CN107696653A - A kind of inkless type holographic laser corrugation packaging material and its preparation - Google Patents
A kind of inkless type holographic laser corrugation packaging material and its preparation Download PDFInfo
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- 239000005022 packaging material Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 239000010410 layer Substances 0.000 claims abstract description 233
- 238000012546 transfer Methods 0.000 claims abstract description 74
- 239000011248 coating agent Substances 0.000 claims abstract description 73
- 238000000576 coating method Methods 0.000 claims abstract description 73
- 238000007747 plating Methods 0.000 claims abstract description 35
- 239000002131 composite material Substances 0.000 claims abstract description 34
- 238000010030 laminating Methods 0.000 claims abstract description 29
- 239000011247 coating layer Substances 0.000 claims abstract description 25
- 239000003973 paint Substances 0.000 claims abstract description 20
- 239000000123 paper Substances 0.000 claims description 142
- 239000012790 adhesive layer Substances 0.000 claims description 45
- 229910052782 aluminium Inorganic materials 0.000 claims description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 21
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 20
- 239000007787 solid Substances 0.000 claims description 20
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 229910001868 water Inorganic materials 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 14
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 229920002472 Starch Polymers 0.000 claims description 10
- 235000019698 starch Nutrition 0.000 claims description 10
- 239000008107 starch Substances 0.000 claims description 10
- 239000002966 varnish Substances 0.000 claims description 10
- 229920002799 BoPET Polymers 0.000 claims description 8
- 239000002655 kraft paper Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 6
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 4
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- 238000001035 drying Methods 0.000 claims description 4
- 238000002309 gasification Methods 0.000 claims description 4
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- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000011527 polyurethane coating Substances 0.000 claims description 4
- 238000009816 wet lamination Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 2
- 230000003678 scratch resistant effect Effects 0.000 claims 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000007639 printing Methods 0.000 abstract description 24
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 238000010017 direct printing Methods 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 229910021538 borax Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 235000017550 sodium carbonate Nutrition 0.000 description 3
- 239000004328 sodium tetraborate Substances 0.000 description 3
- 235000010339 sodium tetraborate Nutrition 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
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- 238000013461 design Methods 0.000 description 2
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- 238000012545 processing Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
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- 238000007645 offset printing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0008—Electrical discharge treatment, e.g. corona, plasma treatment; wave energy or particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/06—Embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/40—Applications of laminates for particular packaging purposes
- B65D65/403—Applications of laminates for particular packaging purposes with at least one corrugated layer
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/20—Metallic material, boron or silicon on organic substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2565/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D2565/38—Packaging materials of special type or form
- B65D2565/381—Details of packaging materials of special type or form
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Thermal Sciences (AREA)
- Holo Graphy (AREA)
- Laminated Bodies (AREA)
Abstract
本发明涉及一种无墨型全息镭射瓦楞包装材料及其制备,所述的瓦楞包装材料包括瓦楞纸基层,以及分别复合在瓦楞纸基层两侧的全息镭射复合纸层和镀介质转移纸层,所述的全息镭射复合纸层包括从内向外依次复合的面基纸层、第一镀介质层、镭射信息层、贴合涂料层和PET贴合基膜层,所述的镀介质转移纸层包括从内到外依次复合的背基纸层、第二镀介质层和转移涂料层。与现有技术相比,本发明在具体生产时无需在瓦楞纸上进行预印刷,直接可以模切成型包装,结合了镭射全息图案后同时具备了防伪功能和美观效果,打破了原先瓦楞纸低端的市场定位,有助于在不增加成本的前提下整体提升产品档次。
The invention relates to an ink-free holographic laser corrugated packaging material and its preparation. The corrugated packaging material includes a corrugated paper base layer, and a holographic laser composite paper layer and a medium-coated transfer paper layer respectively compounded on both sides of the corrugated paper base layer. The holographic laser composite paper layer includes the surface base paper layer, the first coating medium layer, the laser information layer, the laminating paint layer and the PET laminating base film layer that are sequentially composited from the inside to the outside. The backing paper layer, the second plating medium layer and the transfer coating layer are sequentially compounded from the inside to the outside. Compared with the prior art, the present invention does not require pre-printing on the corrugated paper during specific production, and can be directly die-cut into packaging. After combining the laser holographic pattern, it has anti-counterfeiting function and aesthetic effect at the same time, breaking the low-end of the original corrugated paper. The market positioning helps to improve the overall product quality without increasing the cost.
Description
技术领域technical field
本发明涉及包装材料技术领域,尤其是涉及一种无墨型全息镭射瓦楞包装材料及其制备。The invention relates to the technical field of packaging materials, in particular to an inkless holographic laser corrugated packaging material and its preparation.
背景技术Background technique
瓦楞纸是由挂面纸和通过瓦楞棍加工而形成的波形的瓦楞纸粘合而成的板状物,一般分为单瓦楞纸板和双瓦楞纸板两类。瓦楞纸的发明和应用有一百多年历史史,具有成本低、质量轻、加工易、强度大、印刷适应性样优良、储存搬运方便等优点,80%以上的瓦楞纸均可通过回收再生,瓦楞纸可用作食品或者数码产品的包装,相对环保,使用较为广泛。但多年来瓦楞纸包装始终给人一种廉价低端的感觉,如果能通过特殊技术使提升瓦楞纸的视觉冲击和档次,瓦楞纸包装的市场会更为广阔。Corrugated paper is a plate made of liner paper and corrugated corrugated paper formed by processing corrugated sticks. It is generally divided into two types: single corrugated board and double corrugated board. The invention and application of corrugated paper has a history of more than 100 years. It has the advantages of low cost, light weight, easy processing, high strength, excellent printing adaptability, and convenient storage and transportation. More than 80% of corrugated paper can be recycled. Corrugated paper It can be used as packaging for food or digital products, which is relatively environmentally friendly and widely used. However, corrugated paper packaging has always given people a cheap and low-end feeling for many years. If the visual impact and grade of corrugated paper can be improved through special technology, the market for corrugated paper packaging will be even broader.
