CN104608257B - A kind of Novel ceramsite block cutting machine - Google Patents
A kind of Novel ceramsite block cutting machine Download PDFInfo
- Publication number
- CN104608257B CN104608257B CN201510062526.7A CN201510062526A CN104608257B CN 104608257 B CN104608257 B CN 104608257B CN 201510062526 A CN201510062526 A CN 201510062526A CN 104608257 B CN104608257 B CN 104608257B
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- China
- Prior art keywords
- saw band
- saw
- band
- wheels
- cutting
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/08—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
- B28D1/086—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws consisting of strap saws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
Abstract
The open a kind of Novel ceramsite block cutting machine of the present invention, including frame, upper saw band wheels, lower saw band wheels and some saw bands；The upper saw band wheels level upper end position being located at frame in one line, the lower saw band wheels level lower end position being located at frame in one line；Some saw band one_to_one corresponding closed loops are around between the corresponding band saw wheel up and down being located at upper saw band wheels and lower saw band wheels；Upper saw band wheels or lower saw band wheels are uploaded to be dynamically connected and are driven its drive mechanism rotated.This Novel ceramsite block cutting machine uses the saw band kind of drive to cut haydite block originally, saw band thickness thin and cutting in little with haydite block contact surface, cutting is brought to stitch little, the little feature of cutting rubbing power, cutting force is splendid, the noise produced in cutting is minimum, and dust from flying will not be caused to cause dust pollution.Additionally this Novel cutting machine is without arranging chiller, optimizes dissection and avoids causing cooling water splashes affect cutting environment and operate, to operator, problem of making troubles.
Description
Technical field
The present invention relates to a kind of haydite block and produce equipment, specifically refer to a kind of Novel ceramsite block cutting machine.
Background technology
Haydite concrete (also haydite block) is the coarse aggregate using haydite replacement stone as haydite block, with cement and flyash
For adjuvant, a kind of novel wall material made by thermal insulation foaming agent foaming stirring, its insulation and heat resistance are preferable, structure
More than 7MPa can be more than by the intensity of haydite fragment of brick.Use haydite building-block to make materials for wall, energy labor and material saving, reduce workman
Labor intensity, paint not hollowing, be not likely to produce crack, sound insulation, heat-proof quality are excellent, and decoration is convenient, and firmness is high, is energy-conservation
Build preferable self-heat-preservation energy-saving walling, obvious economic benefit and social benefit can be created for construction unit.Another haydite block is also
Realize the comprehensive utilization of flyash, turn waste into wealth, turn bane into boon, form the mode of production and the consumption of the environment that economizes on resources, protects
Mode, it has also become an important technology economic policy of China's economic construction reform, becomes solution China electric power environmental and pollutes, money
Between the shortage of source, a kind of important means of contradiction, improves the quality and benefits of economic growth.
Haydite block manufacture is got by the large scale haydite concrete block cutting of first molding, cuts cutting of haydite block at present
Cutting mill all uses circular saw bit to cut, and there is cutting noise big, and cutting seam is big, the shortcoming that dust is many and face of flying upward is big, circular saw
In sheet cutting with haydite block contact area greatly, cutting rubbing power is big, causes cutting force the best；And cut to reduce circular saw bit
Cut intensification and affect dissection, chiller the most also need to be set by circular saw bit, use type of cooling cutting, in operation
Cooling water can rotate and splashes with circular saw bit, affects cutting environment and operator's operation, and usual operator need
Wearing raincoat works, and brings very big inconvenience to operation.
Summary of the invention
It is an object of the invention to provide a kind of Novel ceramsite block cutting machine, use cutting structure and the mode of innovation, gram
Taking that to there is cutting force in prior art the best, cutting noise is big, and cutting seam is big, and more dust is raised, operated the shortcomings such as inconvenience.
In order to reach above-mentioned purpose, the solution of the present invention is:
A kind of Novel ceramsite block cutting machine, including frame, upper saw band wheels, lower saw band wheels and some saw bands；Described
The upper saw band wheels level upper end position being located at described frame in one line, described lower saw band wheels level is in one line is located at institute
State the lower end position of frame；Described some saw band one_to_one corresponding closed loops are around being located at described upper saw band wheels and lower saw band wheels
Between corresponding band saw wheel up and down；Described upper saw band wheels or lower saw band wheels are uploaded to be dynamically connected and are driven its driving machine rotated
Structure.
Described upper saw band wheels and lower saw band wheels are presented down and are shifted to install, with this most described upper saw band of lower saw band wheels
The side of wheels deviation is right side, then opposite side is left side；Described some saw bands respectively include left side band and right side band；Described
Being additionally provided with saw band rail changing device in frame, this saw band rail changing device includes change rail part and lower change rail part, change rail portion on this
Divide and lower change rail part all includes the some groups of change rail guide wheels that level is in one line, some groups of changes of wherein said upper change rail part
On the left surface of the left side band that rail guide wheel one_to_one corresponding top is located at described some saw bands, so that band becomes rail in vertically prolonging on the left of this
Stretch setting；Some groups of change rail guide wheel one_to_one corresponding tops of described lower change rail part are located at the right side of the right side band of described some saw bands
On side, so that band becomes rail in the most extended on the right side of this.
