CN104608421A - Production method of edge-pressed corrugated paper box - Google Patents
Production method of edge-pressed corrugated paper box Download PDFInfo
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- CN104608421A CN104608421A CN201510038802.6A CN201510038802A CN104608421A CN 104608421 A CN104608421 A CN 104608421A CN 201510038802 A CN201510038802 A CN 201510038802A CN 104608421 A CN104608421 A CN 104608421A
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Abstract
The invention provides a production method of an edge-pressed corrugated paper box. The production method comprises the steps that S1, raw materials are prepared; S2, CTP is carried out, and a CTP printing plate is output; S3, surface layer paper is printed; S4, the surface layer paper and corrugated bottom paper are oppositely pasted to obtain a corrugated paper box plate; S5, die-cutting forming is performed; S6, box pasting is performed to obtain the edge-pressed corrugated paper box. According to the production method, a creasing adhesive on one side of a die cutter on a die-cutting plate is replaced with a non-elastic creasing bar with moderate strength and hardness, the upper surface of the non-elastic creasing bar is an arc surface with a certain radian, the die-cutting plate completes edge pressing of the corrugated paper box plate when die-cutting the corrugated paper box plate, in this way, the surface layer paper and the corrugated bottom paper of the corrugated paper box plate completely adhere to each other at the die-cutting edges, gaps generated after opposite pasting are eliminated, moisture in the air is effectively prevented from entering the paper box, the anti-mildew performance of the paper box is improved, good stiffness of the paper box is kept, and the paper box is more attractive in appearance.
Description
Technical field
The present invention relates to corrugated paper box production technical field, particularly a kind of production method of flanging corrugated paper box.
Background technology
Corrugated paper is the plate object be bonded by sheet lining and the corrugated paper of waveform being processed by corrugated roller and formed, there is the advantages such as cost is low, quality light, processing is easy, intensity is large, printing adaptability sample is excellent, storage convenient in carrying, in the Packaging box body of existing industrial products, the entire compression intensity of box body should be ensured, weight reduction again, reduce manufacturing cost, be convenient to transport, to this, people have selected the packing carton that corrugated board is made.Existing corrugated paper box, mostly adopts surface layer paper and corrugation base stock after automatic laminating machine automatic pasting, carry out the expansion shape being die-cut to carton, then amounts to into carton body.
The die cutting plate (as shown in Figure 1) used in the corrugated paper box production method of prior art; beer cutter both sides are provided with impression glue; effect is fixing beer cutter spacing and has certain protective effect to it; in die cutting process; due to the existence of impression glue; can prevent the corrugated paper box plate surface on Tangented position both sides from tilting when beer cutter crush-cutting corrugated paper box plate, after maintenance cross cutting, corrugated paper box plate surface is smooth.But, because impression glue itself has elasticity, hardness is not enough, so when die cutting plate and corrugated paper box plate surface crush-cutting, the pressure that the contact surface of impression glue and corrugated paper box plate produces is also little, is not enough to the space between the surface layer paper of corrugated paper box plate and corrugation base stock to eliminate (as shown in Figure 2).Therefore, there is a lot of shortcoming and defect in the corrugated paper box production method of prior art: (1) cannot eliminate the space existed between the surface layer paper after mounting and corrugation base stock, moisture in air easily enters in corrugated paper box by space, add the water content of corrugated paper box inside, reduce the deflection of corrugated paper box, the easy deliquescing of corrugated paper box, does not meet quality requirement, affects the normal use of product; (2) simultaneously, the increase of water content causes corrugated paper box self easily to go mouldy, and shortens the service life of corrugated paper box; (3) because the surface layer paper of corrugated paper box plate and corrugation base stock are bonded together by glue, may because of External Force Acting, surface layer paper can be separated at cross cutting place with corrugation base stock, not only have impact on the attractive in appearance of corrugated paper box, simultaneously, also can have influence on the characteristic of corrugated paper box, there is quality instability problem.