现有产品有以下不足之处:Existing products have the following deficiencies:
瓦楞纸制作成纸箱主要是用于产品的外包装,这就需要对瓦楞纸进行印刷以提高其外观的精美程度,目前瓦楞纸印刷会采用瓦楞纸直接印刷和预印印刷两种生产工艺,预印印刷需要先在箱板纸、挂面纸、牛皮卡纸、白板纸等基纸上进行印刷,再与瓦楞纸贴合;直接在瓦楞纸上印刷,对于瓦楞纸的厚度有一定要求且印刷图案相对比较单一、图案套色不能太丰富,否则会影响瓦楞纸的强度。Corrugated paper is made into cartons mainly for the outer packaging of products, which requires printing on corrugated paper to improve its appearance. At present, corrugated paper printing adopts two production processes: direct printing and pre-printing of corrugated paper. Pre-printing needs to be printed first. Print on cardboard, liner paper, kraft cardboard, whiteboard and other base paper, and then laminate with corrugated paper; directly print on corrugated paper, there are certain requirements for the thickness of corrugated paper, and the printing pattern is relatively single, and the color of the pattern cannot be printed Too rich, otherwise it will affect the strength of corrugated paper.
2008年04期《印刷质量与标准化》中“瓦楞纸板印刷工艺及其发展趋势”介绍了瓦楞纸的几种不同的印刷方式,包括直接印刷方式的柔性版印刷工艺;胶印印刷工艺;丝网印刷工艺;喷墨工艺,以及预印刷方式的胶印预印印刷工艺;柔印预印印刷工艺和凹印预印印刷工艺,但不论是采用哪种印刷工艺都存在一定的缺陷与不足。上述不足之处主要体现为:首先,瓦楞纸直接印刷由于印刷需要较大印刷压力和印刷中要使用润版液,受压和吸水都会使瓦楞纸的强度下降,所以只能在具有很高强度超薄的微型超薄瓦楞纸板上实现;其次,瓦楞纸直接印刷为保证瓦楞纸强度不受损,只能印刷一些分辨率不高,图像精度低的图案,产品精美度不足;再者,瓦楞纸预印印刷虽然可以获得精美图案,但生产工艺繁复、生产成本高、生产周期长;最后,瓦楞纸包装印刷后由于纸张特性无法再进行烫金、击凸等后道工艺,造成印刷比较单调,图案设计不够丰富."Corrugated Cardboard Printing Process and Its Development Trend" in "Printing Quality and Standardization" Issue 04, 2008 introduced several different printing methods of corrugated paper, including direct printing flexographic printing process; offset printing process; screen printing process ; inkjet process, and offset pre-printing printing process in pre-printing mode; flexo pre-printing printing process and gravure pre-printing printing process, but no matter which printing process is used, there are certain defects and deficiencies. The above shortcomings are mainly reflected in the following: First of all, due to the high printing pressure required for printing and the use of fountain solution in printing, corrugated paper direct printing will reduce the strength of corrugated paper under pressure and water absorption, so it can only be printed on ultra-thin paper with high strength. Second, in order to ensure that the strength of corrugated paper is not damaged by direct printing of corrugated paper, only some patterns with low resolution and low image precision can be printed, and the product is not exquisite enough; moreover, although pre-printed corrugated paper Exquisite patterns can be obtained, but the production process is complicated, the production cost is high, and the production cycle is long; finally, after the corrugated paper packaging is printed, due to the characteristics of the paper, it is impossible to carry out subsequent processes such as bronzing and embossing, resulting in relatively monotonous printing and insufficient pattern design.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种无墨型全息镭射瓦楞包装材料。The object of the present invention is to provide an ink-free holographic laser corrugated packaging material in order to overcome the above-mentioned defects in the prior art.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种无墨型全息镭射瓦楞包装材料,包括瓦楞纸基层,以及分别复合在瓦楞纸基层两侧的全息镭射复合纸层和镀介质转移纸层,所述的全息镭射复合纸层包括从内向外依次复合的面基纸层、第一镀介质层、镭射信息层、贴合涂料层和PET贴合基膜层,所述的镀介质转移纸层包括从内到外依次复合的背基纸层、第二镀介质层和转移涂料层。An inkless holographic laser corrugated packaging material, comprising a base layer of corrugated paper, and a holographic laser composite paper layer and a medium-coated transfer paper layer respectively compounded on both sides of the corrugated paper base layer. The surface base paper layer, the first plating medium layer, the laser information layer, the laminating paint layer and the PET laminating base film layer, the plated medium transfer paper layer includes the back base paper layer, the second Second plating dielectric layer and transfer coating layer.
优选的,所述的背基纸层采用80~350g/m2的灰底白卡纸或牛皮纸中的任意一种;更优选采用150g/m2的牛皮纸。Preferably, the backing paper layer is any one of 80-350 g/m 2 gray-backed white cardboard or kraft paper; more preferably 150 g/m 2 kraft paper.
优选的,所述的面基纸层采用80~350g/m2的铜版纸、白芯白卡纸或黄芯白卡纸中任意一种。更优选的,采用215g/m2的黄芯白卡纸。Preferably, the base paper layer is any one of 80-350 g/m 2 coated paper, white cardboard with a white core or white cardboard with a yellow core. More preferably, use 215g/m2 yellow core white cardboard.
优选的,所述的第一镀介质层和第二镀介质层所镀的介质为金属铝,其厚度为 35~45nm。Preferably, the dielectric plated on the first dielectric layer and the second dielectric layer is metal aluminum with a thickness of 35-45nm.