Often organizing described change rail guide wheel and include at least two, this at least two becomes rail guide wheel with folk prescription formula rank of turning right from top to bottom
Ladder is arranged.
Every described saw band includes both sides band；Saw band positioner it is additionally provided with, this saw band positioner bag in described frame
Including position portion and lower position portion, on this, position portion includes the both sides positioning described some saw bands for one_to_one corresponding
With positioning guide wheel group in the plural groups of upper end, described lower position portion includes positioning described some saw bands for one_to_one corresponding
Positioning guide wheel group under the plural groups of band lower end, both sides；Every described upper positioning guide wheel group and lower positioning guide wheel group are respectively provided with and row clamping
Two positioning guide wheels on band two sides, described side.
Two positioning guide wheels often organizing described upper positioning guide wheel group or lower positioning guide wheel group are respectively pacified by a plate activity
Being contained on same location-plate, on this location-plate, described in corresponding two, the outside of connecting plate is respectively provided with one for holding out against corresponding described company
The bearing pin regulation unit of fishplate bar.
Being additionally provided with auxiliary in described frame and push away brick device, this auxiliary pushes away brick device and mainly includes pedestal, adjustable shelf and push away brick
Portion；Described adjustable shelf is actively installed on described pedestal, and this pedestal is provided with the brick that pushes away driving described adjustable shelf to move back and forth and drives
Mechanism；The described connection end pushing away brick portion is assembled on described adjustable shelf by an axis of rotation, and this adjustable shelf is provided with drive institute
State the rotary drive mechanism that rotating shaft rotates.
The described brick drive mechanism that pushes away includes that tooth bar, gear and motor, described tooth bar are located on described pedestal and along described work
Moving frame moving direction is extended, and described gear is located on described adjustable shelf and engages each other with described tooth bar, described motor
It is in transmission connection with described gear by drive；Described rotary drive mechanism is a push cylinder, the cylinder of this push cylinder
Body is located on described adjustable shelf, and described rotating shaft is provided with an attachment lug, and the piston rod end of described push cylinder is rotationally connected
On described attachment lug.
Every described saw band includes both sides band；It is additionally provided with device for recovering powder, this device for recovering powder bag in described frame
Include air draft mechanism, upper dust collection mechanism and lower dust collection mechanism；The inlet scoop of described air draft mechanism divides two-way to connect described upper suction respectively
Dirt mechanism and lower dust collection mechanism go out dirt end；Described upper dust collection mechanism and lower dust collection mechanism are respectively provided at the close of described saw band
The lateral location of upper and lower end, on this, dust collection mechanism and lower dust collection mechanism are respectively equipped with one_to_one corresponding towards described some saw bands
Several suction ports of both sides band.
Described upper dust collection mechanism and lower dust collection mechanism are respectively provided with the dust storage chamber of a strip, and this dust storage chamber has been arranged side by side
Several suction ports described.
Described upper saw band wheels or lower saw band wheels are located in a fixed plate, and in this fixed plate, horizontal Tile is provided with some
Group saw band governor motion；Often this saw band governor motion includes that an installation portion, a movable part and two hold out against regulation cock；Described installation portion
Being provided with the embedding groove extended up and down, described movable part is movably embedded in described embedding groove, described upper saw band wheels or under
The corresponding band saw wheel of saw band wheels is assembled on described movable part；On described installation portion, the both sides up and down of corresponding described embedding groove set
Having the auricle of two band keyholes, described two hold out against regulation cock is arranged in respectively on described two auricles and holds out against described activity the most up and down
Portion.
After using such scheme, the present invention having the beneficial effects that relative to prior art: this Novel ceramsite block cutting machine
Originally use the saw band kind of drive cut haydite block, saw band thickness thin and cutting in little with haydite block contact surface, bring and cut
Slot is little, the little feature of cutting rubbing power, and cutting force is splendid, and the noise produced in cutting is minimum, and will not cause dust from flying
And cause dust pollution.Additionally this Novel cutting machine is without arranging chiller, optimizes dissection and avoids causing cooling
Water splashes and affect cutting environment and make troubles problem to operator's operation.
In order to comprehensive saw band is skidded and saw band cutting width demand, large scale band saw wheel is being set to weaken slippage problems also
On the basis of guaranteeing effectively to cut, set by the upper change rail part of its innovation of saw band rail changing device and the structure of lower change rail part
Meter, it is achieved that the requirement of the least cutting width of saw band, and this cutting width can be adjusted flexibly as required.Certainly
Saw band rail changing device also functions to guide function simultaneously, it is possible to avoid saw band to skid further, it is ensured that saw band effectively cuts effect.
