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A robot batching hopper

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Publication number
CN104608250B
CN104608250B CN 201510081469 CN201510081469A CN104608250B CN 104608250 B CN104608250 B CN 104608250B CN 201510081469 CN201510081469 CN 201510081469 CN 201510081469 A CN201510081469 A CN 201510081469A CN 104608250 B CN104608250 B CN 104608250B
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CN
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CN 201510081469
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Chinese (zh)
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CN104608250A (en )
Inventor
程顺中
王予洁
胡浩
张厚根
蔡时雨
魏国宏
张相阳
杨英鸽
杨自飞
周虎
李磊
张纯鑫
余军
李红秀
张翠果
刘兴稳
陈春玲
曹晓梅
刘宇飞
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河南恒禹水利工程有限公司
罗涛
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Abstract

一种机器人配料斗,它由四棱台形料斗,梯形翘翘板、破碎器、弧形刮板、变频电动机及控制模块组成,梯形翘翘板经支架连接在四棱台形料斗内壁上,破碎器经轴承连接在四棱台形料斗上,弧形刮板经导向筒与四棱台形料斗四角处连接、并经第一传动杆与梯形翘翘板下端角处微型轴连接,变频电动机经螺栓连接在四棱台形料斗外壁上、并经第二传动杆与翘翘板上的小轴连接、经扇形齿轮与破碎器轴端的齿轮啮合,变频电动机经导线与控制模块连接。 A robot batching hopper, which hopper by a quadrangular pyramid shape, a trapezoidal seesaw, breaker, curved blade, and a variable frequency motor control module, a trapezoidal stand is connected to the seesaw via the quadrangular pyramid-shaped hopper wall, breaker is connected via a bearing on a quadrangular pyramid-shaped hopper, the arcuate blade through the guide tube and a quadrangular pyramid-shaped hopper is connected at the four corners, and is connected via a first micro-axis drive rod and the lower end of the seesaw trapezoidal corners, the inverter motor is bolted via quadrangular trapezoidal outer wall of the hopper, and a small shaft is connected via a second transmission seesaw lever, meshing with the sector gear by a gear shaft breaker, the motor is connected via a wire to the inverter control module. 本发明结构新颖,送料顺畅,无堵塞现象、性能稳定、坚固耐用,实用性强。 The present invention is a novel structure, smooth feeding, no clogging, stable, durable and practical.

Description

一种机器人配料斗 A robot batching hopper

技术领域 FIELD

[0001]本发明涉及建筑施工设备技术领域,特别适用于混凝土搅拌自动控制上料设备中的四棱台形料斗。 [0001] The present invention relates to the field of construction equipment, particularly suitable for automatic control of the concrete mixing device feeding the hopper of a quadrangular pyramid shape.

背景技术 Background technique

[0002]目前混凝土搅拌站使用的自动控制上料设备中,四棱台形料斗有装震动器和螺旋推动器两种,都是为了使四棱台形料斗中的中砂自动下落到传送带或落到搅拌机中;装震动器和装螺旋推动器的四棱台形料斗均适用于砂粒均匀、含水率在8%以下,流动性较好的中砂,而对于含水率在8%以上的中砂、或带有碎小的冰冻结块的中砂,就很难适用了,往往造成四棱台形料斗内中砂堵塞,不能下落,并且也不符合拌合混凝土规范要求,碎小的冰冻结块的中砂容易造成浇筑的混凝土出现蜂窝,这也是造成浇筑混凝土严重的质量事故原因之一,装载机将中砂自上而下倒入四棱台形料斗时、冲击力大、加大了中砂在四棱台形料斗内的堆积密度,而湿度较大的中砂、粘结强度也大,支撑力较大,加之在震动器的震动作用下,使中砂沿四棱台形料斗坡壁四个方向往下 [0002] automatic control of the current feeding devices used in the concrete mixing station, a quadrangular pyramid-shaped hopper mounted vibrators and two kinds of screw propellers, are intended to enable a quadrangular pyramid shape in the sand hopper to the conveyor belt or falling automatically fall blender; means vibrator and mounted screw propellers quadrangular pyramid-shaped hopper are suitable for uniform sand, moisture content of 8% or less, good fluidity of the sand, and for the water content of the sand at 8% or more, or with there Suixiao frozen agglomerated sand, it is difficult to apply, often resulting in clogging of the sand hopper quadrangular pyramid shape, can not fall, and the concrete mix does not meet specifications, frozen Suixiao agglomerated sand when pouring the concrete appear likely to cause cellular, which is caused by one of the serious quality of pouring concrete cause of the accident, the loader will pour sand from top to bottom quadrangular pyramid-shaped hopper, the impact force, increased sand in the quadrangular bulk density within the hopper-shaped stage, and the humidity of the sand, the adhesive strength is large, a larger supporting force, coupled with motions at the vibrator, the sand of the four directions in a quadrangular pyramid shape along the hopper wall slope down 口聚集,而传送带与四棱台形料斗下口间的距离又小,在传送带不传送时装入中砂,更加密实,不能流动,特别是四棱台形料斗四角处的中砂更难下滑,失去了流动性,不能自动下落;而螺旋推动器推动四棱台形料斗内中砂时,形成下空上篷,也不能使中砂自动下落,使自动上料设备失去了自动控制配料和上料功能,还需要工人用铁锹一锹锹将中砂挖出,待畅通后,再将中砂一锹一锹装入四棱台形料斗内,这样浪费了大量的时间、人工及机械费,并且又要拖延施工工期、经常造成混凝土工程冻伤质量事故及增大工程成本。 Port aggregation, down quadrangular pyramid-shaped hopper conveyor and the distance between the mouth and small, is not transferred into the sand in fashion belt, more dense, it can not flow, particularly in a quadrangular pyramid-shaped sand hopper at the four corners harder to decline, losing mobility, not automatically fall; and when the screw propellers driven by sand, formed in a quadrangular pyramid-shaped hopper empty the canopy, can not automatically fall in the sand, so that automatic feeding device loses control of automatic batching and feeding function, workers also need a spade a spade shovel to dig in the sand, until smooth, and then in the sand in a spade a spade into the quadrangular pyramid-shaped hopper, which wastes a lot of time, labor and machinery costs, and delays but also construction period, often resulting in frostbite quality concrete work accidents and increased project costs.