优选的,所述的转移涂料层采用丙烯酸涂料层,其固含量为10~15%,软化点为105~120℃,酸值为7~10mg KOH/g,干涂布量为1.1~1.4g/m2;Preferably, the transfer coating layer is an acrylic coating layer with a solid content of 10-15%, a softening point of 105-120°C, an acid value of 7-10 mg KOH/g, and a dry coating weight of 1.1-1.4 g /m 2 ;
所述的贴合涂料层采用丙烯酸涂料层,其固含量为17±1%,在涂4号杯、温度为25℃的条件下测得的粘度为20±3秒,干涂布量为1.0~1.2g/m2。The laminating paint layer adopts acrylic paint layer, its solid content is 17 ± 1%, the viscosity measured under the condition of coating No. 4 cup and temperature at 25°C is 20 ± 3 seconds, and the dry coating weight is 1.0 ~1.2 g/m 2 .
优选的,所述的全息镭射复合纸层和镀介质转移纸层分别通过第一胶黏层和第二胶黏层复合在瓦楞纸基层两侧上,所述第一胶黏层和第二胶黏层均为pH值8~9 的淀粉粘合剂层;淀粉粘合剂的主要成本包括淀粉、水、纯碱、硼砂等原料。Preferably, the holographic laser composite paper layer and the plated medium transfer paper layer are respectively compounded on both sides of the corrugated paper base layer through the first adhesive layer and the second adhesive layer, and the first adhesive layer and the second adhesive layer The layers are all starch adhesive layers with a pH value of 8-9; the main cost of the starch adhesive includes raw materials such as starch, water, soda ash, and borax.
所述的面基纸层与第一镀介质层通过第三胶黏层复合,其中,第三胶黏层采用水性丙烯酸环保型湿式复合贴合胶,其颗粒直径为0.15~0.2微米,固含量55±2%, PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为45~55秒,湿涂布量为6~8g/m2;The surface base paper layer and the first plating medium layer are compounded through the third adhesive layer, wherein the third adhesive layer adopts water-based acrylic environment-friendly wet lamination adhesive, the particle diameter of which is 0.15-0.2 microns, and the solid content 55±2%, PH value 6.0~8.0, the viscosity measured under the conditions of coating No. 4 cup and temperature at 25°C is 45~55 seconds, and the wet coating amount is 6~8g/m 2 ;
所述的背基纸层与第二镀介质层通过第四胶黏层复合,其中,第四胶黏层采用水性丙烯酸环保型湿式复合转移胶,其颗粒直径为0.12~0.15微米,固含量45± 2%,PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为18~28秒,湿涂布量为8~12g/m2。The backing paper layer and the second plating medium layer are compounded through the fourth adhesive layer, wherein the fourth adhesive layer adopts water-based acrylic environment-friendly wet composite transfer adhesive, the particle diameter of which is 0.12-0.15 microns, and the solid content is 45 ± 2%, pH value 6.0-8.0, viscosity measured under the conditions of coating No. 4 cup and temperature at 25°C is 18-28 seconds, wet coating amount is 8-12g/m 2 .
优选的,所述的PET贴合基膜层外侧还涂布有一层抗刮擦光油层。Preferably, a layer of anti-scratch varnish layer is coated on the outside of the PET bonding base film layer.
更优选的,所述的抗刮擦光油层采用水性聚氨酯涂料层,其固含量为20~25%,粘度在涂4号杯25℃下测量为20±5秒,pH值为7.5~9mg KOH/g,干涂布量为 1.2~1.5g/m2。More preferably, the anti-scratch varnish layer adopts a water-based polyurethane coating layer with a solid content of 20-25%, a viscosity of 20±5 seconds measured at 25°C in a No. 4 cup, and a pH value of 7.5-9mg KOH /g, the dry coating amount is 1.2-1.5g/m 2 .
本发明中的镭射信息层中主要通过将包装产品的品牌、产品特征、功能等进行设计,通过多角度全息、真彩色全息图,微缩文字全息图、精密钞线全息图、同离轴透镜全息图、哑白浮雕全息图等各种全息镭射效果的组合,将所有原先印刷的元素通过全息镭射制版进行实现。In the laser information layer in the present invention, the brand, product features, and functions of the packaged product are mainly designed, and multi-angle holograms, true-color holograms, miniature text holograms, precision banknote line holograms, and off-axis lens holograms The combination of various holographic laser effects such as pictures, matte white embossed holograms, etc., realizes all the original printed elements through holographic laser plate making.
