of the present utility model.
Fig. 2 is sectional view of the present utility model.
Fig. 3 is front view of the present utility model.
Fig. 4 is partial sectional view of the present utility model.
Detailed description of the invention
The utility model is further described with specific embodiment below in conjunction with accompanying drawing, see Fig. 1-Fig. 4:
Direct-fired combustion gas setting machine, the inner chamber of horizontal body of heater 10 is divided into the sizing chamber 22 at middle part with the dividing plate 33 in direction of paralleling to the axis, the air-inlet cavity 20 of both sides, the downside in sizing chamber 22 is provided with heat storing plate 21, described heat storing plate 21 is the electric heater using 15kw heating, the upper surface of heat storing plate 21 is provided with more than one atomizer 37 be communicated with water pipe 36, the combustion chamber 15 that axis direction is arranged is provided with in each air-inlet cavity 20, the entrance point of combustion chamber 15 is communicated with the burner 19 outside horizontal body of heater 10 front head 18, the port of export by rear head 17 or/and pipeline 16 is communicated with the chamber 14 of confluxing at horizontal body of heater 10 top, the air inlet 12 of circulating fan 13 is all communicated with described chamber 14 of confluxing with the top in sizing chamber 22, the air outlet 11 of circulating fan 13 is communicated with the top of air-inlet cavity 20, the bottom of air-inlet cavity 20 is communicated with by the bottom of the some air vents 25 on the downside of dividing plate 33 with sizing chamber 22, the bottom in sizing chamber 22 is provided with the ventilation duct stretched out outside horizontal body of heater 10, ventilation duct is communicated with relief valve 28, the both sides of the heat storing plate 21 on the downside of sizing chamber 22 are provided with slide rail 26, sizing chamber 22 is passed in and out to facilitate the sizing car carrying sizing thing to slide on slide rail 26, horizontal body of heater 10 sidewall on sizing top, chamber 22 is communicated with chamber 14 of confluxing by several through holes 27 arranged, several through holes 29 by arranging on horizontal body of heater 10 sidewall on air-inlet cavity 20 top are communicated with the air outlet 11 of circulating fan 13, heat storing plate is arranged on the bottom in fabric sizing chamber, can be uploaded by heat timely and effectively and add the water in the water pipe of thermal communication atomizer, and the homogeneous temperature in sizing chamber, thermal loss is little.
Above-mentioned relief valve 28 opens the check valve of pressure release or safety valve or check-valves for setting pressure, and relief valve 28 can make to keep low pressure (such as controlling at about 20pa) to run in sizing chamber 22, and security is good.
Above-mentioned circulating fan 13 is communicated with air-inlet cavity 20, chamber 22 of shaping, chamber 14 of confluxing successively and forms closed loop hot gas Inner eycle loop, and hot gas Inner eycle is provided with filter cotton or/and gs-oil separator in loop; On the air outlet 11 of the bottom of air-inlet cavity 20 or circulating fan 13, be such as provided with the filter cotton 23 of the flying dust impurity in the air filtering and lead in sizing chamber 22 or/and gs-oil separator, the flying dust impurity such as the carbon black that this filter cotton 23 can effectively produce in filtering combustor 19 combustion process, the oil stain that this gs-oil separator can effectively contain in silk stocking in separation of produced silk stocking process, makes to be finalized thing clean clean.
Above-mentioned filter cotton 23 is that high temperature filtration is cotton, and cotton is arranged on the support 24 with passage high temperature filtration.
The length of above-mentioned combustion chamber 15 is less than or equal to the length of horizontal body of heater 10, to ensure that the locular wall of combustion chamber 15 externally dispels the heat well.
Above-mentioned burner 19 is the gas burner 19 of coal gas or liquefied gas of can burning, described burner 19 has more than one (the present embodiment is provided with two), be separately positioned on when two burners 19 are set the outer wall of horizontal body of heater 10 front head 18 both sides and respectively with combustion chamber 15 inner space of both sides, the flue gas that burner 19 is discharged participates in heating directly, certainly, described burner 19 is also passable
it is fuel oilburner.
Above-mentioned circulating fan 13 has more than one (the present embodiment is provided with two), the air inlet 12 of every platform circulating fan 13 all with conflux that chamber 14 is communicated with, air outlet 11 is communicated with the top of the air-inlet cavity 20 of both sides respectively, be conducive to the Efficient Cycle of hot blast.
The front head 18 of above-mentioned horizontal body of heater 10 is for being welded on the circle flat board on horizontal body of heater 10, the rectangular aperture at circular dull and stereotyped middle part is provided with and hangs and the door 34 be hinged on horizontal body of heater 10 sidewall, the cantilever 30 that horizontal body of heater 10 sidewall is arranged is articulated and connected by bearing pin 31 and the cantilever 32 be welded on door 34, use the cantilever 30 on horizontal body of heater 10 sidewall and the cantilever 32 on door 34, make can avoid burner 19 during switch gate 34, snap close 35 or latch is provided with between circular flat board and door 34, to ensure close sealing behind the door and can not automatically open, described burner 19 is arranged on circular dull and stereotyped outer wall.
The rectangular aperture at above-mentioned circular dull and stereotyped middle part is communicated with the front opening in sizing chamber 22.