发明内容 SUMMARY

[0003]本发明的目的是:提供一种机器人配料斗,该设备能克服背景技术中的不足、并兼具其优点,能实现不受碎小的冰冻结块中砂影响,能使四棱台形料斗内的中砂自动下落顺畅,整个四棱台形料斗内没有附着中砂的死角,给自动化控制设备的配料、上料提供了保障。 [0003] The object of the present invention are: to provide a robot batching hopper, the apparatus can overcome the deficiencies of the background art, and both advantages can be realized without blocking Suixiao frozen sand impact, can quadrangular sand within the hopper-shaped table automatically fall smoothly without adhering dead sand in the entire quadrangular pyramid-shaped hopper, to the dosing device automatic control, the feed to provide a guarantee.

[0004]实现本发明所采取的技术方案是:该设备由四棱台形料斗、梯形翘翘板、破碎器、弧形刮板、变频电动机及控制模块组成,梯形翘翘板经支架连接在四棱台形料斗内壁上、破碎器经轴承连接在四棱台形料斗上,弧形刮板经导向筒与四棱台形料斗内四角处连接、并经第一传动杆与梯形翘翘板下端角处的微型轴连接,变频电动机经螺栓连接在四棱台形料斗外壁上、并经第二传动杆与翘翘板上小轴活动连接、经扇形齿轮与破碎器轴端的齿轮啮合,变频电动机经导线与控制模块连接。 [0004] implement the technical solution provided by the present invention: The equipment consists of a quadrangular pyramid-shaped hopper, trapezoidal seesaw, breaker, curved blade, and a variable frequency motor control module, the trapezoidal bracket is connected via four seesaw shaped bevel on the inner wall of the hopper, via bearings breaker connected to the quadrangular pyramid-shaped hopper, curved blade connected to the four corners of the quadrangular pyramid-shaped hopper through the guide tube, and a first transmission rod via the corners of the trapezoidal lower end of the seesaw miniature shaft, via the inverter motor is bolted on the outer wall of the quadrangular pyramid-shaped hopper, and is connected via a second drive shaft with the pinion shaft seesaw activities, engaging with the sector gear by a gear shaft breaker, and the control inverter motor via the wire module.

[0005]为了让四棱台形料斗内的冰冻砂块有效破碎使中砂顺畅下落,设置的变频电动机有两台,经导线与控制模块连接,均由控制模块控制,第一台变频电动机轴端有转动轮,转动轮上的偏心轴与第二传动杆连接,第二传动杆与翘翘板上小轴活动连接,第一台变频电动机经螺栓连接在四棱台形料斗外壁一侧、相邻的一侧经固定架、螺栓连接着第二台变频电动机、第二台变频电动机经扇形齿轮与破碎器轴端的齿轮啮合。 [0005] In order to make the frozen blocks of sand within the hopper quadrangular pyramid shape so that the effective crushing sand falling smoothly, there are provided two inverter motor, via a wire connected to the control module, the control by the control module, the first inverter motor shaft wheel has rotated, the rotation of the wheel on the eccentric shaft and the second shaft connector, and a second transmission rod activity on seesaw small shaft is connected, via the first inverter motor is bolted to the side of the outer wall of a quadrangular pyramid-shaped hopper, adjacent side of the holder via a bolt connected to the second variable frequency electric motor, a second inverter motor by engagement of the sector gear and a gear shaft breaker.