无墨型全息镭射瓦楞包装材料的制备方法,优选包括以下步骤:The preparation method of inkless type holographic laser corrugated packaging material preferably comprises the following steps:
(1)全息镭射复合纸的制备:(1) Preparation of holographic laser composite paper:
(1-1)采用PET薄膜制成PET贴合基膜层,在PET贴合基膜层的涂布面先进行电晕处理,并满足达因值≥52;(1-1) PET film is used to make a PET laminating base film layer, and corona treatment is first performed on the coating surface of the PET laminating base film layer, and the dyne value is ≥ 52;
(1-2)然后在涂布机上以90~110m/min的涂布速度,对PET贴合基膜层的电晕面涂布贴合涂料层,红外干燥固化,制成涂布贴合膜;(1-2) Then, on the coating machine at a coating speed of 90-110m/min, apply the coating layer to the corona surface of the PET bonding base film layer, dry and cure by infrared, and make a coating bonding film ;
(1-3)再将设定好镭射图案的镭射版包在镭射模压机上,控制温度压力将镭射图案模压在涂布贴合膜的贴合涂料层上,得到带有镭射信息层的镭射贴合膜;(1-3) Then wrap the laser plate with the laser pattern set on the laser molding machine, control the temperature and pressure to mold the laser pattern on the laminating paint layer coated with the laminating film, and obtain the laser sticker with the laser information layer Synthetic film;
(1-4)接着,采用真空镀铝机将铝丝在真空条件下加热至气化,并附着在镭射贴合膜上的镭射信息层上形成第一镀介质层;(1-4) Next, the aluminum wire is heated to gasification under vacuum conditions by using a vacuum aluminum coating machine, and is attached to the laser information layer on the laser bonding film to form the first coating medium layer;
(1-5)再将面基纸层与步骤(4)中的镭射贴合膜上的第一镀介质层粘接复合,形成具有镭射图案的全息镭射复合纸;(1-5) bonding and compounding the surface base paper layer and the first coating medium layer on the laser bonding film in step (4), forming a holographic laser composite paper with a laser pattern;
(2)镀介质转移纸层的制备:(2) Preparation of plating medium transfer paper layer:
(2-1)另取PET薄膜作为转移基膜层,在涂布机上以90~110m/min的涂布速度对转移基膜层涂布转移涂料层,干燥,形成涂布转移膜;(2-1) Another PET film is taken as the transfer base film layer, and the transfer coating layer is applied to the transfer base film layer on the coating machine at a coating speed of 90 to 110 m/min, and dried to form a coating transfer film;
(2-2)再采用真空镀铝机将铝丝在真空条件下(10-2~10-3Pa)加热至气化,并附着在涂布转移膜上的转移涂料层上形成第二镀介质层;(2-2) Then use a vacuum aluminum plating machine to heat the aluminum wire under vacuum conditions (10 -2 ~ 10 -3 Pa) to vaporize, and attach to the transfer coating layer on the coated transfer film to form the second coating. medium layer;
(2-3)接着将第二镀介质层与背基纸层粘接复合,形成带有转移基膜层的镀介质转移纸层;(2-3) then the second plating medium layer is bonded and compounded with the back base paper layer to form a plating medium transfer paper layer with a transfer base film layer;
(3)瓦楞纸基复合:(3) Corrugated paper-based composite:
再将步骤(1)制成的具有镭射图案的全息镭射复合纸和步骤(2)制成的带有转移基膜层的镀介质转移纸层分别粘接复合在瓦楞纸基层两侧,干燥后玻璃转移基膜层收卷,即得到具备镭射图案信息的无墨型全息镭射瓦楞包装材料。Then the holographic laser composite paper with laser patterns made in step (1) and the plated medium transfer paper layer with transfer base film layer made in step (2) are respectively bonded and compounded on both sides of the corrugated paper base layer, and the glass after drying The base film layer is transferred and rolled, and the ink-free holographic laser corrugated packaging material with laser pattern information is obtained.
优选的,步骤(1-3)中,镭射模压的工艺条件为:模压温度为145~155℃,模压压力为3.5~4.5kgf/cm2,模压速度为45~55m/min。Preferably, in step (1-3), the process conditions of laser molding are as follows: molding temperature is 145-155°C, molding pressure is 3.5-4.5kgf/cm 2 , and molding speed is 45-55m/min.
优选的,步骤(2-3)中,第二镀介质层与背基纸层采用水性丙烯酸环保型湿式复合转移胶粘接,其通过网线辊上胶,网线数为200目,上胶量10g/m2,上胶后,经过温度为90~110℃的烘箱干燥,再放置在温度为20~25℃、湿度为40~ 55%HR的恒温恒湿室内进行4~8小时的平衡熟化。Preferably, in step (2-3), the second plating medium layer and the back base paper layer are bonded with water-based acrylic environment-friendly wet composite transfer glue, which is glued by a wire roller, the number of wires is 200 mesh, and the amount of glue applied is 10g /m 2 , after gluing, it is dried in an oven at a temperature of 90-110°C, and then placed in a constant temperature and humidity room at a temperature of 20-25°C and a humidity of 40-55% HR for 4-8 hours of equilibrium aging.
与现有技术相比,本发明提供的无墨型全息镭射瓦楞包装材料在瓦楞纸表面附有一层镭射全息喷铝纸(即镀介质层和镭射信息层),喷铝纸上具有各种图案与文字,无需再进行印刷提高了生产效率。同时表面贴合膜上涂有一层抗刮擦光油,能实现各种烫金、凹凸等工艺,使瓦楞纸包装材料更高档、更精美。而在瓦楞纸背面附有一层喷铝纸(即第二镀介质层),很好的起到了阻隔和防潮的作用,同时增强了瓦楞纸的抗压强度和韧性。此外,本发明在具体生产时无需在瓦楞纸上进行预印刷,直接可以模切成型包装,结合了镭射全息图案后同时具备了防伪功能和美观效果,打破了原先瓦楞纸低端的市场定位,有助于在不增加成本的前提下整体提升产品档次。Compared with the prior art, the inkless holographic laser corrugated packaging material provided by the present invention has a layer of laser holographic aluminum-sprayed paper (that is, a dielectric layer and a laser information layer) on the surface of the corrugated paper. The aluminum-sprayed paper has various patterns and patterns. Text, no need to print to improve production efficiency. At the same time, the surface bonding film is coated with a layer of anti-scratch varnish, which can realize various bronzing, embossing and other processes, making the corrugated paper packaging materials more high-grade and more exquisite. On the back of the corrugated paper, there is a layer of aluminum-sprayed paper (that is, the second coating medium layer), which plays a good role in blocking and moisture-proof, and at the same time enhances the compressive strength and toughness of the corrugated paper. In addition, the present invention does not require pre-printing on corrugated paper during specific production, and can be directly die-cut into molded packaging. After combining the laser holographic pattern, it has anti-counterfeiting functions and aesthetic effects at the same time, breaking the original low-end market positioning of corrugated paper. It helps to improve the overall product grade without increasing the cost.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图中,1-转移基膜层,2-转移涂料层,3-第二镀介质层,4-第四胶黏层,5-背基纸层,6-第二胶黏层,7-瓦楞纸基层,8-第一胶黏层,9-面基纸层,10-第三胶黏层,11-第一镀介质层,12-镭射信息层,13-贴合涂料层,14-PET贴合基膜层,15- 抗刮擦光油层。In the figure, 1-transfer base film layer, 2-transfer paint layer, 3-second plating medium layer, 4-fourth adhesive layer, 5-backing paper layer, 6-second adhesive layer, 7-corrugated paper Base layer, 8-first adhesive layer, 9-surface base paper layer, 10-third adhesive layer, 11-first plating medium layer, 12-laser information layer, 13-lamination paint layer, 14-PET paste Composite base film layer, 15- anti-scratch varnish layer.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
一种无墨型全息镭射瓦楞包装材料,包括瓦楞纸基层,以及分别复合在瓦楞纸基层两侧的全息镭射复合纸层和镀介质转移纸层,所述的全息镭射复合纸层包括从内向外依次复合的面基纸层、第一镀介质层、镭射信息层、贴合涂料层和PET贴合基膜层,所述的镀介质转移纸层包括从内到外依次复合的背基纸层、第二镀介质层和转移涂料层。An inkless holographic laser corrugated packaging material, comprising a base layer of corrugated paper, and a holographic laser composite paper layer and a medium-coated transfer paper layer respectively compounded on both sides of the corrugated paper base layer. The surface base paper layer, the first plating medium layer, the laser information layer, the laminating paint layer and the PET laminating base film layer, the plated medium transfer paper layer includes the back base paper layer, the second Second plating dielectric layer and transfer coating layer.