In order to promote cutting dynamics in saw band cutting, cutting stability, and guaranteeing cutting accuracy, this is the most novel sets the most especially
Having counted saw band positioner, the upper and lower end parts in effective cut portion of saw band is respectively equipped with upper and lower positioning guide wheel group, is guaranteeing
Under saw band smooth and easy transmission premise, the live part optimization of saw band is positioned, effectively overcome in saw band transmission cutting and occur
Partially, the problem such as shake.
This Novel cutting machine is the most preferably designed with auxiliary and pushes away brick device, for transmitting the relevant transmission of haydite block in design
Mechanism's segmentation is positioned at the both sides of saw band, and haydite block becomes some pieces after first time transverse cuts, when longitudinally cutting, and described transmission
The monolithic haydite block of most end cannot be transmitted to realize cutting by mechanism, thus designs this Novel auxiliary boosting brick device, by pushing away brick
Subordinate's pendulum and adjustable shelf move, and push away brick portion and act on most end haydite block to be cut and promote until it completes cutting, the most in fact
Now auxiliary pushes away brick dissection.Push away the reset of brick pusher brick portion to raise up and adjustable shelf retrogressing return, to wait subsequent operation.
This Novel cutting machine is the most preferably designed with device for recovering powder, and this device for recovering powder is adapted to the structure of saw band
And specialized designs, every saw band the close upper and lower end position of both sides band be equipped with a suction port, in cutting, pass through convulsion
Mechanism works, and by every suction port by the dust being still trapped on the band of each side in time, effectively reclaim, thus avoids dust pollution
Environmental problem, ensure that the normal transmission of saw band simultaneously and ensures high intensity cutting performance.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of this Novel ceramsite block cutting machine；
Fig. 2 is another axonometric chart (omitting frame periphery) of this Novel ceramsite block cutting machine；
Fig. 3 is this Novel ceramsite block cutting machine axonometric chart in addition to frame and support platform；
Fig. 4 is the enlarged drawing of local A in Fig. 3；
Fig. 5 is another angle schematic diagram of Fig. 3；
Fig. 6 is the front view of Fig. 3；
Fig. 7 is the front view that single group becomes rail guide wheel；
Fig. 8 is the axonometric chart of the upper positioning guide wheel group of single group；
Fig. 9 is the axonometric chart of this Novel auxiliary boosting brick device；
Figure 10 is the top view of this Novel auxiliary boosting brick device.
Label declaration
Frame 1 switching door 11
Protective cover 12 supports platform 2
31 times saw band wheels 32 of upper saw band wheels
Saw band 33 fixed plate 34
Installation portion 35 embedding groove 351
Auricle 352 movable part 36
Hold out against regulation cock 37 drive mechanism 4
Motor 41 drivewheel 42
Driven pulley 43 pinch roller assembly 44
51 times change rail parts 52 of upper change rail part
Become rail guide wheel 510 fixed plate 511
Connecting shaft 512 nut 513
Deep groove ball bearing 514 circlip for shaft 515
61 times position portions 62 of upper position portion
Positioning guide wheel 610 location-plate 611
Connecting plate 612 regulates fixed block 613
Bearing pin 614 Air blowing cleaning unit 7
Push away brick device 8 underframe 81
Slide rail 811 adjustable shelf 82
Pulley 821 pushes away brick drive mechanism 83
Tooth bar 831 gear 832
Motor 833 pushes away brick portion 84
Push away brick and harrow 840 rotating shafts 841
Auricle 842 push cylinder 85
Dust collection mechanism 91 on air draft mechanism 90
Dust storage chamber 911 suction port 912
Lower dust collection mechanism 92 dust storage chamber 921
Suction port 922
Detailed description of the invention
With detailed description of the invention, this case is described in further detail below in conjunction with the accompanying drawings.
This case relates to a kind of Novel ceramsite block cutting machine, as shown in figures 1 to 6, mainly include frame 1, upper saw band wheels 31,
Lower saw band wheels 32 and some saw bands 33.
As seen in figures 3-6, upper saw band wheels 31 are provided with some band saw wheels, and they levels are in one line is located at the upper of frame 1
End position, it is preferred that saw band wheels 31 are set in addition closed protective by protective cover 12 cover on this.Lower saw band wheels 32 are provided with some saws
Belt wheel, they levels lower end position being located at frame 1 in one line.Provide upper saw band wheels 31 and lower saw band wheels in embodiment
32 are respectively provided with four band saw wheels.Saw band 33 is provided with some, this bar number of some and 31/ time saw band wheels 32 of upper saw band wheels
Band saw wheel number corresponding, corresponding embodiment is provided with four saw bands 33.Some saw band 33 one_to_one corresponding of this correspondence close
Around between the corresponding band saw wheel up and down being located at saw band wheels 31 and lower saw band wheels 31.