[0006]为了让四棱台形料斗内的中砂有效降低水分,使中砂顺畅下落,设置的翘翘板有两块,经支架分别设置在四棱台形料斗内相对的两个内壁上、并经带矩形翻板的第三传动杆与翘翘板上的小轴活动连接,每块翘翘板的上侧及左右两侧与四棱台形料斗壁之间经能胀缩的防护罩连接,能胀缩的防护罩一侧与翘翘板粘接、另一侧与四棱台形料斗壁粘接,防护罩能防止中砂落入翘翘板与料斗壁之间的缝隙内,以免阻挡翘翘板的运动;翘翘板内设置有电加热板,该电加热板经导线与温度控制器连接,而温度控制器经导线与控制模块连接并由控制模块控制,对中砂进行加热破碎,降低中砂含水率,提高中砂、搅拌混凝土的温度,加快混凝土凝固速度、防止混凝土冻伤确保混凝土质量。 [0006] To keep the sand in the hopper in a quadrangular pyramid shape effectively reduce the moisture, so that smooth falling sand, with a seesaw disposed two by two brackets are provided on opposing inner walls of the quadrangular pyramid-shaped hopper, and the third axis of the transmission rod and the small activity on the seesaw flap connected by a rectangular strip, the dilations can shield each connected between the upper left and right sides of the seesaw quadrangular pyramid-shaped hopper wall, dilations can shield the adhesive side of the seesaw, the other side of the quadrangular pyramid-shaped hopper wall with adhesive, the shield can be prevented in the gap between the hopper wall and the sand falls seesaw, to avoid blocking Alice movement of the rocker; the seesaw is provided with an electric heating plate, the heating plate via electric wires connected to a temperature controller, the temperature controller is connected by wire via the control module and control module, for heating the crushed sand, reducing the moisture content of sand, sand improve stirred temperature of the concrete, the concrete to accelerate the solidification rate, to prevent frostbite concrete to ensure the quality of concrete.

[0007]为了使四棱台形料斗内中砂顺畅下落,对中砂加热翻动、破碎冻结砂块,降低中砂含水率,加快混凝土凝固速度提高混凝土质量,设置的破碎器,由条形破碎刀片、破碎器轴及齿轮组成,破碎刀片垂直焊接在破碎器轴上,但破碎刀片的横断面和转动轴构成一个不等于90°的夹角,而破碎器轴端经销钉连接着齿轮,该破碎器轴为圆柱筒形,它的一端为开口,从开口插入有电加热棒,电加热棒经绝缘材料固定在半球形法兰盘上、并经半球形法兰盘及螺栓与四棱台形料斗外壁连接,电加热棒经导线与温度控制器连接,温度控制器经导线与控制模块连接,并由控制模块控制,破碎器轴的另一端带齿轮;该破碎器有两个,平行设置在四棱台形料斗中,两个破碎器的刀片交叉排列,第一个破碎器轴端只有一个齿轮,第二个破碎器轴端有两个齿轮、其中破碎器 [0007] In order to make a quadrangular pyramid shape in the sand within the hopper fall smoothly on the turning heated sand, broken frozen blocks of sand, sand moisture content decreased, the solidification speed is increased to speed up the concrete quality of concrete breaker provided by the crushing blade bar crushing shaft and gears, welded to the vertical crushing blade shaft shredder, but the crushing blade and the rotating shaft of the cross-sectional configuration is not equal to a 90 ° angle, and the breaker shaft distribution gear connected staple, the crushing a cylindrical tubular shaft, one end of which is open, electric heating rods inserted from the opening, electric heating rods through the insulating material is fixed to the semi-spherical flange, and by a hemispherical flange and bolt-shaped with a quadrangular hopper table the outer wall is connected, via a wire electric heating rods are connected to the temperature controller, the temperature controller via a wire connected to the control module by the control module, the other end of the shaft of the geared breaker; the shredder has two, four disposed parallel bevel-shaped hopper, two cross breaker blade arrangement, the first axial end a breaker only one gear, the second shaft has two gears breaker, wherein the breaker 外端的一个齿轮和第二台变频电动机轴端的扇形齿轮嗤合,另一个齿轮和过桥齿轮嗤合,而过桥齿轮又和第一个破碎器轴端的齿轮嗤合,而过桥齿轮经销钉连接在轴上、过桥齿轮的轴经轴承连接在四棱台形料斗外壁上,过桥齿轮轴的中段经轴承与支撑架连接,支撑架经螺栓连接在四棱台形料斗壁上,过桥齿轮轴端还有一个经销钉连接的齿轮,该齿轮与第二台变频电动机轴端的扇形齿轮转动时啮合,过桥齿轮的轴可转动。 An outer end and a second gear stage inverter motor shaft laugh sector gear engaged, the other engaged gear and the carrier gear laugh, and a first carrier gear and another gear shaft breaker laugh together, and the staple carrier gear Business quadrangular pyramid-shaped connecting the outer wall of the hopper shaft via a bearing carrier gear shaft connected to the middle of the bridge is connected via a gear shaft and a bearing support frame, the support frame is bolted via a quadrangular pyramid-shaped hopper walls, the carrier gear nail shaft and a gear connected to the distribution, the gear and the second variable frequency motor shaft rotates sector gear meshed, rotatable carrier gear shaft.

[0008]为了使四棱台形料斗内中砂顺畅下落减小四个内角的摩擦力,在四棱台形料斗四个内角设置成弧形角并有弧形刮板,该弧形刮板由导向杆和刮板本体组成,刮板本体上的把手穿过弧形角、导向筒上的狭缝焊接在导向杆上,导向杆上的微型轴可在弧形角、导向筒上的狭缝内滑动,并经第一传动杆与翘翘板下端角处的微型轴连接。 [0008] In order to make a quadrangular pyramid shape in the sand within the hopper fall smoothly reduced friction four interior angles, arranged in an arc angle of quadrangular pyramid-shaped hopper and four arcuate interior angle blade, the blade by the arcuate guide the lever and the blade body composition, through the body of the handle on the blade arc angle, the guide rod, the guide rod axis micro slit on the slit welding arc angle in the guide cylinder, the guide tube sliding, and connected via a first transmission rod and the micro-axis at the lower corner seesaw.