Summary of the invention
Mirror, with this, the object of the invention is to the production method proposing a kind of flanging corrugated paper box, improves the deflection of corrugated paper box, anti-mildew characteristic, quality and quality stability, makes the profile of corrugated paper box more attractive in appearance simultaneously.
Technical scheme of the present invention is achieved in that
A production method for flanging corrugated paper box, comprises the following steps:
S1: raw material prepares, and described raw material comprises surface layer paper and corrugation base stock;
S2: carry out CTP plate-making, exports CTP forme;
S3: printing face layer paper;
S4: surface layer paper and corrugation base stock are carried out, to mounting, obtaining corrugated paper box plate;
S5: shape by die-cutting;
S6: paste box, obtain flanging corrugated paper box;
In described step S5 shape by die-cutting process, comprise and use automatic die cutter corrugated paper box template die to be cut the flanging corrugated paper box plate forming carton expansion shape, wherein said automatic die cutter includes die cutting plate, described die cutting plate comprises base plate, beer cutter, is positioned at the impression glue of beer cutter side and is positioned at the nonelastic impression bar of beer cutter opposite side, the upper surface of described nonelastic impression bar is cambered surface, and described nonelastic impression bar near the height of a parallel sides of beer cutter higher than its height away from another parallel sides of beer cutter.
Further, described nonelastic impression bar is batten.
Further, described step S3 printing face layer paper process comprises: first, ink is poured into the ink fountain of printing machine, and ink is transferred on described CTP forme by the distributor rollers of printing machine, then transferred on the blanket of printing machine by described CTP forme, then transfer on described surface layer paper by blanket; In last ink fountain of printing machine, add UV gloss oil, then by the drying device on printing machine, the ink on described surface layer paper is carried out drying process.
Further, surface layer paper and corrugation base stock carry out comprising the process of mounting by described step S4: undertaken mounting by surface layer paper and corrugation base stock on automatic laminating machine, to using weight to carry out weight in the process of mounting, after mounting, obtain corrugated paper box plate.
Further, described step S6 subsides box process comprises: adopt automatic box paster that the flanging corrugated paper box plate after shape by die-cutting is pasted box automatically.
Further, surface layer paper and corrugation base stock carry out between mounting by described step S3 printing face layer paper and step S4, also comprising step S ' hits concavo-convex, described step S ' hits concavo-convex process and comprises: first make a set of embossing plate, then utilizes automatic die cutter that the surface layer paper printed is gone out to have three-dimensional figure in the local figure region roll compacting that needs are protruding.
Further, during described step S1 raw material prepares, described surface layer paper is the silver grey coated duplex board with white back of 325gPET light, and described corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 110g.
Further, during described step S1 raw material prepares, described surface layer paper is 300g sea otter coated duplex board with grey back, and described corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 127g.
Further, described step S3 printing face layer paper process comprises: first use printing machine to print on surface layer paper, and then use laminating machine to be covered with matt film on surface layer paper surface, then carry out a serigraphy.
A kind of flanging corrugated paper box, adopts the production method of the flanging corrugated paper box described in above-mentioned any one to obtain.
Compared with prior art, the invention has the beneficial effects as follows:
The production method of flanging corrugated paper box provided by the invention, by improving die cutting plate, the impression glue of beer cutter side on die cutting plate is changed into intensity and the moderate nonelastic impression bar of hardness, the upper surface of nonelastic impression bar is the cambered surface presenting certain radian, the blank pressing technology of corrugated paper box plate is completed while cross cutting corrugated paper box plate, the surface layer paper of corrugated paper box plate and corrugation base stock are reached at cross cutting edge bond completely, eliminate the space to producing after mounting, the moisture in air is effectively prevented to enter corrugated paper box inside, improve the anti-mildew characteristic of corrugated paper box self, keep the good deflection of corrugated paper box simultaneously, make the profile of corrugated paper box more attractive in appearance, meet the object of customer requirement.