The front end face of above-mentioned dividing plate 33 and the inwall of circle flat board are welded to connect.
The hot gas that circulating fan 13 of the present utility model is extracted out in sizing chamber 22 enters air-inlet cavity 20 through the gas outlet 11 of circulating fan 13 successively, the air inlet 12 of sizing chamber 22 to circulating fan 13 forms closed loop hot gas cycle, the gas burner 19 that the power that the utility model uses is about 75w can adjust the optimum proportioning of air inflow and the fuel gas supply amount of carrying oxygen automatically, burn completely in gas burner 19 and combustion chamber 15, and the hot gas that gas burner 19 produces after burning is participated in directly in the hot gas cycle formed by circulating fan by chamber of confluxing, due to gas burner 19 burn after the remittance of hot gas that produces, the increase of pressure in hot gas cycle will inevitably be caused, time more than the pressure increase in hot gas cycle to setting value (such as about 20pa), automatically relief valve 28 pressure release is backed down, by the time after pressure is less than setting value, relief valve 28 cuts out automatically.Prevent extraneous gas from entering.
Above-described embodiment is only preferred embodiment of the present utility model, not limits protection domain of the present utility model according to this, therefore: all equivalence changes done according to structure of the present utility model, shape, principle, all should be covered by within protection domain of the present utility model.
Claims (10)
1. direct-fired combustion gas setting machine, it is characterized in that: the inner chamber dividing plate in direction of paralleling to the axis of horizontal body of heater is divided into the sizing chamber at middle part, the air-inlet cavity of both sides, the downside in sizing chamber is provided with heat storing plate, the upper surface of heat storing plate is provided with the atomizer of more than and cross current, the combustion chamber that axis direction is arranged is provided with in each air-inlet cavity, the entrance point of combustion chamber is communicated with the burner outside horizontal body of heater front head, the port of export by rear head or/and pipeline is communicated with the chamber of confluxing at horizontal body of heater top, the air inlet of circulating fan is all communicated with described chamber of confluxing with the top in sizing chamber, the air outlet of circulating fan is communicated with the top of air-inlet cavity, the bottom of air-inlet cavity is communicated with the bottom in sizing chamber, the bottom in sizing chamber is provided with relief valve.
2. direct-fired combustion gas setting machine according to claim 1, is characterized in that: described relief valve is check valve or the safety valve that setting pressure opens pressure release.
3. direct-fired combustion gas setting machine according to claim 1, it is characterized in that: described circulating fan is communicated with air-inlet cavity, chamber of shaping, chamber of confluxing successively and forms closed loop hot gas Inner eycle loop, and hot gas Inner eycle is provided with filter cotton or/and gs-oil separator in loop.
4. direct-fired combustion gas setting machine according to claim 3, is characterized in that: described filter cotton is that high temperature filtration is cotton, and cotton is arranged on the support with passage high temperature filtration.
5. direct-fired combustion gas setting machine according to claim 1, is characterized in that: the length of described combustion chamber is less than or equal to the length of horizontal body of heater.
6. direct-fired combustion gas setting machine according to claim 1, it is characterized in that: described burner is gas burner, described burner has more than one, on the outer wall being arranged on horizontal body of heater front head and respectively with the combustion chamber inner space of both sides, the flue gas that burner is discharged participates in heating directly.
7. direct-fired combustion gas setting machine according to claim 1, is characterized in that: described circulating fan has more than one, and the air inlet of circulating fan is all communicated with chamber of confluxing, air outlet is communicated with the top of the air-inlet cavity of both sides respectively.
8. the direct-fired combustion gas setting machine according to any one of claim 1-7, it is characterized in that: the front head of described horizontal body of heater is that the circle be welded on horizontal body of heater is dull and stereotyped, the rectangular aperture at circular dull and stereotyped middle part is provided with and hangs and the door be hinged on horizontal chamber furnace (oven) body sidewall, be provided with snap close or latch between circular flat board and door, described burner is arranged on circular dull and stereotyped outer wall.
9. direct-fired combustion gas setting machine according to claim 8, is characterized in that: the rectangular aperture at described circular dull and stereotyped middle part is communicated with the front opening in sizing chamber.
10. direct-fired combustion gas setting machine according to claim 8, is characterized in that: the front end face of described dividing plate and the inwall of circle flat board are welded to connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520543999.4U CN204825360U (en) | 2015-07-24 | 2015-07-24 | Direct combustion formula gas forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520543999.4U CN204825360U (en) | 2015-07-24 | 2015-07-24 | Direct combustion formula gas forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204825360U true CN204825360U (en) | 2015-12-02 |
Family
ID=54682978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520543999.4U Expired - Fee Related CN204825360U (en) | 2015-07-24 | 2015-07-24 | Direct combustion formula gas forming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204825360U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105019176A (en) * | 2015-07-24 | 2015-11-04 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
-
2015
- 2015-07-24 CN CN201520543999.4U patent/CN204825360U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105019176A (en) * | 2015-07-24 | 2015-11-04 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
| CN105019176B (en) * | 2015-07-24 | 2017-05-17 | 天台县铭通机械有限公司 | Direct-combustion type gas-fired setting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20200724 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |