CN104609241A - Ultrathin section collector - Google Patents
Ultrathin section collector Download PDFInfo
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- CN104609241A CN104609241A CN201510009129.3A CN201510009129A CN104609241A CN 104609241 A CN104609241 A CN 104609241A CN 201510009129 A CN201510009129 A CN 201510009129A CN 104609241 A CN104609241 A CN 104609241A
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Abstract
The invention discloses an ultrathin section collector. The ultrathin section collector comprises a base, a belt feeding wheel motor, a supporting structure, a driving wheel mechanism used for adjusting the pressure between a driving wheel and a conveying belt, a belt feeding wire coil structure, a belt taking-up wire coil structure, a guide rail and position adjusting structure used for fixing a belt trough belt-pressing wheel, a belt pressing wheel and a rolling shaft at the front end of a guide rail and adjusting the positions and water entering angles of the belt trough belt-pressing wheel, the belt pressing wheel and the rolling shaft relative to a water trough, a belt taking-up wheel friction structure, a belt feeding wheel friction structure, a synchronous belt structure used for making the driving wheel mechanism and the belt taking-up wheel friction structure rotate synchronously by means of meshing transmission of a synchronous belt, a tensioning structure used for tensioning the conveying belt from a belt feeding wire coil to the rolling shaft at the front end of the guide rail and making the conveying belt stable in transmission and a first guide wheel used for guiding the conveying belt. The ultrathin section collector is simple in mechanical structure, a user can operate the ultrathin section collector easily and conveniently, a system is convenient to maintain, and ultrathin sections can be collected stably for a long time.
Description
Technical field
The present invention relates to experimental installation field, particularly a kind of ultra-thin section catcher.
Background technology
In order to understand brain function structure, researchist must draw the basic neural network of brain, loop due to aixs cylinder wherein and dendron is extremely accurate complicated, is therefore the effective ways building neural circuit by Electronic Speculum to ultra-thin section imaging and then to neural circuit three-dimensional reconstruction.But because required ultra-thin section substantial amounts causes manpower greatly to consume, manually fish for section link and become no longer feasible.There is Railway Project in current ultra-thin section device catcher: one, ultra-thin section catcher mechanical transmission structure is too complicated, and make running part control policy become complicated, people is for adding system complexity.The operation of two, loading and unloading drum and installation belt conveyor is very loaded down with trivial details.Three, collector duct position adjustment of cutting into slices lacks alerting ability.
Summary of the invention
Technical matters to be solved by this invention is to provide a kind of ultra-thin section catcher.
For solving the problems of the technologies described above, the invention provides a kind of ultra-thin section catcher, comprise base, feed wheel motor, supporting construction, for adjusting the drive wheel mechanism of pressure between drive wheel and belt conveyor, ribbon supply Bobbin structure, take-up Bobbin structure, for fixing trough of belt pinch roller, the position of pinch roller and guide rail front end roller bearing three also adjusts the position of three and tank and the guide rail of angle of entrance degree and position adjustment structure, take-up pulley friction structure, feed wheel friction structure, the Timing Belt structure of described drive wheel mechanism and described take-up pulley friction structure synchronous axial system is made by Timing Belt engaged transmission, for making the belt conveyor tensioning between ribbon supply drum to guide rail front end roller bearing, make the tension structure of belt conveyor stable drive and the first track adjusting wheel for leading to driving band, described drive wheel mechanism, ribbon supply Bobbin structure, take-up Bobbin structure, tension structure, described first track adjusting wheel, described guide rail and position adjustment structure are separately fixed in described supporting construction, described supporting construction, feed wheel motor are separately fixed on described base, described feed wheel friction structure drives described ribbon supply Bobbin structure to rotate by friction disc, and when belt conveyor is subject to certain tensioning, described feed wheel friction structure and ribbon supply Bobbin structure skid, described take-up pulley friction structure drives described take-up Bobbin structure to rotate by friction disc, and when belt conveyor is subject to certain tensioning, described take-up pulley friction structure and take-up Bobbin structure skid, described feed wheel motor is connected by coupler with feed wheel friction structure, described feed wheel friction structure is used for when described feed wheel motor is static providing resistance for feed wheel drum, when making described drive wheel mechanism drag belt conveyor, described ribbon supply Bobbin structure can not discharge belt conveyor because of effect of inertia and cause tension force to reduce, be placed on described take-up Bobbin structure position by packing greatly drum during described feed wheel motor movement, ceases to be busy dish is placed on described ribbon supply Bobbin structure position, can realize inner wrapping drum packing function, belt conveyor, successively by described ribbon supply Bobbin structure, described tension structure, described first track adjusting wheel, described guide rail and position adjustment structure, described drive wheel mechanism, finally arrives described take-up drum, thus realizes the collection being loaded with ultra-thin section belt conveyor.