Accompanying drawing explanation
Fig. 1 is the die cutting board structure schematic diagram that prior art uses;
Fig. 2 is the corrugated paper box panel edges structural representation adopting prior art to obtain;
Fig. 3 is the die cutting board structure schematic diagram that the present invention uses;
Fig. 4 is the perspective view of nonelastic impression bar on die cutting plate of the present invention;
Fig. 5 is the corrugated paper box panel edges structural representation adopting the inventive method to obtain.
In figure, 1 be base plate, 2 be impression glue, 3 be beer cutter, 4 be nonelastic impression bar, 5 be surface layer paper, 6 for corrugation base stock.
Detailed description of the invention
In order to better understand the technology of the present invention content, provide a specific embodiment below, following embodiment only for illustration of the present invention, but can not limit protection scope of the present invention.
A production method for flanging corrugated paper box, comprises the following steps:
S1: raw material prepares, and described raw material comprises surface layer paper and corrugation base stock, and surface layer paper is the silver grey coated duplex board with white back of 325gPET light, corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 110g.
S2: CTP (the Computer to Plate) plate-making before printing, exports CTP forme.
S3: printing face layer paper.
In this step, use Heidelberg, Germany CD102-7+L global function lithographic offset press printing face layer paper, first eastern Hua Hucai tetra-color ink (UV ink) is poured into ink fountain, east Hua Hucai tetra-color ink (UV ink) is transferred on CTP forme by distributor rollers, then transfer to blanket by CTP forme, then transfer on surface layer paper by blanket; In the end add UV gloss oil in an ink fountain, then by the drying device on printing machine, the ink on surface layer paper is carried out drying process.This step makes surface layer paper printed matter to exist simultaneously the high-brightness light effect of minute surface and the non-high-brightness light effect of dumb light, and brightness is formed stronger contrast.
S4: surface layer paper and base stock are carried out mounting.
In this step, the surface layer paper printed and corrugation base stock carry out, to mounting, obtaining corrugated paper box plate by automatic laminating machine.In order to increase bonding fastness, sand hill or other weights can be used to carry out weight.
S5: shape by die-cutting.
Automatic die cutter is used corrugated paper box template die to be cut the flanging corrugated paper box plate forming carton expansion shape.Described automatic die cutter comprises die cutting plate, described die cutting plate comprises base plate 1, beer cutter 3, is positioned at the impression glue 2 of beer cutter 3 side and is positioned at the nonelastic impression bar 4 of beer cutter 3 opposite side, the upper surface of described nonelastic impression bar 4 is cambered surface, and described nonelastic impression bar 4 near the height of a parallel sides of beer cutter 3 higher than the height of another parallel sides away from beer cutter 3.Described die cutting plate completes the blank pressing technology of corrugated paper box plate while cross cutting corrugated paper box plate.In the present embodiment, described nonelastic impression bar 4 is batten.
As shown in Figures 3 to 5, the nonelastic impression bar 4 that the present invention uses is not identical with conventional indentation glue 2, impression glue 2 itself has elasticity, the insufficient pressure that the contact surface formed with corrugated paper box plate produces is with corrugated paper box plate generation deformation, and nonelastic impression bar 4 itself is nonelastic, according to the surface texture as impression glue 2, the contact surface that impression bar and corrugated paper box plate surface are formed can produce identical pressure, pressure identical on contact surface can make flanging line seem stiff, flanging and non-flanging are not excessively, affect product attractive in appearance, simultaneously, corrugated paper box plate also may be made to burst apart in flanging and non-flanging place, so when using nonelastic impression bar 4, also impression glue 2 can be different to the requirement on its surface, require that the upper surface of nonelastic impression bar 4 presents certain radian.And nonelastic impression bar 4 of the present invention near the height of a parallel sides of beer cutter 3 higher than the height of another parallel sides away from beer cutter 3, described nonelastic impression bar 4 can reduce from the inside to the outside gradually with the pressure on the surperficial contact surface formed of corrugated paper box plate, can be formed very naturally excessively after cross cutting on the surface of corrugated paper box plate, corrugated paper box plate will be produced in flanging and non-flanging place because of the problem of pressure to burst apart, ensure that the quality problems on corrugated paper box plate surface, smooth excessive surface also makes the outward appearance of corrugated paper box more attractive in appearance.