Described saw band 33 is driven transmission by drive mechanism 4, and this drive mechanism 4 can be with upper saw band wheels 31 or lower saw band
Wheels 32 are in transmission connection, and provide preferred embodiment as shown in Fig. 3, Fig. 5, and drive mechanism 4 is in transmission connection with upper saw band wheels 31, should
Drive mechanism 4 includes that motor 41, drivewheel 42 and some groups of driven pulleys 43, some groups of driven pulley 43 one_to_one corresponding are coaxially mounted to
On each band saw wheel of lower saw band wheels 32, drivewheel 42 is located on the output shaft of motor 41, if this drivewheel 42 by belt and
Dry group driven pulley 43 is in transmission connection.Driven drivewheel 42 to rotate by motor 41, via belt, driven pulley 43 transmission, can drive
Corresponding band saw wheel rotates.In the specific embodiment be given, drive mechanism 4 is provided with two groups, lays respectively at saw band wheels 31
Both sides, to balance the center of gravity of whole cutting machine.Often group drive mechanism 4 drives two groups of saw band round of saw band wheels 31 respectively
Dynamic, drivewheel 42 is four groove belt pulleys, and driven pulley 43 is two groove belt pulleys.In order to strengthen belt transmission, drivewheel 42 and from
The pinch roller assembly 44 for regulating belt tension it is additionally provided with between driving wheel 43.
Preferably, in order to ensure the degree of tension of saw band 33 winding and realize flexible adjustable effect, the present invention is in upper band saw wheel
It is additionally provided with some groups of saw band governor motions of correspondence at group 31 or lower saw band wheels 32, provides embodiment, these some groups of saw bands
Governor motion is located at lower saw band wheels 32, and the two is commonly assembled in fixed plate 34.Some groups of saw band governor motions and lower saw
Some band saw wheel one_to_one corresponding with wheels 32 assemble, and often this saw band governor motion includes an installation portion 35, a movable part 36 and
Two hold out against regulation cock 37.Installation portion 35 is provided with the embedding groove 351 extended up and down, and movable part 36 is movably embedded in embedding groove 351
In, the corresponding band saw wheel of lower saw band wheels 32 is assembled on movable part 35, and in embodiment, band saw wheel and movable part 35 lay respectively at
The both sides of fixed plate 34, then all offer the adjustment hole that the wheel shaft for band saw wheel runs through and regulates on fixed plate 34, installation portion 35.
On installation portion 35, the both sides up and down of corresponding embedding groove 351 are provided with the auricle 352 of two band keyholes, and two hold out against regulation cock 37 spiral shell respectively sets
On two auricles 352 and hold out against movable part 36 the most up and down.Movable part 36 is up and down and hold out against by two in embedding groove 351
Regulation cock 37 holds out against, and can realize the up-down adjustment of band saw wheel and position, and thus carrys out the degree of tension of flexible saw band 33 winding.
During the work of this Novel ceramsite block cutting machine, drive mechanism the transmission of each saw band 33 is driven to form the cutting of single multiple tracks
Cutter, is sent here haydite block to be cut by relevant connecting gear, gradually pushes to opposite side from the side of cutter, i.e. realizes height
Effect, smooth dissection, the thickness of saw band 33 is thin and little with haydite block contact surface in cutting, brings that cutting seam is little, cutting rubs
The little feature of wiping power, cutting force is splendid, and the noise produced in cutting is minimum, and dust from flying will not be caused to cause dust dirty
Dye.Cutter of the present invention are designed to single row configuration, and advantage is that single cutter frictional resistance is little, but also are relatively beneficial to relevant
Connecting gear matching design.
Preferably, affect cutting problem in order to avoid saw band 33 transmission is skidded, in design upper saw band wheels 31 and under
The diameter of the band saw wheel of saw band wheels 32 is the bigger the better, but the band saw wheel of major diameter can strengthen again the cutting width of saw band 33,
Specific cutting width, the requirement of the least cutting width cannot be met.For this problem, the present invention is arranging large scale saw
On the basis of belt wheel is to weaken slippage problems, design saw band rail changing device realizes saw band the least cutting width the most especially
The requirement of degree, and this cutting width can the most arbitrarily adjust.
During described rail changing device is arranged, need to be inclined to set under described some saw band 33 naturalness, specifically need
The position of upper saw band wheels 31 and lower saw band wheels 32 is adjusted, even if upper saw band wheels 31 and lower saw band wheels 32 are in up and down
Shift to install (as shown in Figure 6), with these lower saw band wheels 32 relatively go up saw band wheels 31 deviation side as right side, then opposite side
For left side.Each saw band 33 all includes left side band M and right side band N, and correspondence is above-mentioned to be shifted to install, under naturalness, and each saw band 33
Left side band M and right side band N in from top to bottom toward right bank extend.Saw band rail changing device includes change rail part 51 and lower change rail
Part 52, on this, change rail part 51 and lower change rail part 52 all include that level in one line some groups change rail guide wheels (are wherein gone up
The change rail guide wheel becoming rail part 51 sees label 510 in Fig. 7), upper change rail part 51 and the respective some groups of changes of lower change rail part 52
The group number of rail guide wheel is corresponding with the bar number of saw band 33.Some groups of change rail guide wheel 510 one_to_one corresponding tops of upper change rail part 51 set
On the left surface of the left side band M of some saw bands 33, the position that rail guide wheel 510 top sets is so that band M change rail is in vertically on the left of this
Extended it is as the criterion.Some groups of change rail guide wheel one_to_one corresponding tops of lower change rail part 52 are located at the right side band N of some saw bands 33
Right flank on, become the position that sets, rail guide wheel top so that band N becomes rail and is as the criterion in the most extended on the right side of this.