作为本发明的一种优选的实施方式,所述的背基纸层采用80~350g/m2的灰底白卡纸或牛皮纸中的任意一种;更优选采用150g/m2的牛皮纸。As a preferred embodiment of the present invention, the backing paper layer is any one of 80-350 g/m 2 gray-backed white cardboard or kraft paper; more preferably 150 g/m 2 kraft paper.
作为本发明的一种优选的实施方式,所述的面基纸层采用80~350g/m2的铜版纸、白芯白卡纸或黄芯白卡纸中任意一种。更优选的,采用215g/m2的黄芯白卡纸。As a preferred embodiment of the present invention, the base paper layer is any one of 80-350 g/m 2 coated paper, white cardboard with a white core or white cardboard with a yellow core. More preferably, use 215g/m2 yellow core white cardboard.
作为本发明的一种优选的实施方式,所述的第一镀介质层和第二镀介质层所镀的介质为金属铝,其厚度为35~45nm。As a preferred embodiment of the present invention, the dielectric plated on the first dielectric layer and the second dielectric layer is metal aluminum with a thickness of 35-45 nm.
作为本发明的一种优选的实施方式,所述的转移涂料层采用丙烯酸涂料层,其固含量为10~15%,软化点为105~120℃,酸值为7~10mg KOH/g,干涂布量为 1.1~1.4g/m2;As a preferred embodiment of the present invention, the transfer coating layer is an acrylic coating layer with a solid content of 10-15%, a softening point of 105-120°C, an acid value of 7-10 mg KOH/g, dry Coating amount is 1.1~1.4g/m 2 ;
所述的贴合涂料层采用丙烯酸涂料层,其固含量为17±1%,在涂4号杯、温度为25℃的条件下测得的粘度为20±3秒,干涂布量为1.0~1.2g/m2。The laminating paint layer adopts acrylic paint layer, its solid content is 17 ± 1%, the viscosity measured under the condition of coating No. 4 cup and temperature at 25°C is 20 ± 3 seconds, and the dry coating weight is 1.0 ~1.2 g/m 2 .
作为本发明的一种优选的实施方式,所述的全息镭射复合纸层和镀介质转移纸层分别通过第一胶黏层和第二胶黏层复合在瓦楞纸基层两侧上,所述第一胶黏层和第二胶黏层均为pH值8~9的淀粉粘合剂层;淀粉粘合剂的主要成本包括淀粉、水、纯碱、硼砂等原料。As a preferred embodiment of the present invention, the holographic laser composite paper layer and the medium-coated transfer paper layer are composited on both sides of the corrugated paper base layer through the first adhesive layer and the second adhesive layer respectively, and the first Both the adhesive layer and the second adhesive layer are starch adhesive layers with a pH value of 8-9; the main cost of the starch adhesive includes raw materials such as starch, water, soda ash, and borax.
所述的面基纸层与第一镀介质层通过第三胶黏层复合,其中,第三胶黏层采用水性丙烯酸环保型湿式复合贴合胶,其颗粒直径为0.15~0.2微米,固含量55±2%, PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为45~55秒,湿涂布量为6~8g/m2;The surface base paper layer and the first plating medium layer are compounded through the third adhesive layer, wherein the third adhesive layer adopts water-based acrylic environment-friendly wet lamination adhesive, the particle diameter of which is 0.15-0.2 microns, and the solid content 55±2%, PH value 6.0~8.0, the viscosity measured under the conditions of coating No. 4 cup and temperature at 25°C is 45~55 seconds, and the wet coating amount is 6~8g/m 2 ;
所述的背基纸层与第二镀介质层通过第四胶黏层复合,其中,第四胶黏层采用水性丙烯酸环保型湿式复合转移胶,其颗粒直径为0.12~0.15微米,固含量45± 2%,PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为18~28秒,湿涂布量为8~12g/m2。The backing paper layer and the second plating medium layer are compounded through the fourth adhesive layer, wherein the fourth adhesive layer adopts water-based acrylic environment-friendly wet composite transfer adhesive, the particle diameter of which is 0.12-0.15 microns, and the solid content is 45 ± 2%, pH value 6.0-8.0, viscosity measured under the conditions of coating No. 4 cup and temperature at 25°C is 18-28 seconds, wet coating amount is 8-12g/m 2 .
作为本发明的一种优选的实施方式,所述的PET贴合基膜层外侧还涂布有一层抗刮擦光油层。As a preferred embodiment of the present invention, a layer of anti-scratch varnish layer is coated on the outside of the PET bonding base film layer.
更优选的,所述的抗刮擦光油层采用水性聚氨酯涂料层,其固含量为20~25%,粘度在涂4号杯25℃下测量为20±5秒,pH值为7.5~9mg KOH/g,干涂布量为 1.2~1.5g/m2。More preferably, the anti-scratch varnish layer adopts a water-based polyurethane coating layer with a solid content of 20-25%, a viscosity of 20±5 seconds measured at 25°C in a No. 4 cup, and a pH value of 7.5-9mg KOH /g, the dry coating amount is 1.2-1.5g/m 2 .