[0009]本发明的积极效果是:结构新颖、操作简便,料斗内中砂均可顺畅下落,四角处不再有附着的中砂,给混凝土搅拌站自动化控制设备提供供料保障、配料精准、上料及时,使用性能稳定、坚固耐用,实用性强;比现有技术设备可减少不必要的电能损失、人工及机械费损失;对于含水率在8%以上中砂,既可破碎并化解冰冻结块中砂、降低含水率使中砂顺畅下落,又能提高中砂温度,保障混凝土在冬季的施工质量,再也不会因料斗堵塞而拖延施工工期、增大工程成本,彻底解决了因此造成的,混凝土质量以及工期违约罚款等问题。 [0009] The positive effect of the present invention are: novel structure, easy to operate, the hopper can be smoothly falling sand, sand at the four corners are no longer attached, concrete mixing station to the control device provides automatic protection feed, precise ingredients, when the materials, stable performance, durable, practical; than the prior art device can reduce unnecessary power loss, loss of labor and machinery costs; for more than 8% moisture content in the sand, both crushed ice and saved frozen blocks of sand, reducing the moisture content of the sand smooth whereabouts, but also raise the temperature in the sand to protect the concrete in winter construction quality, never because of clogging hopper delay the construction period, increasing the cost of the project, thus completely solved caused by the breach of concrete quality and duration of fines and other issues.

附图说明 BRIEF DESCRIPTION

[0010]附图1为本发明外部结构示意图; [0010] Figure 1 a schematic view of the external structure of the present invention;

[0011]附图2为附图1的侧视图; [0011] Figure 2 is a side view of the accompanying drawings;

[0012]附图3为附图1的俯视图; [0012] Figure 3 is a top view of the drawings Figure 1;

[0013]附图4为附图3上的A—A剖视图; [0013] 4 A-A cross-sectional view of the three reference to the accompanying drawings;

[0014]附图5为附图3上的B — B向剖视图(即刮板本体与导向杆、导向筒、弧形角以及四棱台形外壁连接相对位置示意图); [0014] FIG. 5 B is a 3 on the drawings - B to the cross-sectional view (i.e., the blade body and the guide rod, the guide tube, and arc angle of quadrangular pyramid-shaped wall connected to the relative positions of illustration);

[0015]附图6为附图3上的破碎器轴内电加热棒及端部半球形法兰盘大样示意图; [0015] Figure 6 of the inner shaft and the electric heating rods breaker hemispherical end portion on the flange 3 of the drawings a schematic view of a large sample;

[0016]附图7为控制模块与变频电动机、温度控制器连接示意图,以及温度控制器与电加热棒、电加热板连接示意图。 [0016] BRIEF inverter and the motor control module, a schematic view of the temperature controller is connected, and a temperature controller electrically connected to the heating rod a schematic, electrical heating plate 7.