Further, in order to strengthen becoming the smooth and easy effect of rail, the often group of described upper change rail part 51 and lower change rail part 52 becomes
Rail guide wheel includes at least two (in embodiment being two), and this at least two becomes rail guide wheel with folk prescription formula ladder of turning right from top to bottom
Arrange.Rail guide wheel one mounting means is become as Fig. 7 provides often group, as a example by act becomes the list group change rail guide wheel of rail part 51, Dan Zubian
The package assembly of rail guide wheel mainly includes fixed plate 511 and two connecting shafts 512, and two become rail guide wheel 510 passes through deep groove ball bearing
514 and circlip for shaft 515 coordinate and be respectively assembled in two connecting shafts 512, this two connecting shaft 512 is common by nut 513
It is locked in fixed plate 511.
Preferably, saw band 33 has certain development length, by various power effects in cutting, unavoidably there will be to walk
Partially, the problem such as shake, thus can affect the cutting dynamics in saw band 33 cutting, cutting stability, and cutting accuracy.In this, this
Invention has also been specifically designed saw band positioner, determines that effective cut portion, saw band positioner include point in saw band 33
It is not located at the upper positioning guide wheel group 61 of the upper and lower end parts of this effective cut portion and lower positioning guide wheel group 62.
Every saw band 33 includes both sides band (M, N).Upper position portion 61 includes positioning some saw bands for one_to_one corresponding
The upper positioning guide wheel group of the plural groups (twices of 33 numbers of saw band) of the band upper end, both sides of 33, lower position portion 62 includes for one by one
Positioning guide wheel group under the plural groups (twices of 33 numbers of saw band) of the band lower end, both sides of some the saw bands 33 in corresponding location.Often upper fixed
Position guide wheel group and lower positioning guide wheel group are respectively provided with two positioning guide wheels being clamped in side by side on band two sides, each side and (wherein go up location division
The positioning guide wheel dividing 61 sees label 610 in Fig. 8).Under guaranteeing saw band smooth and easy transmission premise, by each group of two positioning guide wheels pair
The upper and lower end parts of the live part of saw band carries out optimization location, effectively overcomes in saw band transmission cutting and wandering off occurs, shake
Etc. problem.
Further, in order to realize the adjustability of each group of two positioning guide wheel location saw bands, the present invention respectively organizes two positioning guide wheels also
Assembled by a re-pitching unit.As a example by lifting upper position portion 61 such as Fig. 8, this is often organized re-pitching unit and includes a location-plate
611, two connecting plates 612 and two bearing pins regulation unit, often this bearing pin adjustment unit specifically includes regulation fixed block 613 and bearing pin
614.Often organizing two positioning guide wheels 610 to be respectively movably arranged on side by side in left and right on location-plate 611 by connecting plate 612, two regulations are solid
Determining block 613 and be separately fixed at the both sides of location-plate 611, two bearing pins 614 are locked on two regulation fixed blocks 613 respectively, and interior
End holds the lateral border of connecting plate 612 respectively.In embodiment, the bearing pin 614 of every bearing pin regulation unit is provided with upper and lower two groups.In
This holds out against amplitude by regulation both sides bearing pin 614 to connecting plate 612, can simply adjust the spacing between two positioning guide wheels 610,
Realize the adjustable effect in location to saw band 33.
Preferably, haydite block carries out transverse and longitudinal cutting twice, and when carrying out transverse cuts for the first time, haydite block is monoblock knot
Structure, the relevant connecting gear being positioned at saw band both sides can carry out coherent transmission cutting to haydite block.Longitudinally cut carrying out second time
When cutting, haydite block has been some pieces side by side, and in cutting, a haydite block of most end cannot accept the relevant connecting gear of both sides also
By its power transmission.It is also devised with special auxiliary for this problem present invention and pushes away brick device 8.
Described auxiliary pushes away brick device 8 as shown in figs. 9-10, and it is located in the frame 1 of cutting machine, mainly includes pedestal 81, lives
Moving frame 82 and push away brick portion 83.Adjustable shelf 82 adjustable shelf is located on pedestal 81, concrete, and pedestal 81 is provided with two slide rails 811, movable
Frame 82 is provided with the two groups of pulleys 821 slided along two slide rails 811.By slide rail 811 and the mating reaction of pulley 821, adjustable shelf
82 smoothly move back and forth on pedestal 81.Pedestal 81 be provided with drive adjustable shelf 82 move back and forth push away brick drive mechanism 83.