本发明中的镭射信息层中主要通过将包装产品的品牌、产品特征、功能等进行设计,通过多角度全息、真彩色全息图,微缩文字全息图、精密钞线全息图、同离轴透镜全息图、哑白浮雕全息图等各种全息镭射效果的组合,将所有原先印刷的元素通过全息镭射制版进行实现。In the laser information layer in the present invention, the brand, product features, and functions of the packaged product are mainly designed, and multi-angle holograms, true-color holograms, miniature text holograms, precision banknote line holograms, and off-axis lens holograms The combination of various holographic laser effects such as pictures, matte white embossed holograms, etc., realizes all the original printed elements through holographic laser plate making.
无墨型全息镭射瓦楞包装材料的制备方法,优选包括以下步骤:The preparation method of inkless type holographic laser corrugated packaging material preferably comprises the following steps:
(1)全息镭射复合纸的制备:(1) Preparation of holographic laser composite paper:
(1-1)采用PET薄膜制成PET贴合基膜层,在PET贴合基膜层的涂布面先进行电晕处理,并满足达因值≥52;(1-1) PET film is used to make a PET laminating base film layer, and corona treatment is first performed on the coating surface of the PET laminating base film layer, and the dyne value is ≥ 52;
(1-2)然后在涂布机上以90~110m/min的涂布速度,对PET贴合基膜层的电晕面涂布贴合涂料层,红外干燥固化,制成涂布贴合膜;(1-2) Then, on the coating machine at a coating speed of 90-110m/min, apply the coating layer to the corona surface of the PET bonding base film layer, dry and cure by infrared, and make a coating bonding film ;
(1-3)再将设定好镭射图案的镭射版包在镭射模压机上,控制温度压力将镭射图案模压在涂布贴合膜的贴合涂料层上,得到带有镭射信息层的镭射贴合膜;(1-3) Then wrap the laser plate with the laser pattern set on the laser molding machine, control the temperature and pressure to mold the laser pattern on the laminating paint layer coated with the laminating film, and obtain the laser sticker with the laser information layer Synthetic film;
(1-4)接着,采用真空镀铝机将铝丝在真空条件下加热至气化,并附着在镭射贴合膜上的镭射信息层上形成第一镀介质层;(1-4) Next, the aluminum wire is heated to gasification under vacuum conditions by using a vacuum aluminum coating machine, and is attached to the laser information layer on the laser bonding film to form the first coating medium layer;
(1-5)再将面基纸层与步骤(4)中的镭射贴合膜上的第一镀介质层粘接复合,形成具有镭射图案的全息镭射复合纸;(1-5) bonding and compounding the surface base paper layer and the first coating medium layer on the laser bonding film in step (4), forming a holographic laser composite paper with a laser pattern;
(2)镀介质转移纸层的制备:(2) Preparation of plating medium transfer paper layer:
(2-1)另取PET薄膜作为转移基膜层,在涂布机上以90~110m/min的涂布速度对转移基膜层涂布转移涂料层,干燥,形成涂布转移膜;(2-1) Another PET film is taken as the transfer base film layer, and the transfer coating layer is applied to the transfer base film layer on the coating machine at a coating speed of 90 to 110 m/min, and dried to form a coating transfer film;
(2-2)再采用真空镀铝机将铝丝在真空条件下(10-2~10-3Pa)加热至气化,并附着在涂布转移膜上的转移涂料层上形成第二镀介质层;(2-2) Then use a vacuum aluminum plating machine to heat the aluminum wire under vacuum conditions (10 -2 ~ 10 -3 Pa) to vaporize, and attach to the transfer coating layer on the coated transfer film to form the second coating. medium layer;
(2-3)接着将第二镀介质层与背基纸层粘接复合,形成带有转移基膜层的镀介质转移纸层;(2-3) then the second plating medium layer is bonded and compounded with the back base paper layer to form a plating medium transfer paper layer with a transfer base film layer;
(3)瓦楞纸基复合:(3) Corrugated paper-based composite:
再将步骤(1)制成的具有镭射图案的全息镭射复合纸和步骤(2)制成的带有转移基膜层的镀介质转移纸层粘接复合,干燥后玻璃转移基膜层收卷,即得到具备镭射图案信息的无墨型全息镭射瓦楞包装材料。Then the holographic laser composite paper with laser patterns made in step (1) and the plated medium transfer paper layer with the transfer base film layer made in step (2) are bonded and compounded, and the glass transfer base film layer is wound up after drying , that is, an inkless holographic laser corrugated packaging material with laser pattern information is obtained.
作为本发明的一种优选的实施方式,步骤(1-3)中,镭射模压的工艺条件为:模压温度为145~155℃,模压压力为3.5~4.5kgf/cm2,模压速度为45~55m/min。As a preferred embodiment of the present invention, in step (1-3), the process conditions of laser molding are: the molding temperature is 145-155°C, the molding pressure is 3.5-4.5kgf/cm 2 , and the molding speed is 45- 55m/min.
作为本发明的一种优选的实施方式,步骤(2-3)中,第二镀介质层与背基纸层采用水性丙烯酸环保型湿式复合转移胶粘接,其通过网线辊上胶,网线数为200 目,上胶量10g/m2,上胶后,经过温度为90~110℃的烘箱干燥,再放置在温度为 20~25℃、湿度为40~55%HR的恒温恒湿室内进行4~8小时的平衡熟化。As a preferred embodiment of the present invention, in step (2-3), the second coating medium layer and the backing paper layer are bonded with water-based acrylic environment-friendly wet composite transfer glue, which is glued by a mesh roll, and the number of mesh lines 200 mesh, 10g/m 2 gluing amount. After gluing, it is dried in an oven at a temperature of 90-110°C, and then placed in a constant temperature and humidity room with a temperature of 20-25°C and a humidity of 40-55%HR. 4 to 8 hours of balanced aging.