Further, described ribbon supply Bobbin structure and take-up Bobbin structure comprise drum, pressure zone clamp, spring buckle and the first spring respectively; Described wire coil main body side sidewall is provided with the perforate of being convenient to install described belt conveyor and pressure zone clamp; Described wire coil main body is also provided with pipe near the homonymy of described perforate; The inwall side of described pipe is provided with step, and described step is provided with the first locating dowel pin, and described first spring one end is socketed on described first locating dowel pin and makes described first spring location; Described round tube inner wall opposite side and drum centre hole tangent, its circular side wall is provided with a through hole; Described spring buckle is slidably installed in described through hole, and described spring buckle sidewall is provided with the sidewall of locating dowel pin for preventing described spring buckle from departing from described pipe; One end of described spring buckle is provided with the second locating dowel pin, the first spring other end described in described second locating dowel pin noose.
Further, described take-up pulley friction structure and feed wheel friction structure comprise belt wheel flange, two bearings, Timing Belt wheel shaft, synchronous pulley axle sleeve, the second spring, friction disc, belt shafts respectively; Described belt wheel flange two ends connect a described bearing respectively; Described bearing is for loading described Timing Belt wheel shaft and described belt shaft; Described Timing Belt wheel shaft is hollow structure and axle inner opposite end is provided with step, and described Timing Belt wheel shaft runs through described bearing and connects described friction disc; Axle one end of described friction disc is provided with step, and described friction disc can be slid axially relative to described Timing Belt wheel shaft within the specific limits while rotating together with Timing Belt wheel shaft; Described synchronous pulley axle sleeve to be socketed on described Timing Belt wheel shaft and to lock; Described second spring one end is socketed in described synchronous pulley axle sleeve, and the other end is socketed on described friction disc, thus provides pressure for described friction disc and described belt shaft; Described belt shaft runs through described bearing and connects described friction disc, and the circular shaft shoulder of its one end is used for and described friction disc frictional transmission.
Further, described drive wheel mechanism comprises angular adjustment frame, drive wheel baffle plate, electric machine support, four bearings, drive wheel major axis, drive wheel minor axis, two drive wheels, four pillar stiffeners, motor, motor shaft sleeves, the 3rd spring and hexagonal spline; Described angular adjustment frame one end is circular hole, and the described belt wheel flange in described circular hole and described take-up pulley friction structure is socketed; The described angular adjustment frame other end is circular groove, and described circular groove is connected with described drive wheel baffle plate, for adjusting angle between drive wheel on described drive wheel baffle plate and described angular adjustment frame; Described drive wheel baffle plate one side connects described angular adjustment frame, and another side is equipped with two bearings, for connecting described drive wheel major axis and described drive wheel minor axis one end; Two bearings are equipped with in described electric machine support side, for connecting described drive wheel major axis and the described drive wheel minor axis other end; Described drive wheel major axis one end runs through described electric machine support, described drive wheel, described drive wheel baffle plate, described angular adjustment frame connection synchronous pulley successively, and the described drive wheel major axis other end is spline; Described drive wheel minor axis runs through successively and connects described electric machine support, described drive wheel and described drive wheel baffle plate; Two described drive wheels are socketed on described drive wheel major axis and described drive wheel minor axis respectively; Described drive wheel baffle plate runs through by screw one end that four described pillar stiffeners connect described electric machine support; Described motor connects the described electric machine support other end, and described motor shaft is through described electric machine support other end center hole, and described motor shaft sleeve is socketed on motor shaft and outside is provided with tapped bore, and described motor shaft sleeve and motor shaft realize position by jackscrew and lock; The described motor shaft sleeve other end is socketed described hexagonal spline, and described motor shaft sleeve inside is provided with described 3rd spring; Described 3rd spring applies pressure to described hexagonal spline, and described hexagonal spline is connected with described spline.
Further, described hexagonal spline sidewall is provided with locating dowel pin, described locating dowel pin is slidably installed in described motor shaft sleeve sidewall circular hole, is of coupled connections for described motor and described drive wheel long shaft transmission and removing when loading belt conveyor between described motor and described drive wheel.
Further, described guide rail and position adjustment structure comprise guide rail structure and position adjustment structure, described guide rail structure is connected with described position adjusting mechanism, and described position adjusting mechanism is for adjusting guide rail structure and diamond cutter sink area and guide rail front end roller bearing angle of entrance degree.
Further, described position adjustment structure comprises X-direction adjust structure, Y-direction adjust structure and angle-regulation structure; Described X-direction adjust structure and described Y-direction adjust structure adopt dovetail furrow and screw structure, and described angle-regulation structure adopts hinge structure; The dovetail furrow slide block of described X-direction adjust structure is fixedly connected in described supporting construction, dovetail furrow slide rail one end of described X-direction adjust structure is welded on dovetail furrow slide rail one end of described Y-direction adjust structure, the dovetail furrow slide block of described Y-direction adjust structure connects described angle-regulation structure one leaf of hinge, and described guide rail structure is fixedly connected with another leaf of hinge of described angle-regulation structure.