Because described nonelastic impression bar 4 does not possess elasticity, so in die cutting process, described nonelastic impression bar 4 and the contact surface of corrugated paper box plate can produce certain pressure, by the pressure that contact surface produces, the space between surface layer paper 5 and corrugation base stock 6 is eliminated, make it to bond completely at cross cutting edge, obtain flanging corrugated paper box plate after cross cutting, effectively prevent the moisture in air from entering corrugated paper box inside, keep the operating characteristic that corrugated paper box is good.
S6: paste box.
Adopt automatic box paster that flanging corrugated paper box plate is pasted box automatically, obtain product, i.e. flanging corrugated paper box.
In other embodiments, when product needed has three dimensions effect figure time, surface layer paper and base stock can be carried out hit concavo-convex to increasing step S ' between mounting in step S3 printing face layer paper and step S4, described step S ' hits in concavo-convex process, first a set of embossing plate of graphic making (positive version and cloudy version) of design is required according to consumer product, then utilize automatic die cutter that the surface layer paper printed is gone out to have three-dimensional figure in the local figure region roll compacting that needs are protruding, strengthen the third dimension of printing figure message, make that surface layer paper total has abundant stereovision.
Embodiment two
The difference of the present embodiment and embodiment one is:
During described step S1 raw material prepares, described surface layer paper is 300g sea otter coated duplex board with grey back, and described corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 127g.
In described step S3 printing face layer paper process, first use Heidelberg, Germany CD102 to split 5 look lithographic offset press to print on surface layer paper, and then use laminating machine to be covered with the two-sided BOPP matt film in 19u Yongning on surface layer paper surface, make surface layer paper surface presentation matte effect, carry out a serigraphy again, the word that local UV gloss oil can make surface layer paper surface give prominence to or pattern present high-brightness light effect more, and brightness is formed stronger contrast.
All the other processing steps of the present embodiment are all identical with embodiment one.
The technical indicator that the flanging corrugated paper box that the present invention obtains reaches is as follows:
1, cross cutting the smooth of the edge is smooth, without seam broken, without collapsing rotten and ant mouth, does not have paper hair, collodion silk, paper powder to be attached on box; Cross cutting edge reaches and bonds completely, and tight exists, close structure.
(1), beer position is accurate, and without beer, askew and color bits position between two parties (being as the criterion with the edge of carton).
(2), paste the indentation line that mouth position and another side paste mouth and balance tolerance≤0.3mm.
(3), cross cutting alignment tolerance permitted range is :≤0.5mm.
2, ZDNP-6 type electronic type cardboard bursting strength instrument is used to carry out the test of bursting strength.
Test result: the resistance to broken value of the flanging corrugated paper box using production method of the present invention to obtain: 1200Kpa;
The resistance to broken value of common corrugated paper box of prior art: 900Kpa).
3, compression test machine is used to carry out compression test.
Under the condition of identical speed V=50mm/min,
Test result: the resistance to compression value of the flanging corrugated paper box using production method of the present invention to obtain: 1700N;
The resistance to compression value of the common corrugated paper box of prior art: 1300N.
4, memmert baking oven and electronic balance is utilized to carry out the moisture content test of carton.
Test result: the water content of the flanging corrugated paper box using production method of the present invention to obtain is less than 5%;
The water content of the common corrugated paper box of prior art is more than 8%.