实施例1Example 1
如图1所示的一种无墨型全息镭射瓦楞纸,由下到上依次包括转移涂料层、第二镀介质层、第四胶黏层、背基纸层、第二胶黏层、瓦楞纸基层、第一胶黏层、面基纸层、第三胶黏层、第一镀介质层、镭射信息层、贴合涂料层、PET贴合基膜层和抗刮擦光油层。As shown in Figure 1, an inkless holographic laser corrugated paper includes a transfer coating layer, a second plated medium layer, a fourth adhesive layer, a backing paper layer, a second adhesive layer, and a corrugated paper base layer from bottom to top. , the first adhesive layer, the base paper layer, the third adhesive layer, the first plated medium layer, the laser information layer, the laminating paint layer, the PET laminating base film layer and the anti-scratch varnish layer.
其中,瓦楞纸基层可以采用U型瓦楞、V型瓦楞、UV型瓦楞等单层瓦楞纸,也可以是多层瓦楞结构的复合型瓦楞纸(本实施例采用U型单层瓦楞),背基纸层可以采用从80~350g/m2的灰底白卡纸、牛皮纸中的任意一种(本实施例中的背基纸层采用150g/m2的牛皮纸)。面基纸层可以采用从80~350g/m2的铜版纸、白芯白卡纸、黄芯白卡纸中任意一种(本实施例中的面基纸层采用215g/m2的黄芯白卡纸)。Wherein, the corrugated paper substrate can adopt single-layer corrugated paper such as U-shaped corrugated, V-shaped corrugated, and UV-shaped corrugated paper, or composite corrugated paper with a multi-layer corrugated structure (U-shaped single-layer corrugated paper is used in this embodiment), and the back base paper layer can be Use any one of gray - bottomed white cardboard and kraft paper from 80 to 350g/m2 (the backing paper layer in this embodiment adopts 150g/ m2 kraft paper). The base paper layer can be any one of 80-350g/ m2 coated paper, white cardboard with white core, and white cardboard with yellow core (the base paper layer in this embodiment adopts 215g/ m2 yellow core white cardboard) .
第四胶黏层采用了水性丙烯酸环保型湿式复合转移胶,该转移胶颗粒直径为0.12~0.15微米,固含量45±2%,PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为18~28秒,湿涂布量为8~12g/m2。The fourth adhesive layer adopts water-based acrylic environment-friendly wet composite transfer adhesive, the transfer adhesive particle diameter is 0.12-0.15 microns, solid content is 45±2%, pH value is 6.0-8.0, and the temperature is 25°C in the No. 4 cup The viscosity measured under the condition of 18-28 seconds, the wet coating amount is 8-12g/m 2 .
第三胶黏层采用了水性丙烯酸环保型湿式复合贴合胶,该贴合胶颗粒直径为0.15~0.2微米,固含量55±2%,PH值6.0~8.0,在涂4号杯、温度为25℃的条件下测得的粘度为45~55秒,湿涂布量为6~8g/m2。The third adhesive layer adopts water-based acrylic environment-friendly wet-type composite laminating adhesive. The laminating adhesive has a particle diameter of 0.15-0.2 microns, a solid content of 55±2%, and a pH value of 6.0-8.0. The viscosity measured under the condition of 25°C is 45-55 seconds, and the wet coating weight is 6-8 g/m 2 .
第一胶黏层和第二胶黏层均采用淀粉粘合剂,该淀粉粘合剂主要成份包括淀粉、水、纯碱、硼砂等原料,PH值8.0~9.0。Both the first adhesive layer and the second adhesive layer are made of starch adhesive, and the main components of the starch adhesive include raw materials such as starch, water, soda ash, borax, etc., and the pH value is 8.0-9.0.
第一镀介质层和第二镀介质层的介质均为金属铝,层厚度为35~45nm。The dielectrics of the first dielectric layer and the second dielectric layer are metal aluminum, and the layer thickness is 35-45nm.
转移涂料层采用丙烯酸涂料层,固含量为10~15%,软化点为105~120℃,酸值为7~10mg KOH/g,干涂布量为1.1~1.4g/m2。The transfer coating layer is an acrylic coating layer with a solid content of 10-15%, a softening point of 105-120°C, an acid value of 7-10mg KOH/g, and a dry coating weight of 1.1-1.4g/ m2 .
贴合涂料层采用丙烯酸涂料层,固含量为17±1%,在涂4号杯、温度为25℃的条件下测得的粘度为20±3秒,,干涂布量为1.0~1.2g/m2。The bonding paint layer adopts acrylic paint layer, the solid content is 17±1%, the viscosity measured under the condition of coating No. 4 cup and the temperature is 25°C is 20±3 seconds, and the dry coating amount is 1.0~1.2g /m 2 .
镭射信息层,将包装产品的品牌、产品特征、功能等进行设计,通过多角度全息、真彩色全息图,微缩文字全息图、精密钞线全息图、同离轴透镜全息图、哑白浮雕全息图等各种全息镭射效果的组合,将所有原先印刷的元素通过全息镭射制版进行实现。The laser information layer designs the brand, product features, and functions of the packaged product through multi-angle holograms, true color holograms, miniature text holograms, precision banknote line holograms, off-axis lens holograms, and matte white embossed holograms. The combination of various holographic laser effects such as pictures, etc., realizes all the original printed elements through holographic laser plate making.
抗刮擦光油层,采用水性聚氨酯涂料层,固含量为20~25%,粘度在涂4号杯25℃下测量,为20±5秒,pH值为7.5~9mg KOH/g,干涂布量为1.2~1.5g/m2。Anti-scratch varnish layer, adopts water-based polyurethane coating layer, solid content is 20-25%, viscosity is measured at 25°C with No. 4 cup, it is 20±5 seconds, pH value is 7.5-9mg KOH/g, dry coating The amount is 1.2 to 1.5 g/m 2 .