Further, described guide rail structure comprises the first guide rail baffle, the second guide rail baffle, the 3rd guide rail baffle, the first pillar stiffener, the second pillar stiffener, described trough of belt pinch roller, two described pinch rollers and the guide rail front end roller bearing for leading for belt conveyor; Described second guide rail baffle and the 3rd guide rail baffle are separately fixed on described angle-regulation structure one leaf of hinge; A described pinch roller is socketed in the second guide rail baffle and the 3rd guide rail baffle sidewall, and another pinch roller described is socketed in described first guide rail baffle and described 3rd guide rail plate washer sidewall; Wherein, pillar stiffener described in first is fixed in the middle of described first guide rail baffle and the 3rd guide rail baffle sidewall, for robust structure; Described trough of belt pinch roller, described pinch roller and described guide rail front end roller bearing are socketed between described first guide rail baffle and the 3rd guide rail baffle respectively; Pillar stiffener described in second is fixed in the middle of described second guide rail baffle and the 3rd guide rail baffle sidewall, for robust structure; Described second guide rail baffle and the first guide rail baffle are combined to form a crack, are conveniently loaded between described pinch roller and described guide rail front end roller bearing by belt conveyor described in crack.
Further, described tension structure comprises support, two slide bars, two linear bearings, pivot shaft, slide block, tension wheel and two bearings; Described pivot shaft one end is connected with described tension wheel by bearing, the described pivot shaft other end is connected with described slide block, described slide block is connected with described linear bearing external diameter and passes through screw-clamped, the internal diameter of described linear bearing connects described slide bar one end makes described slide block by described linear bearing and described slide bar generation relative motion, two described slide bars are socketed respectively the 4th spring, the described slide bar other end is connected with described support, and described tension wheel applies pressure by described 4th spring to the belt conveyor in tensioning race and makes belt conveyor tensioning.。
Ultra-thin section catcher physical construction provided by the invention is simple, simple and convenient user operation, and system is convenient to safeguard, and long-time stable can collect ultra-thin section.
Accompanying drawing explanation
The Facad structure schematic diagram of the ultra-thin section catcher that Fig. 1 provides for the embodiment of the present invention;
The inverse layer structure schematic diagram of the ultra-thin section catcher that Fig. 2 provides for the embodiment of the present invention;
The structural representation of the ribbon supply Bobbin structure that Fig. 3 provides for the embodiment of the present invention or take-up Bobbin structure;
The cross-sectional view of the belt wheel friction structure that Fig. 4 provides for the embodiment of the present invention or feed wheel friction structure;
The structural representation of the drive wheel mechanism that Fig. 5 provides for the embodiment of the present invention;
The structural representation of the guide rail that Fig. 6 provides for the embodiment of the present invention and position adjustment structure;
The tension structure schematic diagram that Fig. 7 provides for the embodiment of the present invention;
The schematic diagram that the belt conveyor that Fig. 8 provides for the embodiment of the present invention transmits.
Detailed description of the invention
Shown in Fig. 1-8, a kind of ultra-thin section catcher that the embodiment of the present invention provides, comprise base 1c, feed wheel motor 8, supporting construction 2, for adjusting the drive wheel mechanism 4 of pressure between drive wheel and belt conveyor, for providing the ribbon supply Bobbin structure 1b of the belt conveyor of sky, for collecting the take-up Bobbin structure 1a of belt conveyor, for fixing trough of belt pinch roller 33, the position of pinch roller 34 and guide rail front end roller bearing 25 three also adjusts the position of three and tank and the guide rail of angle of entrance degree and position adjustment structure 5, take-up pulley friction structure 2a, feed wheel friction structure 2b, the synchronous pulley 6 of drive wheel mechanism 4 and take-up pulley friction structure 2a synchronous axial system is made by Timing Belt engaged transmission, for making the belt conveyor tensioning between ribbon supply drum to guide rail front end roller bearing, make the tension structure 7 of belt conveyor stable drive and the first track adjusting wheel 56 for leading to belt conveyor, drive wheel mechanism 4, ribbon supply Bobbin structure 1b, take-up Bobbin structure 1a, tension structure 7, first track adjusting wheel 56 and guide rail and position adjustment structure 5 are separately fixed in supporting construction 2, supporting construction 2, feed wheel motor 8 are separately fixed on base 1c, wherein, feed wheel friction structure 2b drives described ribbon supply Bobbin structure 1b to rotate by friction disc, and when belt conveyor is subject to certain tensioning, described feed wheel friction structure 2b and ribbon supply Bobbin structure 1b skids, take-up pulley friction structure 2a drives take-up Bobbin structure to rotate by friction disc, and when belt conveyor is subject to certain tensioning, take-up pulley friction structure 2a and take-up Bobbin structure skid, feed wheel motor 8 is connected by coupler with feed wheel friction structure 2b, feed wheel friction structure 2b is used for when feed wheel motor 8 is static providing resistance for feed wheel drum, when making drive wheel mechanism 4 drag belt conveyor, ribbon supply Bobbin structure 1b can not discharge belt conveyor because of effect of inertia and cause tension force to reduce, be placed on take-up Bobbin structure 1a position by packing greatly drum when feed wheel motor 8 moves, ceases to be busy dish is placed on ribbon supply Bobbin structure 1b position, can realize inner wrapping drum packing function.Belt conveyor, successively by ribbon supply Bobbin structure 1b, tension structure 7, first track adjusting wheel 56, guide rail and position adjustment structure 5, drive wheel mechanism 4, finally arrives take-up Bobbin structure 1a, thus realizes the collection being loaded with ultra-thin section belt conveyor.