The flanging corrugated paper box that production method of the present invention obtains, cross cutting the smooth of the edge is smooth, and without seam broken, without collapsing rotten and ant mouth, do not have paper hair, collodion silk, paper powder to be attached on box, cross cutting edge reaches and bonds completely, and tight exists, close structure; The resistance to broken value of the flanging corrugated paper box that production method of the present invention obtains and resistance to compression value are significantly increased; And the water content of the flanging corrugated paper box of production method acquisition of the present invention significantly reduces.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a production method for flanging corrugated paper box, comprises the following steps:
S1: raw material prepares, and described raw material comprises surface layer paper and corrugation base stock;
S2: carry out CTP plate-making, exports CTP forme;
S3: printing face layer paper;
S4: surface layer paper and corrugation base stock are carried out, to mounting, obtaining corrugated paper box plate;
S5: shape by die-cutting;
S6: paste box, obtain flanging corrugated paper box;
It is characterized in that, in described step S5 shape by die-cutting process, comprise and use automatic die cutter corrugated paper box template die to be cut the flanging corrugated paper box plate forming carton expansion shape, wherein said automatic die cutter includes die cutting plate, described die cutting plate comprises base plate, beer cutter, is positioned at the impression glue of beer cutter side and is positioned at the nonelastic impression bar of beer cutter opposite side, the upper surface of described nonelastic impression bar is cambered surface, and described nonelastic impression bar near the height of a parallel sides of beer cutter higher than its height away from another parallel sides of beer cutter.
2. the production method of flanging corrugated paper box as claimed in claim 1, it is characterized in that, described nonelastic impression bar is batten.
3. the production method of flanging corrugated paper box as claimed in claim 1, it is characterized in that, described step S3 printing face layer paper process comprises: first, ink is poured into the ink fountain of printing machine, ink is transferred on described CTP forme by the distributor rollers of printing machine, then transferred on the blanket of printing machine by described CTP forme, then transfer on described surface layer paper by blanket; In last ink fountain of printing machine, add UV gloss oil, then by the drying device on printing machine, the ink on described surface layer paper is carried out drying process.
4. the production method of flanging corrugated paper box as claimed in claim 1, it is characterized in that, surface layer paper and corrugation base stock carry out comprising the process of mounting by described step S4: undertaken mounting by surface layer paper and corrugation base stock on automatic laminating machine, to using weight to carry out weight in the process of mounting, after mounting, obtain corrugated paper box plate.
5. the production method of flanging corrugated paper box as claimed in claim 1, is characterized in that, described step S6 pastes box process and comprises: adopt automatic box paster that the flanging corrugated paper box plate after shape by die-cutting is pasted box automatically.
6. the production method of flanging corrugated paper box as claimed in claim 1, it is characterized in that, surface layer paper and corrugation base stock carry out between mounting by described step S3 printing face layer paper and step S4, also comprising step S ' hits concavo-convex, described step S ' hits concavo-convex process and comprises: first make a set of embossing plate, then utilizes automatic die cutter that the surface layer paper printed is gone out to have three-dimensional figure in the local figure region roll compacting that needs are protruding.
7. the production method of flanging corrugated paper box as claimed in claim 1, is characterized in that, during described step S1 raw material prepares, described surface layer paper is the silver grey coated duplex board with white back of 325gPET light, and described corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 110g.
8. the production method of flanging corrugated paper box as claimed in claim 1, is characterized in that, during described step S1 raw material prepares, described surface layer paper is 300g sea otter coated duplex board with grey back, and described corrugation base stock comprises E and cheats 250g coated duplex board with grey back and the high-strength core paper of 127g.
9. the production method of flanging corrugated paper box as claimed in claim 1, it is characterized in that, described step S3 printing face layer paper process comprises: first use printing machine to print on surface layer paper, and then use laminating machine to be covered with matt film on surface layer paper surface, then carry out a serigraphy.
10. a flanging corrugated paper box, is characterized in that, adopts the production method of the flanging corrugated paper box described in any one of claim 1 to 9 to obtain.
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| CN108819351A (en) * | 2018-07-05 | 2018-11-16 | 绍兴市上虞区红达包装有限公司 | The production method of corrugation box, the equipment for processing corrugation box and corrugation box |
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| CN110588070A (en) * | 2019-09-26 | 2019-12-20 | 陈晓燕 | Intelligent processing method of packaging carton |
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| CN114454552A (en) * | 2022-01-21 | 2022-05-10 | 东莞市美盈森环保科技有限公司 | Production method of printing paper box and printing paper box |
| CN115284763A (en) * | 2022-07-20 | 2022-11-04 | 鹤山雅图仕印刷有限公司 | Production process of paper flat drill |
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