具体实施方式 detailed description

[0017]本发明如附图1、2、3所示,该设备由四棱台形料斗1、梯形翘翘板2、破碎器3、弧形刮板4、变频电动机5及控制模块8组成,梯形翘翘板2经支架21连接在四棱台形料斗I内壁上、破碎器3经轴承连接在四棱台形料斗I上,弧形刮板4经导向筒11与四棱台形料斗I内四角处连接、并经第一传动杆22与梯形翘翘板2下端角处的微型轴23连接,变频电动机5经固定架6及螺栓连接在四棱台形料斗I外壁上、并经第二传动杆24与梯形翘翘板2上小轴活动连接,变频电动机5经扇形齿轮521与破碎器3轴端的齿轮啮合,变频电动机5经导线28与控制模块8连接。 [0017] The present invention as shown in figures 2, 3, the apparatus 1 by the quadrangular pyramid-shaped hopper, trapezoidal seesaw 2, 3 breaker, the arcuate blade 4, 5 and a variable frequency motor control module composed of 8, trapezoidal seesaw 2 via the bracket 21 attached to the inner wall of a quadrangular pyramid-shaped hopper I, breaker 3 is connected via a bearing on a quadrangular pyramid-shaped hopper I, arcuate blade 4 through the guide tube 11 and the inner four corners of the quadrangular frustum I hopper connection 23 and connected via a shaft 22 and a micro 2 seesaw lower corners of the trapezoid first drive rod 5 through the inverter motor is bolted bracket 6 and the outer wall of a quadrangular pyramid-shaped hopper I, and the second transmission rod 24 via the Events connected to the small shaft 2 on ladder seesaw, the motor 5 via the inverter 521 and the sector gear breaker gear engagement shaft 3, the electric motor 5 connected to inverter 28 via a wire 8 with the control module. 为了使四棱台形料斗I内的中砂、顺畅下落,且有效破碎冰冻砂块,提高中砂温度,降低中砂含水率,设置的变频电动机5有两台,经导线28与控制模块8连接并由控制模块8控制,第一台变频电动机51轴端有转动轮511、转动轮511上的偏心轴与第二传动杆24连接,第二传动杆24与梯形翘翘板2上的小轴活动连接;第一台变频电动机51经螺栓连接在四棱台形料斗I外壁一侧,相邻的外壁一侧经固定架6及螺栓连接着第二台变频电动机52,第二台变频电动机52经扇形齿轮521与破碎器3轴端的齿轮啮合;设置的梯形翘翘板2有两块,经支架21分别连接在四棱台形料斗I相对的两个内壁上,并经带矩形翻板251的第三传动杆25与梯形翘翘板2上的小轴活动连接,每块梯形翘翘板2的上侧及左右两侧与四棱台料斗壁之间经能胀缩的防护罩26连接,能胀缩的防护罩26—侧与梯形翘翘板2粘接, In order to make the sand hopper quadrangular trapezoid in the I, smoothly falling, and effectively crushed blocks of frozen sand, sand temperature increase, reducing the moisture content of sand, the inverter motor 5 is provided with two, connected via wires 28 to the control module 8 8 control by the control module, the first inverter motor 51 has a rotary wheel shaft 511, the rotation of the wheel on the eccentric shaft 511 and the second transmission rod 24 is connected, the second transmission rod 24 with the pinion shaft 2 trapezoidal seesaw active connections; first inverter connected to the electric motor 51 via a bolt-shaped hopper table I quadrangular outer wall side, an outer wall 6 and the adjacent side of the bolt holder via a second inverter connected to the electric motor 52, a second motor 52 via the inverter the sector gear 521 and the shaft 3 breaker gear; ladder 2 is provided with a seesaw two, first through the bracket 21 are connected to the two inner walls of a quadrangular pyramid-shaped hopper I opposed, and dried with rectangular flap 251 three small seesaw transmission rod 25 on the shaft 2 is connected to the active trapezoid, each trapezoid between the right and left sides of the upper and quadrangular station 2 via the hopper wall seesaw dilations can shield 26 is connected, can 26- dilations shield 2 adhered side of the trapezoidal seesaw, 另一侧与四棱台形料斗I壁粘接,防护罩26能防止中砂落入梯形翘翘板2与四棱台形料斗I壁之间的缝隙内,以免阻挡梯形翘翘板的运动;梯形翘翘板2内设置有电加热板27,该电加热板27经导线28与温度控制器29连接,温度控制器29经导线28与控制模块8连接并由控制模块8控制,可提高中砂拌和混凝土的温度,加快混凝土的凝固,确保混凝土质量(如附图1、2、3、4、7所示);而设置的破碎器3由破碎刀片31、破碎器轴32及齿轮组成,破碎刀片31垂直焊接在破碎器轴32上,但破碎刀片31的横断面和破碎器轴32构成一个不等于90°的夹角,使其翻砂破碎效果更好,破碎器轴32端经销钉连接着齿轮,该破碎器轴32为圆柱筒形,它的一端为开口,从开口处插入有电加热棒321,电加热棒321经绝缘材料固定在半球形法兰盘322上,并经半球形法兰盘322及螺栓与四棱台形料斗I外壁连接 Quadrangular pyramid-shaped and the other side wall of the hopper adhesive I, shroud 26 can prevent sand falls within the gap between the trapezoidal-shaped seesaw hopper 2 and the quadrangular pyramid wall I, so as not to block movement of the trapezoidal seesaw; trapezoidal electric heating plate 27 is provided with a seesaw 2, the heating plate 27 via the electric wire 28 is connected to the temperature