See Fig. 3, ribbon supply Bobbin structure 1b and take-up Bobbin structure 1a comprises drum 9, pressure zone clamp 10, spring buckle 13 and the first spring 11 respectively.Drum 9 main body side sidewall is provided with the perforate of being convenient to install belt conveyor and pressure zone clamp 10.Drum 9 main body is also provided with pipe 12 near the homonymy of perforate.The inwall side of pipe 12 is provided with step.Step is provided with the first locating dowel pin (not shown).First spring 11 one end is socketed on the first locating dowel pin and the first spring 11 is located.Pipe 12 inwall opposite side is tangent with drum 9 centre hole, and its circular side wall is provided with a through hole.Spring buckle 13 is slidably installed in through hole.Spring buckle 13 is a rectangle structure, and middle elongated hole side is circular, is provided with a locating dowel pin outside round nose elongated hole.Spring buckle 13 sidewall is provided with the sidewall of locating dowel pin for preventing spring buckle 13 from departing from pipe 12, the locating dowel pin socket spring other end outside round nose elongated hole.One end of spring buckle 13 is provided with the second locating dowel pin, second locating dowel pin noose first spring 11 other end.During dismounting drum, user can press the circular tube structure of spring buckle 13 and drum, and pipe 12 and spring buckle 13 against the force of the spring are subjected to displacement, and the circular side of spring buckle 13 departs from take-up wheel shaft or ribbon supply wheel shaft.When drum is installed, user can press the circular tube structure of spring buckle and drum, the circular side of spring buckle is made to press close to take-up wheel shaft or ribbon supply wheel shaft, when user is not according to pressing spring button 13, first spring 11 contacts making spring buckle 13 extrude with the ribbon supply wheel shaft in feed wheel friction structure, realize ribbon supply wheel shaft and for transmission between drum, or the first spring 11 contacts making spring buckle 13 extrude with the take-up wheel shaft in take-up pulley friction structure, realizes transmission between take-up wheel shaft and take-up reel.
See Fig. 4, take-up pulley friction structure 2a or feed wheel friction structure 2b comprises belt wheel flange 41 respectively (namely when for being take-up pulley flange during take-up pulley friction structure 2a, when for being feed wheel flange during feed wheel friction structure 2b), two bearings 42, Timing Belt wheel shaft 44, synchronous pulley axle sleeve 45, second spring 46, friction disc 47, belt shaft 43 (when for being take-up wheel shaft during take-up pulley friction structure 2a, when for be ribbon supply wheel shaft during feed wheel friction structure 2b); Belt wheel flange 41 two ends connect a bearing 42 respectively; Bearing 42 is for loading Timing Belt wheel shaft 44 and belt shaft 43; Timing Belt wheel shaft 44 is for hollow structure and axle inner opposite end is provided with step, and Timing Belt wheel shaft 44 runs through bearing 42 and connects friction disc 47; Axle one end of friction disc 47 is provided with step, and friction disc 47 can be slid axially relative to Timing Belt wheel shaft 44 within the specific limits while rotating together with Timing Belt wheel shaft 44; Synchronous pulley axle sleeve 45 to be socketed on Timing Belt wheel shaft 44 and to pass through screw locking; Second spring 46 one end is socketed in synchronous pulley axle sleeve 45, and the other end is socketed on friction disc 47, thus provides pressure for friction disc 47 and belt shaft 43; Belt shaft 43 runs through bearing 42 and connects friction disc 47, and the circular shaft shoulder of its one end is used for and friction disc 47 frictional transmission.Wherein, the Timing Belt wheel shaft 44 of take-up pulley friction structure 2a connects synchronous pulley 6 (see Fig. 1, the synchronous pulley that namely diameter is larger).