This pushes away brick drive mechanism 83 1 preferred embodiment as it is shown on figure 3, include tooth bar 831, gear 832 and motor 834, and tooth bar 831 sets
There are two, are respectively provided on two curb girders of pedestal 81 and extended along adjustable shelf 82 moving direction.Gear 832 is provided with two groups,
They are located on adjustable shelf 82 and engage each other with described two tooth bars 831 respectively.Motor 833 (is not shown in figure by drive
Go out) it is in transmission connection with gear 832.Driven two gears 832 to walk along tooth bar 831 by motor 833 via drive, finally carry
Dynamic adjustable shelf 82 moves horizontally and pushes away brick.
The described brick portion 84 that pushes away preferably is made up of some brick rakes 840 that push away being arranged side by side.This connection end pushing away brick portion 84 leads to
Crossing rotating shaft 841 rotating group to be contained on adjustable shelf 82, this adjustable shelf 82 is provided with the rotary driving machine driving rotating shaft 841 to rotate
Structure.This rotary drive mechanism is specially a push cylinder 85, and the cylinder body of this push cylinder 85 is located on adjustable shelf 82, rotating shaft 841
Being provided with an attachment lug 842, the piston rod end of push cylinder 85 is rotatably connected on attachment lug 842.By push-and-pull oil
The telescopic action of the piston rod of cylinder 85, is linked by attachment lug 842, and rotating shaft 841 can be driven to rotate, and final drive pushes away brick
Pendulum 841 is raised around the shaft by portion 84.
Auxiliary pushes away the lateral location that brick device 8 is located at the top end of frame 1, and its original state, adjustable shelf 82 retreats and pushes away
Brick portion 84 faces upward to horizontal level.Through transverse cuts haydite block (some pieces are arranged side by side along cut direction) from auxiliary push away brick dress
The lower section putting 8 is transmitted into cutting machine, treats that the haydite block of most end is crossed and pushes away brick portion 84, pushes away the rear of brick portion 84 lap portion haydite block,
Move from adjustable shelf 82 toward pushing away brick direction afterwards, pushed the cutting of haydite block from pushing away relevant connecting gear with brick portion 84, treat most end
Haydite block cutting time, mainly by push away brick portion 84 promote make the haydite block of this most end be cut and send on rear side of relevant conveyer
On structure.After single pushes away brick, push away brick portion 44 and reset and raise up and adjustable shelf 82 retreats return, to wait subsequent operation.
Preferably, it is provided with support platform 2 at described saw band 33 before and after corresponding described segmentation between relevant connecting gear, is used for
Undertaking effect front and back.Described support platform 2 is connected with in frame 1 and is positioned at above lower saw band wheels 32, closes to realize saw band 33
Around setting, this support platform 2 offers and for the some of being arranged in pairs of running through of some saw bands 33, saw band hole group (is not shown in figure
Go out).It is also preferred that the left the both sides supporting platform 2 are respectively provided with the hang plate down tilted, band saw wheel set by the cover that is provided for of this hang plate
Group 32 is with to its in addition closed protective, and the disintegrating slag that more mainly will drop in cutting guides toward both sides and collects, to avoid disintegrating slag
Pile up and affect cutting.Separately, the both sides of frame 1 are additionally provided with switching door 11, and during cutting, this switching door 11 is closed, and are beneficial to safety and cut
Cut operation；When not cutting, by opening switching door 11, it is possible to carry out Convenient inspection maintenance or other operations.
It is preferred that described saw band 33 is when cutting haydite block is made in transmission, inevitably produce dust, if the most not to powder
Dirt is collected reclaiming, and one is to pollute production environment, and two is that dust circulates with saw band transmission, can affect saw band transmission, and
Also can affect saw band cutting performance.It is thus directed towards this problem, designs the present invention and be exclusively used in the dust recovery of haydite block cutting machine
Device.
As in figure 2 it is shown, device for recovering powder is located in frame 1, it includes air draft mechanism 90, upper dust collection mechanism 91 and lower suction
Dirt mechanism 92.Air draft mechanism 90 has inlet scoop, and two-way is divided in this inlet scoop, and this two-way is connected respectively by ventilation shaft respectively
Dust collection mechanism 91 and lower dust collection mechanism 92 go out dirt end.Upper dust collection mechanism 91 and lower dust collection mechanism 92 are respectively provided at saw band 33
Lateral location near upper and lower end.On this dust collection mechanism 91 and lower dust collection mechanism 92 be respectively equipped with several suction ports 911,
921, this several suction port 911,921 one_to_one corresponding respectively is arranged towards the both sides band of some saw bands 33.It is preferred that upper suction
Dirt mechanism 911 and lower dust collection mechanism 912 are respectively provided with the dust storage chamber 912,922 of a strip, and several suction ports 911 described are side by side
Be located on dust storage chamber 912, in like manner several suction ports 921 described are located on dust storage chamber 922 abreast.