controller 29, temperature controller 29 is connected by a control module 8 via the control wire 28 and the control module 8 can be improved sand concrete mixing temperature to accelerate the solidification of the concrete, ensure the quality of concrete (as shown in figures 1,2,3,4,7); and provided by the crushing blade 3 breaker 31, a breaker 32 and the shaft gears, broken blade 31 is welded to the vertical shaft 32 broken, but the cross section and the crushing blade 31 constituting crushing shaft 32 is not equal to a 90 ° angle, making better foundry crushing, crushing shaft 32 is connected to the end of the staple Business gear, the breaker cylinder 32 is a cylindrical shaft, one end of which is open, with an electric heating rod 321 is inserted from the opening, electric heating rods through the insulating material 321 is fixed to the hemispherical flange 322, and the method by a hemispherical Flanges 322 and a quadrangular pyramid shaped hopper with bolt outer wall connecting I 电加热棒321经导线28与温度控制器29连接,温度控制器29经导线28与控制模块8连接并由控制模块8控制;该破碎器3有两个、平行设置在四棱台形料斗I中,两个破碎器的破碎刀片交叉排列,第一个破碎器30轴端只有一个齿轮301,第二个破碎器300轴端有两个齿轮、其中破碎器轴外端的一齿轮3002和第二台变频电动机52轴端的扇形齿轮521啮合、另一个齿轮3001和过桥齿轮7啮合,过桥齿轮7又和第一个破碎器30轴端的齿轮301啮合,而过桥齿轮7轴端经轴承与四棱台形料斗I外壁连接,过桥齿轮7轴的中段经轴承与支撑架71连接,而支撑架71经螺栓连接在四棱台形料斗I外壁上,过桥齿轮7与轴经销钉连接,过桥齿轮7轴端的一个齿轮72也经销钉连接,该过桥齿轮7轴端的齿轮72和第二台变频电动机52轴端的扇形齿轮521啮合,过桥齿轮7的轴可转动(如附图1、2、3、4、6、7所示)。 Electric heating rods 321 via a wire 28 connected to a temperature controller 29, temperature controller 29 is connected by a control module 8 via the control wire 28 and the control module 8; the breaker 3 has two parallel quadrangular pyramid-shaped hopper is provided in the I , crushing blades arranged in two intersecting breaker, a first breaker 30 is only one gear shaft 301, a second breaker 300 has two gear shaft, wherein an outer crushing gear shaft 3002 and a second end the sector gear 521 meshing frequency of the motor shaft 52, and the other gear carrier gear 3001 meshes 7, 301 of the engaging shaft 30 and the carrier gear 7 has a broken gear, and the carrier gear shaft via a bearing 7 and the four I bevel-shaped hopper connected to the outer wall, the middle shaft 7 is connected to the carrier gear 71 via a bearing support frame, the support frame 71 and the outer wall I, the carrier gear shaft 7 is connected to the staple distribution through the bolt in a quadrangular pyramid-shaped hopper connected, the bridge 7 a gear shaft 72 also distributes the nail is connected to a carrier gear shaft 7 of the second gear 72 and the sector gear stage inverter 521 engages the motor shaft 52, the carrier gear shaft 7 may be rotatable (e.g., 1, 2 figures , 3,4,6,7 shown). 为了减小中砂在四个角的下滑时摩擦力,在四棱台形料斗I四个内角处设置成弧形角12,并设置有弧形刮板4,该弧形刮板4由导向杆41和刮板本体42组成,刮板本体42的弧形端有刮板把手43,刮板把手43穿过弧形角12及导向筒11上的狭缝111与导向杆41垂直焊接,导向杆41与导向筒11承插连接,导向杆41沿导向筒11滑动,导向杆41经微型轴与第一传动杆22—端连接,第一传动杆22另一端与梯形翘翘板2下端角处的微型轴23连接,导向筒11连接在四棱台形料斗I四个内角与弧形角12之间(如附图3、4、5所示)。 In order to reduce the falling sand at the four corners of the frictional force, the I four inner corner arc angle 12 is disposed quadrangular pyramid-shaped hopper, and is provided with a curved blade 4, the blade 4 by the curved guide composition 41 and the blade body 42, curved end 42 of the blade body has a blade handle 43, the handle 43 through the slit blade 111 and the guide on the guide cylinder 12 and the arc angle of 41 vertical weld 11, the guide rods the guide cylinder 41 and the socket connector 11, the guide rod 41 slides along the guide cylinder 11, the guide rod 41 is connected via the 22- end of the first micro-axis drive rod 22 and the other end of the seesaw 2 lower corners of the trapezoidal first transmission rod micro shaft 23 is connected, the guide tube 11 is connected in a quadrangular pyramid-shaped hopper I and four interior angle 12 between the arc angle (as shown in figures 3,4,5).