See Fig. 5, drive wheel mechanism 4 comprises angular adjustment frame 14, drive wheel baffle plate 21, electric machine support 17, four bearings, drive wheel major axis 15, drive wheel minor axis 23, two drive wheels 22, four pillar stiffeners 16, motor 20, motor shaft sleeve the 24, three spring 19 and hexagonal spline 18; Angular adjustment frame 14 one end is circular hole, and the belt wheel flange in circular hole and take-up pulley friction structure 2a is socketed; Angular adjustment frame 14 other end is circular groove, and circular groove is connected with drive wheel baffle plate 21, for adjusting angle between drive wheel 22 on drive wheel baffle plate 21 and angular adjustment frame 14; Drive wheel baffle plate 21 one side is by screw connection angle adjustment rack 14, and another side is equipped with two bearings, for connecting drive wheel major axis 15 and drive wheel minor axis 23 one end; Two bearings are equipped with in electric machine support 17 side, for connecting drive wheel major axis 15 and drive wheel minor axis 23 other end; Drive wheel major axis 15 one end runs through electric machine support 17 successively, drive wheel 22, drive wheel baffle plate 21, angular adjustment frame 14 connect synchronous pulley 6 (see Fig. 1, the synchronous pulley that namely diameter is less), and drive wheel major axis 15 other end is spline; Drive wheel minor axis 23 runs through successively and connects electric machine support 17, drive wheel and drive wheel baffle plate 21; Two drive wheels 22 are socketed on drive wheel major axis 15 and drive wheel minor axis 23 respectively; Drive wheel baffle plate 21 runs through by screw one end that four pillar stiffeners 16 connect electric machine support 17; Motor 20 connects electric machine support 17 other end.Motor shaft is through electric machine support 17 other end center hole.Motor shaft sleeve 24 is socketed on motor shaft and outside is provided with tapped bore, and motor shaft sleeve 24 and motor shaft realize position by jackscrew and lock; Motor shaft sleeve 24 other end socket hexagonal spline 18, motor shaft sleeve 24 inside is provided with the 3rd spring 19; 3rd spring 19 applies pressure to hexagonal spline 18, and hexagonal spline 18 is connected with spline.Hexagonal spline 18 sidewall is provided with locating dowel pin, and locating dowel pin is slidably installed in motor shaft sleeve 24 sidewall circular hole, is of coupled connections between motor and drive wheel for motor and drive wheel major axis 15 transmission and removing when loading belt conveyor.Driving wheel structure 4 is socketed in take-up pulley flange side in take-up pulley friction structure, to be fixed on take-up pulley friction structure by take-up pulley flange screw thread and nut and to form certain angle with take-up pulley friction structure, for adjusting the angle of drive wheel and guide rail structure and take-up Bobbin structure, pressure between adjustment drive wheel and belt conveyor.Drive wheel mechanism is socketed in feed wheel flange side in feed wheel friction structure, to be fixed on feed wheel friction structure by feed wheel flange screw thread and nut and to form certain angle with feed wheel friction structure, for adjusting the angle of drive wheel and guide rail structure and ribbon supply Bobbin structure 1b, pressure between adjustment drive wheel and belt conveyor.
See Fig. 6, guide rail and position adjustment structure 5 comprise guide rail structure 28 and position adjustment structure 38, and guide rail structure is connected with position adjusting mechanism 38 with 28, and position adjusting mechanism is for adjusting guide rail structure and diamond cutter sink area and guide rail front end roller bearing angle of entrance degree.Position adjustment structure 38 comprises X-direction adjust structure 39, Y-direction adjust structure 36 and angle-regulation structure 37; X-direction adjust structure 39 and Y-direction adjust structure 36 adopt dovetail furrow and screw structure, and angle-regulation structure 37 adopts hinge structure; The dovetail furrow slide block 40 of X-direction adjust structure 39 is fixedly connected with on the support structure 2, dovetail furrow slide rail 30 one end of X-direction adjust structure 39 is welded on dovetail furrow slide rail 42 one end of Y-direction adjust structure 36, dovetail furrow slide block 41 connection angle adjust structure 37 1 leaf of hinge 35 of Y-direction adjust structure 36.
Guide rail structure 28 is fixedly connected with another leaf of hinge 29 of angle-regulation structure 37.Guide rail structure comprises the first guide rail baffle 26, second guide rail baffle 27, the 3rd guide rail baffle 31, first pillar stiffener 32, second pillar stiffener 32 ', trough of belt pinch roller 33, two pinch rollers 34 and the guide rail front end roller bearing 25 for leading for belt conveyor.Second guide rail baffle 27 and the 3rd guide rail baffle 31 are separately fixed on angle-regulation structure 37 1 leaf of hinge.One pinch roller 34 is socketed in the second guide rail baffle 27 and the 3rd guide rail baffle 31 sidewall, and another pinch roller 34 is socketed in the first guide rail baffle 26 and the 3rd guide rail baffle 31 sidewall.First pillar stiffener 32 is screwed in the middle of the first guide rail baffle 26 and the 3rd guide rail baffle 31 sidewall, for robust structure; Trough of belt pinch roller 33, pinch roller 34 and guide rail front end roller bearing 25 are socketed between the first guide rail baffle 26 and the 3rd guide rail baffle 31 respectively; Second pillar stiffener 32 ' is fixed in the middle of the second guide rail baffle 27 and the 3rd guide rail baffle 31 sidewall, for robust structure; Second guide rail baffle 27 and the first guide rail baffle 26 are combined to form a crack, are conveniently loaded between pinch roller 34 and guide rail front end roller bearing 25 by crack belt conveyor, thus actv. avoids load the loaded down with trivial details of belt conveyor by threading mode in belt conveyor loop.