During the work of haydite block cutting machine, the air draft mechanism 90 of device for recovering powder is opened, and makes dust collection mechanism 91 and lower suction
Each suction port 911,921 of dirt mechanism 92 all produces dust suction wind-force, in saw band 33 transmission cutting process, and will still by every suction port
Being trapped in the dust on each side band (M, N) in time, effectively reclaim, the dust that each suction port 911,921 absorbs is through dust storage chamber
912,922 collect after, then send through respective ventilation shaft.Described upper and lower two groups of dust collection mechanisms coordinate dust suction to ensure that saw band 33
Normal transmission and guarantee high intensity cutting performance, it also avoid the problem that dust atmosphere pollutes.
The foregoing is only the preferred embodiments of the present invention, all impartial changes done with scope of the invention as claimed and
Modify, the scope of the claims in the present invention all should be belonged to.
Claims (9)
1. a Novel ceramsite block cutting machine, it is characterised in that: include frame, upper saw band wheels, lower saw band wheels and some
Saw band；The described upper saw band wheels level upper end position being located at described frame in one line, described lower saw band wheels level one word
Arrange the lower end position being located at described frame；Described some saw band one_to_one corresponding closed loops around be located at described upper saw band wheels and under
Between the corresponding band saw wheel up and down of saw band wheels；Described upper saw band wheels or lower saw band wheels upload its rotation of drive that has been dynamically connected
Drive mechanism；
Described upper saw band wheels and lower saw band wheels are presented down and are shifted to install, with the most described upper saw band wheels of these lower saw band wheels
The side of deviation is right side, then opposite side is left side；Described some saw bands respectively include left side band and right side band；Described frame
On be additionally provided with saw band rail changing device, this saw band rail changing device includes change rail part and lower change rail part, on this change rail part and
Lower change rail part all includes the some groups of change rail guide wheels that level is in one line, and some groups of change rails of wherein said upper change rail part are led
On the left surface of the left side band that wheel one_to_one corresponding top is located at described some saw bands, so that band change rail sets in vertically extending on the left of this
Put；Some groups of change rail guide wheel one_to_one corresponding tops of described lower change rail part are located at the right flank of the right side band of described some saw bands
On, so that band becomes rail in the most extended on the right side of this.
2. Novel ceramsite block cutting machine as claimed in claim 1 a kind of, it is characterised in that: often organize described change rail guide wheel include to
Few two, this at least two becomes rail guide wheel and arranges with folk prescription formula ladder of turning right from top to bottom.
3. a kind of Novel ceramsite block cutting machine as claimed in claim 1, it is characterised in that: every described saw band all includes two
Side band；Being additionally provided with saw band positioner in described frame, this saw band positioner includes position portion and lower position portion, should
Upper position portion includes positioning positioning guide wheel group in the plural groups of the band upper end, both sides of described some saw bands for one_to_one corresponding,
Described lower position portion includes positioning under the plural groups of the band lower end, both sides of described some the saw bands in one_to_one corresponding location leading
Wheels；Often organize described upper positioning guide wheel group and lower positioning guide wheel group is respectively provided with two be clamped in side by side on band two sides, described side and determines
Position guide wheel.
4. Novel ceramsite block cutting machine as claimed in claim 3 a kind of, it is characterised in that: often organize described upper positioning guide wheel group or
Under person, two positioning guide wheels of positioning guide wheel group are respectively movably arranged on same location-plate by a plate, corresponding on this location-plate
The outside of connecting plate described in two is respectively provided with one and regulates unit for holding out against the bearing pin of corresponding described connecting plate.
5. a kind of Novel ceramsite block cutting machine as claimed in claim 1, it is characterised in that: it is additionally provided with auxiliary in described frame and pushes away
Brick device, this auxiliary pushes away brick device and mainly includes pedestal, adjustable shelf and push away brick portion；Described adjustable shelf is actively installed on described pedestal
On, this pedestal be provided with drive described adjustable shelf move back and forth push away brick drive mechanism；The described connection end in brick portion that pushes away is by one
Axis of rotation is assembled on described adjustable shelf, and this adjustable shelf is provided with the rotary drive mechanism driving described rotating shaft to rotate.
6. a kind of Novel ceramsite block cutting machine as claimed in claim 5, it is characterised in that push away brick drive mechanism described in: and include tooth
Bar, gear and motor, described tooth bar is located on described pedestal and extended along described adjustable shelf moving direction, and described gear sets
Engaging each other on described adjustable shelf and with described tooth bar, described motor carries out transmission even by drive and described gear
Connect；Described rotary drive mechanism is a push cylinder, and the cylinder body of this push cylinder is located on described adjustable shelf, and described rotating shaft sets
An attachment lug, the piston rod end of described push cylinder is had to be rotatably connected on described attachment lug.