[0018]本发明工作原理及使用方法:本发明为混凝土搅拌站使用的自动控制上料机传送带上的四棱台形料斗,将中砂放入四棱台形料斗I中,操作控制模块8,启动两台变频电动机5,第一台变频电动机51轴端的转动轮511经偏心轴连接的第二传动杆24推动梯形翘翘板2翘动,由于两个梯形翘翘板2之间经带矩形翻板251的第三传动杆25与梯形翘翘板2上的小轴连接,两个梯形翘翘板2对四棱形料斗I内的中砂进行推拉翻动,同时第三传动杆25上矩形翻板251对中砂也进行推拉翻动,又因第三传动杆25上的矩形翻板251处在四棱台形料斗的下口,并且两梯形翘翘板2的下端也处在四棱台形料斗I下口,运动起来的中砂便落到传送带上被运走;对于含水率在8%以上的中砂和含有碎小的冻结砂块的中砂,以及装载机装入料斗内的中砂、密度加大又很难下落的中砂,操作控制模块8,启动 [0018] The working principle and method of the present invention: automatic control of the present invention is a quadrangular pyramid-shaped concrete mixing plant hoppers on the feeder conveyor, the sand hopper into a quadrangular pyramid shape I, the operation of the control module 8, starting two variable frequency motor 5, the first transmission rod 51 of the second axial end 511 of the inverter motor rotating wheel connected to the shaft 24 via the eccentric push trapezoidal seesaw movable Alice 2, since the seesaw between two trapezoidal belt 2 by turning the rectangular the third drive plate 251 of the rod 25 is connected with the pinion shaft 2 on ladder seesaw, two pairs of two trapezoidal seesaw sand within the hopper four prism push and pull flip I, while the third transmission lever 25 turn rectangular alignment plate 251 also push the sand flip, because the rectangular flap on the third gear shaft 25251 is under a quadrangular pyramid-shaped hopper mouth, and the lower end of the two trapezoidal seesaw 2 also in a quadrangular pyramid-shaped hopper I under the mouth, movement up sand falls on the conveyor belt are transported away; for moisture content and sand containing sand Suixiao frozen blocks of sand in 8% or more, and loaded into the hopper loader sand, and very difficult to increase the density of the falling sand, the operation control module 8, starting 温度控制器29,使梯形翘翘板2内的电加热板27以及破碎器3内的电加热棒321加热、破碎器3转动将碎小冻结砂块破碎并翻动加热融化,降低其水分,提高中砂温度,而破碎器3平行设置了两个、且两破碎器轴32上的破碎刀片31交叉排列,第二台变频电动机52转动时,第二台变频电动机52轴端的扇形齿轮521与过桥齿轮7轴端的齿轮72及第二个破碎器300轴外端的齿轮3002交替啮合,使两破碎器3轴上的破碎刀片交替上下破碎及翻动中砂、使中砂流动,自动落到传送带上被带走;对于四棱台形料斗四角处的中砂,在弧形刮板4的作用下以及弧形角12的设置,中砂也能流动起来,使中砂下滑到传送带上被带走,由于梯形翘翘板2下端角处的微型轴23经第一传动杆22带动导向杆41、而导向杆41沿导向筒11滑动,而刮板本体42上的把手43经弧形角12、导向筒11上的狭缝焊接在导向杆41上 Temperature controller 29, electrically heated seesaw trapezoid plate 227 and the inner disruptor 321 heated in electric heating rods 3, 3 rotatably disrupter Suixiao frozen blocks of sand and crushed flip heated to melt, to reduce its moisture, improve sand temperature, and breaker 3 is provided with two parallel and two crushing crushing blade arranged on the cross shaft 3231, when the motor 52 rotates a second inverter, a second inverter 52 of the motor shaft and the sector gear 521 through axle gear shaft 7 and the gear 72 of the second outer end of the crushing gear 300 of the shaft 3002 engaged alternately, so that two breaker crushing blade shaft 3 are alternately broken and sand vertical flip, so that the flow of sand, automatically fall onto conveyor belt taken away; quadrangular pyramid shape for the sand hopper at the corners, under the action of the arcuate blade 4 and the arc angle 12 is provided, sand can flow up the sand falling onto a conveyor belt is taken away, Since the micro-axis at the lower end of the trapezoidal second corner seesaw 23 via the first drive shaft 41 drives the guide 22, the slide 41 along the guide 11 and the guide rod cylinder, the blade 42 and the handle body 43 via an arcuate corner 12, the guide the slit tube 11 is welded to the guide rods 41 ,因此梯形翘翘板2的连续翘动,弧形刮板也连续不断地刮动中砂、使四棱台形料斗内再也没有阻碍中砂下落的死角,开始上料和停止上料时以及上料的多少均可由控制操作平台及控制模块8来实现,给自动控制上料,配料设备提供了保障。 When, therefore Alice continuously moving seesaw 2 trapezoidal, arcuate blade also continuously scraping the sand, so that no obstacles in the blind spot of sand falling quadrangular pyramid-shaped hopper, the start and stop feeding and feeding on how much material can be achieved by the control 8 operating platform and a control module to control the automatic feeding, dispensing equipment provide a guarantee.