See Fig. 7, tension structure comprises support 64, two slide bars 63, two linear bearings 62, pivot shaft 59, slide block 61, tension wheel 57 and two bearings 60; Pivot shaft 59 one end is connected with tension wheel 57 by bearing 60, pivot shaft 59 other end is connected with slide block 61, slide block 61 is connected with linear bearing 62 external diameter and passes through screw-clamped, the internal diameter of linear bearing 62 connects pivot shaft 59 one end makes slide block 61, by linear bearing 62 and pivot shaft 59, relative motion occur, two pivot shafts 59 are socketed respectively the 4th spring (not shown), pivot shaft 59 other end is connected with support 64, and tension wheel 57 applies pressure by the 4th spring to the belt conveyor in tension wheel 57 groove and makes belt conveyor tensioning.
See Fig. 8, belt conveyor 51 is successively by ribbon supply drum 58, tension wheel 57, first track adjusting wheel 56, pinch roller 34, guide rail front end roller bearing 25, trough of belt pinch roller 33, drive wheel 22, final arrival take-up drum 49.Ribbon supply drum 58 is for providing empty belt conveyor, and tension wheel 57 is for making ribbon supply drum 58, to the belt conveyor tensioning between guide rail front end roller bearing 25, making stable drive.First track adjusting wheel 56 is for guiding.First track adjusting wheel 56 is by a pivot shaft, and two bearings and a track adjusting wheel form.Pivot shaft one end is connected with supporting construction, and the pivot shaft other end is socketed two bearings and track adjusting wheel respectively.Pinch roller 34, for making belt conveyor not rise and fall in the horizontal direction, not derailing, makes belt conveyor pulsation-free run.Guide rail front end roller bearing 25 and trough of belt pinch roller 33 combine and make belt conveyor and the water surface form less angle, are easy to collect ultra-thin section from tank 53.Race both sides and the pinch roller 34 of trough of belt pinch roller 33 contact belt conveyor both sides respectively and are used for preventing belt conveyor from rising and falling in the horizontal direction, derailing, thus load-transfer device pulsation-free is run, the middle race of trough of belt pinch roller 33 makes ultra-thin section pass through and avoids being subject to the extruding of race both sides.Drive wheel 22 drives conveyer belt as driving wheel by friction mode, and the race in the middle of drive wheel 22 makes ultra-thin section pass through and avoids being subject to the extruding of race both sides.Take-up drum is loaded with the belt conveyor of ultra-thin section for collecting.
Ultra-thin section catcher provided by the invention is owing to taking above technical scheme, and it has the following advantages:
1, adopt adjustment guide rail position but not the mode of adjustment complete machine position realizes guide rail and diamond cutter sink area regulates, thus make adjustment more flexible.Wherein two-dimensional movement structure adopts small-sized dovetail furrow and screw structure, realizes guide rail X-direction and Z-direction two-dimensional movement, and angular adjustment adopts hinge structure, realizes angular adjustment.
2, guide rail baffle side be provided with trough of belt be convenient to install belt conveyor, its right-angle structure makes the belt conveyor of injection not easily derail.
3, use one group of drive wheel mechanism to drive conveyer belt, need not consider by the driving stationary problem organizing drive wheel mechanism introducing more.
4, driving wheel motor is not when powering on, and cannot rotate, can adopt removable spline joint between drive wheel and motor because resistance is large, disconnects linking between motor with drive wheel when upper band by mobile spline, expediently rotating drive wheel during band.
5, the angular adjustment frame of drive wheel mechanism can change angle between guide rail and take-up drum, the friction force between adjustment drive wheel and belt conveyor.
6, take-up pulley friction structure or feed wheel friction structure adopt concealed friction structure to realize slipping effect, and user need not regulate friction force.
7, take-up drum and ribbon supply drum adopt spring buckle structure to facilitate user to dismantle drum.
8, adopt Timing Belt structure between take-up pulley and drive wheel, realize synchronous between take-up pulley with drive wheel and reduce take-up pulley drive motor quantity.
9, can combinationally use with LEICA chopping machine, there is extensive generalization.