7. a kind of Novel ceramsite block cutting machine as claimed in claim 1, it is characterised in that: every described saw band all includes two
Side band；Being additionally provided with device for recovering powder in described frame, this device for recovering powder includes air draft mechanism, upper dust collection mechanism and lower suction
Dirt mechanism；The inlet scoop of described air draft mechanism divides what two-way connected described upper dust collection mechanism and lower dust collection mechanism respectively to go out dirt end；
Described upper dust collection mechanism and lower dust collection mechanism are respectively provided at the lateral location of the close upper and lower end of described saw band, vacuum cleaner on this
Structure and lower dust collection mechanism are respectively equipped with one_to_one corresponding several suction ports towards the both sides band of described some saw bands.
8. a kind of Novel ceramsite block cutting machine as claimed in claim 7, it is characterised in that: described upper dust collection mechanism and lower dust suction
Mechanism is respectively provided with the dust storage chamber of a strip, and this dust storage chamber has been arranged side by side several suction ports described.
9. a kind of Novel ceramsite block cutting machine as claimed in claim 1, it is characterised in that: described upper saw band wheels or lower saw
Band wheels are located in a fixed plate, and in this fixed plate, horizontal Tile is provided with some groups of saw band governor motions；Often organize the regulation of this saw band
Mechanism all includes that an installation portion, a movable part and two hold out against regulation cock；Described installation portion is provided with the embedding groove extended up and down, institute
Stating movable part to be movably embedded in described embedding groove, the corresponding band saw wheel of described upper saw band wheels or lower saw band wheels is assembled in
On described movable part；On described installation portion, the both sides up and down of corresponding described embedding groove are provided with the auricle of two band keyholes, described two tops
Tight regulation cock is arranged in respectively on described two auricles and holds out against described movable part the most up and down.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510062526.7A CN104608257B (en) | 2015-02-06 | 2015-02-06 | A kind of Novel ceramsite block cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510062526.7A CN104608257B (en) | 2015-02-06 | 2015-02-06 | A kind of Novel ceramsite block cutting machine |
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| CN104608257A CN104608257A (en) | 2015-05-13 |
| CN104608257B true CN104608257B (en) | 2017-01-04 |
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| CN201510062526.7A Expired - Fee Related CN104608257B (en) | 2015-02-06 | 2015-02-06 | A kind of Novel ceramsite block cutting machine |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015913B (en) * | 2017-12-01 | 2019-05-17 | 重庆成维轻质墙板有限公司 | Haydite block cutter device |
| CN114147812A (en) * | 2021-10-12 | 2022-03-08 | 浙江格铭工艺品有限公司 | Building blocks production is with cutting device |
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| TW235268B (en) * | 1994-08-25 | 1994-12-01 | Hwa-Shin Jan | A stone horizontal diamond band saw |
| CN102350739A (en) * | 2011-10-18 | 2012-02-15 | 黄炳福 | High-yield low-noise foamed concrete cutting machine |
| CN202293059U (en) * | 2011-10-18 | 2012-07-04 | 黄炳福 | Cutting production line for foaming concrete building block |
| CN202388634U (en) * | 2011-11-11 | 2012-08-22 | 福建海源自动化机械股份有限公司 | Manufacturing device for bricks with irregular surfaces |
| CN103121244A (en) * | 2011-11-17 | 2013-05-29 | 吴爱华 | Multi-saw combination crosscutting assembly line |
| CN203019544U (en) * | 2012-12-11 | 2013-06-26 | 天津海洋绿洲液压机械有限公司 | Brickwork cutting machine |
| CN204487843U (en) * | 2015-02-06 | 2015-07-22 | 福建卓越鸿昌环保智能装备股份有限公司 | A kind of Novel ceramsite block cutting machine |
-
2015
- 2015-02-06 CN CN201510062526.7A patent/CN104608257B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW235268B (en) * | 1994-08-25 | 1994-12-01 | Hwa-Shin Jan | A stone horizontal diamond band saw |
| CN102350739A (en) * | 2011-10-18 | 2012-02-15 | 黄炳福 | High-yield low-noise foamed concrete cutting machine |
| CN202293059U (en) * | 2011-10-18 | 2012-07-04 | 黄炳福 | Cutting production line for foaming concrete building block |
| CN202388634U (en) * | 2011-11-11 | 2012-08-22 | 福建海源自动化机械股份有限公司 | Manufacturing device for bricks with irregular surfaces |
| CN103121244A (en) * | 2011-11-17 | 2013-05-29 | 吴爱华 | Multi-saw combination crosscutting assembly line |
| CN203019544U (en) * | 2012-12-11 | 2013-06-26 | 天津海洋绿洲液压机械有限公司 | Brickwork cutting machine |
| CN204487843U (en) * | 2015-02-06 | 2015-07-22 | 福建卓越鸿昌环保智能装备股份有限公司 | A kind of Novel ceramsite block cutting machine |
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| CN104608257A (en) | 2015-05-13 |
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