Claims (3)

1.一种机器人配料斗,其特征在于:它由四棱台形料斗,梯形翘翘板、破碎器、弧形刮板、变频电动机及控制模块组成,梯形翘翘板经支架连接在四棱台形料斗内壁上,破碎器经轴承连接在四棱台形料斗上,弧形刮板经导向筒与四棱台形料斗内四角处连接、并经第一传动杆与梯形翘翘板下端角处微型轴连接,变频电动机经螺栓连接在四棱台形料斗外壁上,并经第二传动杆与翘翘板上小轴连接、经扇形齿轮与破碎器轴端的齿轮啮合,变频电动机经导线与控制模块连接;所述的破碎器,由条形破碎刀片,破碎器轴及齿轮组成,条形破碎刀片焊接在破碎器轴上,破碎器轴端经销钉连接着齿轮,该破碎器有两个、平行设置在四棱台形料斗中、两个破碎器的条形破碎刀片交叉排列,其中一个破碎器轴端有一个齿轮,另一个破碎器轴端有两个齿轮、其中破碎器轴外 1. A robot batching hopper, characterized in that: it consists of a quadrangular pyramid-shaped hopper, trapezoidal seesaw, breaker, curved blade, and a variable frequency motor control module, connected to the holder via seesaw trapezoidal quadrangular frustum hopper wall, broken in a quadrangular pyramid-shaped hopper, the arcuate blade through the guide tube and the inner four corners of the quadrangular pyramid-shaped hopper is connected via a bearing and is also connected via a first transmission rod and the lower micro-axis trapezoidal corners seesaw , via the inverter motor is bolted to the outer wall of a quadrangular pyramid-shaped hopper, and a small shaft is connected via a transmission rod and a second seesaw, the sector gear meshing gear shaft breaker, the motor is connected via a wire to the inverter control module; the said shredder, the crushing blade strip, breaker shaft and gears, in the welded strip crushing blade shaft breaker, breaker shaft distribution gear is connected to the staple, the shredder has two, four disposed parallel bevel-shaped hopper, two breakers crushing blade cross bar arrangement, wherein a breaker has a gear shaft, the other shaft breaker has two gears, wherein the outer crushing shaft 端的一个齿轮和变频电动机轴上的扇形齿轮啮合,而两个破碎器轴端的齿轮均有一个和过桥齿轮啮合,而过桥齿轮经销钉与轴连接,该轴经轴承及支撑架连接在四棱台形料斗外壁上,过桥齿轮轴端还有一个齿轮和变频电动机轴端的扇形齿轮转动时嗤合;所述的破碎器轴为圆柱筒形,一端为开口,从开口处插入有电加热棒,电加热棒经绝缘材料固定在半球形法兰盘上,并经半球形法兰盘及螺栓与四棱台形料斗外壁连接,电加热棒经导线与温度控制器连接,温度控制器经导线与控制模块连接,破碎器轴的另一端带齿轮,所述的翘翘板有两块,经支架分别连接在四棱台形料斗内相对的两个内壁上、并经第三传动杆与翘翘板上的小轴活动连接,每块翘翘板的上侧及左右两侧与四棱台形料斗壁之间经能胀缩的防护罩连接,翘翘板内部设置有电加热板、该电加热 End of the sector gear and a gear meshing frequency of the motor shaft, and the two axial ends of the breaker have a gear engaged and carrier gear, the carrier gear nail and distribution shaft, the shaft bearings and support frame are connected by four bevel-shaped outer wall of the hopper, laugh together when the carrier gear shaft and a gear and the sector gear inverter motor rotation shaft; crushing said cylindrical shaft barrel, an opening at one end, with an electric heating rod is inserted from the opening , electric heating rods through the insulating material is fixed to the semi-spherical flange, and a hemispherical flange and connected via a bolt with a quadrangular pyramid-shaped outer wall of the hopper, and the electric heating rods via a wire to a temperature controller, the temperature controller via the wire the control module is connected to the other end of the breaker shaft with a gear, the seesaw has two, are connected to the bracket via a quadrangular pyramid-shaped hopper in the two opposite inner walls, and via the third transmission rod and a seesaw little activity on the connection shaft, the dilations can shield each connected between the upper left and right sides of the seesaw quadrangular pyramid-shaped hopper walls, the interior seesaw provided with an electric heating plate, the electrically heated 板经导线与温度控制器连接,温度控制器经导线与控制模块连接。 Plate via a wire connected to the temperature controller, the temperature controller via a wire connected to the control module.
2.根据权利要求1所述的一种机器人配料斗,其特征在于:所述的变频电动机有两台,第一台变频电动机轴端有转动轮、并经转动轮上偏心轴与第二传动杆连接,第二传动杆与翘翘板上的小轴活动连接,第一台变频电动机经螺栓连接在四棱台形料斗外壁一侧、相邻的一侧经螺栓连接着第二台变频电动机、第二台变频电动机经扇形齿轮与破碎器轴端的齿轮啮合。 2. A robot according to claim 1 batching hopper, characterized in that: said motor has two inverter, the first inverter motor with a rotating wheel shaft, and the eccentric shaft is rotated by the second gear wheel and connecting rod, and a second transmission rod activity on seesaw small shaft is connected, via the first inverter motor is bolted to the outer wall side of a quadrangular pyramid-shaped hopper, the side adjacent to the bolt via a second inverter connected to the electric motor, a second sector gear inverter motor via the gear shaft breaker.
3.根据权利要求1所述的一种机器人配料斗,其特征在于:所述的弧形刮板由导向杆、刮板本体组成,刮板本体上把手焊接在导向杆上,导向杆上的微型轴经第一传动杆与梯形翘翘板下端角处的微型轴连接。 3. A robot according to claim 1 batching hopper, wherein: said curved blade by a guide rod, the scraper body composition, the blade body is welded to the handle guide rod, the guide rod micro-axis micro shaft connected via a first transmission rod and the lower corners of the trapezoid seesaw.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104608254B (en) * 2015-02-15 2017-01-18 黄志伟 One kind of robot hopper for concrete mixing station

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0032783A1 (en) * 1980-01-22 1981-07-29 Mono Oakes Limited Method and apparatus for producing cement or plaster
CN104085048A (en) * 2014-07-31 2014-10-08 朱永祥 Ingredient charging device of concrete stirring machine
CN104149203A (en) * 2014-08-10 2014-11-19 三一汽车制造有限公司 Aggregate standby hopper, concrete batching plant and aggregate standby hopper unloading method
CN203994248U (en) * 2014-08-05 2014-12-10 成都金昊建工机械有限公司 Automatic sand breaker of dosing machine of concrete mixing station
CN104608254A (en) * 2015-02-15 2015-05-13 盛文杰 Hopper robot used in concrete mixing plant
CN104626364A (en) * 2015-02-15 2015-05-20 盛文领 Automatic-control mixed concrete feeder

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0032783A1 (en) * 1980-01-22 1981-07-29 Mono Oakes Limited Method and apparatus for producing cement or plaster
CN104085048A (en) * 2014-07-31 2014-10-08 朱永祥 Ingredient charging device of concrete stirring machine
CN203994248U (en) * 2014-08-05 2014-12-10 成都金昊建工机械有限公司 Automatic sand breaker of dosing machine of concrete mixing station
CN104149203A (en) * 2014-08-10 2014-11-19 三一汽车制造有限公司 Aggregate standby hopper, concrete batching plant and aggregate standby hopper unloading method
CN104608254A (en) * 2015-02-15 2015-05-13 盛文杰 Hopper robot used in concrete mixing plant
CN104626364A (en) * 2015-02-15 2015-05-20 盛文领 Automatic-control mixed concrete feeder

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