It should be noted last that, above detailed description of the invention is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to example to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (9)
1. a ultra-thin section catcher, it is characterized in that, comprise base, feed wheel motor, supporting construction, for adjusting the drive wheel mechanism of pressure between drive wheel and belt conveyor, ribbon supply Bobbin structure, take-up Bobbin structure, for fixing trough of belt pinch roller, the position of pinch roller and guide rail front end roller bearing three also adjusts the position of three and tank and the guide rail of angle of entrance degree and position adjustment structure, take-up pulley friction structure, feed wheel friction structure, the Timing Belt structure of described drive wheel mechanism and described take-up pulley friction structure synchronous axial system is made by Timing Belt engaged transmission, for making the belt conveyor tensioning between ribbon supply drum to guide rail front end roller bearing, make the tension structure of belt conveyor stable drive and the first track adjusting wheel for leading to driving band, described drive wheel mechanism, ribbon supply Bobbin structure, take-up Bobbin structure, tension structure, described first track adjusting wheel, described guide rail and position adjustment structure are separately fixed in described supporting construction, described supporting construction, feed wheel motor are separately fixed on described base, described feed wheel friction structure drives described ribbon supply Bobbin structure to rotate by friction disc, and when belt conveyor is subject to certain tensioning, described feed wheel friction structure and ribbon supply Bobbin structure skid, described take-up pulley friction structure drives described take-up Bobbin structure to rotate by friction disc, and when belt conveyor is subject to certain tensioning, described take-up pulley friction structure and take-up Bobbin structure skid, described feed wheel motor is connected by coupler with feed wheel friction structure, described feed wheel friction structure is used for when described feed wheel motor is static providing resistance for feed wheel drum, when making described drive wheel mechanism drag belt conveyor, described ribbon supply Bobbin structure can not discharge belt conveyor because of effect of inertia and cause tension force to reduce, be placed on described take-up Bobbin structure position by packing greatly drum during described feed wheel motor movement, ceases to be busy dish is placed on described ribbon supply Bobbin structure position, can realize inner wrapping drum packing function, belt conveyor, successively by described ribbon supply Bobbin structure, described tension structure, described first track adjusting wheel, described guide rail and position adjustment structure, described drive wheel mechanism, finally arrives described take-up drum, thus realizes the collection being loaded with ultra-thin section belt conveyor.
2. ultra-thin section catcher according to claim 1, is characterized in that, described ribbon supply Bobbin structure and take-up Bobbin structure comprise drum, pressure zone clamp, spring buckle and the first spring respectively; Described wire coil main body side sidewall is provided with the perforate of being convenient to install described belt conveyor and pressure zone clamp; Described wire coil main body is also provided with pipe near the homonymy of described perforate; The inwall side of described pipe is provided with step, and described step is provided with the first locating dowel pin, and described first spring one end is socketed on described first locating dowel pin and makes described first spring location; Described round tube inner wall opposite side and drum centre hole tangent, its circular side wall is provided with a through hole; Described spring buckle is slidably installed in described through hole, and described spring buckle sidewall is provided with the sidewall of locating dowel pin for preventing described spring buckle from departing from described pipe; One end of described spring buckle is provided with the second locating dowel pin, the first spring other end described in described second locating dowel pin noose.
3. ultra-thin section catcher according to claim 2, it is characterized in that, described take-up pulley friction structure and feed wheel friction structure comprise belt wheel flange, two bearings, Timing Belt wheel shaft, synchronous pulley axle sleeve, the second spring, friction disc, belt shafts respectively; Described belt wheel flange two ends connect a described bearing respectively; Described bearing is for loading described Timing Belt wheel shaft and described belt shaft; Described Timing Belt wheel shaft is hollow structure and axle inner opposite end is provided with step, and described Timing Belt wheel shaft runs through described bearing and connects described friction disc; Axle one end of described friction disc is provided with step, and described friction disc can be slid axially relative to described Timing Belt wheel shaft within the specific limits while rotating together with Timing Belt wheel shaft; Described synchronous pulley axle sleeve to be socketed on described Timing Belt wheel shaft and to lock; Described second spring one end is socketed in described synchronous pulley axle sleeve, and the other end is socketed on described friction disc, thus provides pressure for described friction disc and described belt shaft; Described belt shaft runs through described bearing and connects described friction disc, and the circular shaft shoulder of its one end is used for and described friction disc frictional transmission.
4. ultra-thin section catcher according to claim 3, it is characterized in that, described drive wheel mechanism comprises angular adjustment frame, drive wheel baffle plate, electric machine support, four bearings, drive wheel major axis, drive wheel minor axis, two drive wheels, four pillar stiffeners, motor, motor shaft sleeves, the 3rd spring and hexagonal spline; Described angular adjustment frame one end is circular hole, and the described belt wheel flange in described circular hole and described take-up pulley friction structure is socketed; The described angular adjustment frame other end is circular groove, and described circular groove is connected with described drive wheel baffle plate, for adjusting angle between drive wheel on described drive wheel baffle plate and described angular adjustment frame; Described drive wheel baffle plate one side connects described angular adjustment frame, and another side is equipped with two bearings, for connecting described drive wheel major axis and described drive wheel minor axis one end; Two bearings are equipped with in described electric machine support side, for connecting described drive wheel major axis and the described drive wheel minor axis other end; Described drive wheel major axis one end runs through described electric machine support, described drive wheel, described drive wheel baffle plate, described angular adjustment frame connection synchronous pulley successively, and the described drive wheel major axis other end is spline; Described drive wheel minor axis runs through successively and connects described electric machine support, described drive wheel and described drive wheel baffle plate; Two described drive wheels are socketed on described drive wheel major axis and described drive wheel minor axis respectively; Described drive wheel baffle plate runs through by screw one end that four described pillar stiffeners connect described electric machine support; Described motor connects the described electric machine support other end, and described motor shaft is through described electric machine support other end center hole, and described motor shaft sleeve is socketed on motor shaft and outside is provided with tapped bore, and described motor shaft sleeve and motor shaft realize position by jackscrew and lock; The described motor shaft sleeve other end is socketed described hexagonal spline, and described motor shaft sleeve inside is provided with described 3rd spring; Described 3rd spring applies pressure to described hexagonal spline, and described hexagonal spline is connected with described spline.