上述无墨型全息镭射瓦楞纸的制造方法,包括以下步骤:The above-mentioned manufacturing method of the inkless type holographic laser corrugated paper comprises the following steps:
(1)全息镭射复合纸的制备:(1) Preparation of holographic laser composite paper:
(1-1)采用PET薄膜制成15μm厚的PET贴合基膜层,在PET贴合基膜层的涂布面先进行电晕处理,并满足达因值≥52;(1-1) Use PET film to make a 15 μm thick PET laminating base film layer, and first perform corona treatment on the coated surface of the PET laminating base film layer, and satisfy the dyne value ≥ 52;
(1-2)然后在涂布机上以90~110m/min的涂布速度,对PET贴合基膜层的电晕面涂布贴合涂料层,通过红外干燥固化,制成涂布贴合膜;(1-2) Then, on the coating machine at a coating speed of 90-110m/min, the corona surface of the PET bonding base film layer is coated with a bonding paint layer, which is dried and cured by infrared to form a coating bonding layer. membrane;
(1-3)再将设定好镭射图案的镭射版包在镭射模压机上,控制温度压力将镭射图案模压在涂布贴合膜的贴合涂料层上,具体工艺控制为“模压温度为145~ 155℃,模压压力为3.5~4.5kgf/cm2,模压速度为45~55m/min”,得到带有镭射信息层的镭射贴合膜;(1-3) Then wrap the laser plate with the laser pattern set on the laser molding machine, control the temperature and pressure to mold the laser pattern on the laminating paint layer coated with the laminating film, the specific process control is "molding temperature is 145 ~ 155℃, molding pressure 3.5~4.5kgf/cm 2 , molding speed 45~55m/min”, to obtain a laser lamination film with a laser information layer;
(1-4)接着,采用真空镀铝机将铝丝在10-2~10-3Pa的真空条件下将铝丝加热至1400摄氏度左右气化,并附着在镭射贴合膜上的镭射信息层上形成第一镀介质层,其厚度一般在35~40nm;(1-4) Next, use a vacuum aluminum coating machine to heat the aluminum wire to about 1400 degrees Celsius under a vacuum condition of 10 -2 ~ 10 -3 Pa to vaporize the aluminum wire, and then attach the laser information on the laser lamination film The first dielectric layer is formed on the layer, and its thickness is generally 35-40nm;
(1-5)再将面基纸层与步骤(4)中的镭射贴合膜上的第一镀介质层通过第三胶黏层粘接复合(第三胶黏层通过橡胶辊上胶,上胶量7g/m2,经过温度为90~ 110℃的烘箱干燥),形成具有镭射图案的全息镭射复合纸;(1-5) Bond the surface base paper layer with the first plated medium layer on the laser lamination film in step (4) through the third adhesive layer (the third adhesive layer is glued by a rubber roller, The amount of gluing is 7g/m 2 , and it is dried in an oven at a temperature of 90-110°C) to form a holographic laser composite paper with a laser pattern;
(2)镀介质转移纸层的制备:(2) Preparation of plating medium transfer paper layer:
(2-1)另取PET薄膜制成12μm厚的转移基膜层,在涂布机上以90~ 110m/min的涂布速度对转移基膜层涂布转移涂料层,通过烘箱干燥,形成涂布转移膜;(2-1) Take another PET film to make a 12 μm thick transfer base film layer, apply a transfer coating layer to the transfer base film layer on a coating machine at a coating speed of 90 to 110 m/min, and dry it in an oven to form a coating layer. cloth transfer film;
(2-2)再采用真空镀铝机将铝丝在10-2~10-3Pa的真空条件下将铝丝加热至 1400摄氏度左右气化,并附着在涂布转移膜上的转移涂料层上形成第二镀介质层,其厚度一般在40~45nm;(2-2) Then use a vacuum aluminum plating machine to heat the aluminum wire to about 1400 degrees Celsius under a vacuum condition of 10 -2 ~ 10 -3 Pa to vaporize the aluminum wire and attach it to the transfer coating layer on the coating transfer film Form the second dielectric layer on the plate, the thickness of which is generally 40-45nm;
(2-3)接着将第二镀介质层与背基纸层通过第四胶黏层粘接复合,形成带有转移基膜层的镀介质转移纸层,本步骤在具体粘接时,通过网线辊上胶(第四胶黏层),网线数为200目,上胶量10g/m2,经过温度为90~110℃的烘箱干燥,再放置在温度为20~25℃,湿度为40~55%HR的恒温恒湿室内进行4~8小时的平衡熟化;(2-3) Then, the second plating medium layer and the back base paper layer are bonded and compounded by the fourth adhesive layer to form a plating medium transfer paper layer with a transfer base film layer. When this step is specifically bonded, pass Glue on screen roll (the fourth adhesive layer), the number of screen lines is 200 mesh, the amount of glue is 10g/m 2 , it is dried in an oven at a temperature of 90-110°C, and then placed in a temperature of 20-25°C and a humidity of 40 4-8 hours of balanced aging in a constant temperature and humidity room with ~55% HR;
(3)瓦楞纸基复合:(3) Corrugated paper-based composite:
再将步骤(1)制成的具有镭射图案的全息镭射复合纸和步骤(2)制成的带有转移基膜层的镀介质转移纸层分别通过第一胶黏层和第二胶黏层粘接复合在瓦楞纸基层两侧,干燥后玻璃转移基膜层收卷,即得到具备镭射图案信息的无墨型全息镭射瓦楞包装材料。Then pass the holographic laser composite paper with laser patterns made in step (1) and the plated media transfer paper layer with the transfer base film layer made in step (2) through the first adhesive layer and the second adhesive layer respectively Bonding and compounding on both sides of the base layer of corrugated paper, after drying, the glass transfer base film layer is rolled up, and the ink-free holographic laser corrugated packaging material with laser pattern information is obtained.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative effort. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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