5. ultra-thin section catcher according to claim 4, it is characterized in that, described hexagonal spline sidewall is provided with locating dowel pin, described locating dowel pin is slidably installed in described motor shaft sleeve sidewall circular hole, is of coupled connections for described motor and described drive wheel long shaft transmission and removing when loading belt conveyor between described motor and described drive wheel.
6. ultra-thin section catcher according to claim 4, it is characterized in that, described guide rail and position adjustment structure comprise guide rail structure and position adjustment structure, described guide rail structure is connected with described position adjusting mechanism, and described position adjusting mechanism is for adjusting guide rail structure and diamond cutter sink area and guide rail front end roller bearing angle of entrance degree.
7. ultra-thin section catcher according to claim 6, is characterized in that, described position adjustment structure comprises X-direction adjust structure, Y-direction adjust structure and angle-regulation structure; Described X-direction adjust structure and described Y-direction adjust structure adopt dovetail furrow and screw structure, and described angle-regulation structure adopts hinge structure; The dovetail furrow slide block of described X-direction adjust structure is fixedly connected in described supporting construction, dovetail furrow slide rail one end of described X-direction adjust structure is welded on dovetail furrow slide rail one end of described Y-direction adjust structure, the dovetail furrow slide block of described Y-direction adjust structure connects described angle-regulation structure one leaf of hinge, and described guide rail structure is fixedly connected with another leaf of hinge of described angle-regulation structure.
8. ultra-thin section catcher according to claim 7, it is characterized in that, described guide rail structure comprises the first guide rail baffle, the second guide rail baffle, the 3rd guide rail baffle, the first pillar stiffener, the second pillar stiffener, described trough of belt pinch roller, two described pinch rollers and the guide rail front end roller bearing for leading for belt conveyor; Described second guide rail baffle and the 3rd guide rail baffle are separately fixed on described angle-regulation structure one leaf of hinge; A described pinch roller is socketed in the second guide rail baffle and the 3rd guide rail baffle sidewall, and another pinch roller described is socketed in described first guide rail baffle and described 3rd guide rail plate washer sidewall; Wherein, pillar stiffener described in first is fixed in the middle of described first guide rail baffle and the 3rd guide rail baffle sidewall, for robust structure; Described trough of belt pinch roller, described pinch roller and described guide rail front end roller bearing are socketed between described first guide rail baffle and the 3rd guide rail baffle respectively; Pillar stiffener described in second is fixed in the middle of described second guide rail baffle and the 3rd guide rail baffle sidewall, for robust structure; Described second guide rail baffle and the first guide rail baffle are combined to form a crack, are conveniently loaded between described pinch roller and described guide rail front end roller bearing by belt conveyor described in crack.
9. the ultra-thin section catcher according to any one of claim 1-8, is characterized in that, described tension structure comprises support, two slide bars, two linear bearings, pivot shaft, slide block, tension wheel and two bearings; Described pivot shaft one end is connected with described tension wheel by bearing, the described pivot shaft other end is connected with described slide block, described slide block is connected with described linear bearing external diameter and passes through screw-clamped, the internal diameter of described linear bearing connects described slide bar one end makes described slide block by described linear bearing and described slide bar generation relative motion, two described slide bars are socketed respectively the 4th spring, the described slide bar other end is connected with described support, and described tension wheel applies pressure by described 4th spring to the belt conveyor in tensioning race and makes belt conveyor tensioning.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510009129.3A CN104609241B (en) | 2015-01-08 | 2015-01-08 | Ultra-thin section collector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510009129.3A CN104609241B (en) | 2015-01-08 | 2015-01-08 | Ultra-thin section collector |
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| CN104609241A true CN104609241A (en) | 2015-05-13 |
| CN104609241B CN104609241B (en) | 2017-03-15 |
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| CN201510009129.3A Active CN104609241B (en) | 2015-01-08 | 2015-01-08 | Ultra-thin section collector |
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Cited By (1)
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104609241B (en) | 2017-03-15 |
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