CN104607921A - Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine - Google Patents
Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine Download PDFInfo
- Publication number
- CN104607921A CN104607921A CN201510000579.6A CN201510000579A CN104607921A CN 104607921 A CN104607921 A CN 104607921A CN 201510000579 A CN201510000579 A CN 201510000579A CN 104607921 A CN104607921 A CN 104607921A
- Authority
- CN
- China
- Prior art keywords
- butterfly valve
- pressure
- gum cover
- arranges
- frock
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Fluid-Driven Valves (AREA)
- Automatic Assembly (AREA)
- Lift Valve (AREA)
Abstract
The invention provides a rubber jacket hydraulic automatic combining device and method of a butterfly valve assembly machine. The rubber jacket hydraulic automatic combining device is convenient and safe to use, and pressure of a main unit can be adjusted in time according to butterfly valve rubber jackets of different types and specifications; working efficiency and quality are greatly improved, the rate of finished products reaches above 99%, and good economic benefits are achieved; due to the fact that automatic control is adopted for the rubber jacket hydraulic automatic combining device and method, a man-machine security coefficient is high, a great amount of time and a great deal of energy resources are saved, maintenance cost caused by abrasion is reduced, the performance of the entire machine is improved, the service life of the entire machine is prolonged, and production cost is lowered. The rubber jacket hydraulic automatic combining device of the butterfly valve assembly machine comprises a butterfly valve assembly worktable, an infrared ray induction safety device, a tool base, an assembly machine stand column, a pressure head tool, a pressure regulating valve device, an upper hydraulic oil cylinder supporting frame, a pressure gauge, an upper hydraulic cylinder device, an PLC control box device, control buttons, an electrical cabinet device, a butterfly valve tool, a locking nut mechanism, a downward pressing lead screw assembly, a motor device, a piston rod device and the like.
Description
Technical field
The present invention relates to kludge and combined method thereof, especially a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool and combined method thereof.
Background technology
At present, butterfly valve controls convenient, safety with it, and wear-resisting, durable etc. advantage, is widely used in the Management of Pipeline Mechanical Equipment fields such as chemical industry, water conservancy, fire-fighting, engineering; Along with the fast development of every field upgrades, processing, the manufacturing of existing butterfly valve can not satisfy the demands; Traditional butterfly valve manufacturer, when the gum cover of production and assembly butterfly valve, is all hand assembled substantially, namely squeezes in valve body by gum cover hammer by hand, has following weak point: different operations, and need different people's assemblings, technical requirement is high; Time-consuming, from first step operation to final step operation, need more than 10 minutes; Effort, from first step operation to final step operation, labour intensity is larger; Due to processing criterion requirement, easily pressure partially, is damaged, is pressed inclined equal loss's situation in an assembling process, and often repeatedly doing over again could be up to standard; Efficiency is lower.
Therefore, there are a lot of advanced technology and professional person in this area, updates adjustment for a long time to butterfly valve assembly mechanical, with the demand of adapt to development.But, the gum cover assembly mechanical of existing butterfly valve, very advanced, but it is convenient not to operate, main-control hydraulic pressure can not adjust in time by processing criterion, control, once break down according to model, specification, increase maintenance and maintenance cost, reduce operating efficiency; Because the strength of processing equipment is huge, when carrying out assembling assembling to the butterfly valve gum cover of different model, specification, existing butterfly valve kludge Host Security coefficient is lower; The butterfly valve yield rate of then processing when assembling gum cover need further raising, reduces expending of additional energy source resource; For a long time, be the developing bottleneck in this area, affect the development of butterfly valve assembly mechanical, be difficult to the demand meeting market and user, urgently improve.
In view of the foregoing, existing butterfly valve kludge needs innovation.
Summary of the invention
The object of the invention is to overcome deficiency of the prior art, a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool and combined method thereof are provided, safety easy to use, process operation is quick, and main frame pressure can adjust in time according to the butterfly valve gum cover of different model, specification; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can process in 1 minute, economic benefit is good; Owing to adopting automatic control, man-machine safety coefficient is high, and save plenty of time and energy resources, reduce wear the maintenance maintenance cost caused, and improves overall performance and service life, reduces production cost.
The present invention to achieve these goals, adopt following technical scheme: a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool, by butterfly valve assembling table, infrared induction safety device, tool pedestal, kludge column, pressure head frock, pressure regulating valve device, upper hydraulic jack bracing frame, Pressure gauge, upper hydraulic cylinder device, PLC control cabinet device, control button, electric box device, butterfly valve frock, locking nut mechanism, press down leading screw assembly, electric machine, piston lever arrangement, hydraulic system pipeline, signal system circuit, hydraulic pumping unit, pedal control mechanism, spacing locknut device, hydraulic oil tank device, butterfly valve assembling back-up ring, pressure meter switch device, movable ram device, location indenter device is formed, arrange tool pedestal in the middle part of butterfly valve assembling table, tool pedestal rear arranges kludge column, and kludge column is arranged on butterfly valve assembling table rear portion, side, kludge column top arranges hydraulic jack bracing frame, arranges hydraulic cylinder device in the middle part of upper hydraulic jack bracing frame, and upper hydraulic cylinder device lower end arranges pressure head frock,
Upper hydraulic jack bracing frame side arranges PLC control cabinet device, and PLC control cabinet device side arranges control button; Arrange electric box device below PLC control cabinet device, electric box device is arranged at kludge column side;
The top of tool pedestal arranges butterfly valve frock, and bottom arranges locking nut mechanism, and the below of locking nut mechanism arranges spacing locknut device; Be coaxially set between spacing locknut device and butterfly valve frock, locking nut mechanism and press down leading screw assembly;
Side, butterfly valve assembling table bottom arranges hydraulic pumping unit, and the side of hydraulic pumping unit arranges electric machine, and opposite side arranges hydraulic oil container; Hydraulic oil container, hydraulic pump, between electric machine and upper hydraulic cylinder device, fluid pressure line is set.
Butterfly valve assembling table front bilateral symmetry arranges at least one pair of infrared induction safety device.
Butterfly valve assembling table forward lower part arranges pedal control mechanism.
Infrared induction safety device, electric machine, hydraulic pumping unit, pedal control mechanism and signalization system line between electric box and PLC control cabinet.
Upper hydraulic jack bracing frame front arranges Pressure gauge, and manometric side arranges pressure regulating valve device, and the side of pressure regulating valve device arranges pressure meter switch device; Pressure regulating valve device, Pressure gauge, pressure meter switch device are arranged on fluid pressure line.
Arrange piston lever arrangement between pressure head frock and upper hydraulic cylinder device, pressure head frock bottom arranges movable ram device, arranges butterfly valve and assemble back-up ring between movable ram device and pressure head frock; Butterfly valve frock top arranges location indenter device.
Pressure head frock, upper hydraulic cylinder device, piston lever arrangement, butterfly valve assembling back-up ring, movable ram device and butterfly valve frock, locate that indenter device coaxial inner conductor is corresponding to be arranged.
A combined method for butterfly valve kludge gum cover hydraulic pressure cluster tool, is characterized in that: concrete processing step is as follows successively: first, carries out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device is not less than liquid level gauge lower limit, the power safety of electric box device is normal; Secondly, trial run and run is carried out; Open electric box device, open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device; Check turning to of electric machine, fan blade is set to turn clockwise, and unclamps pressure meter switch device, adjust to debugging working state, trample pedal control mechanism, slowly tighten pressure regulating valve device clockwise, until pressure head frock is descending, back and forth above action more than 3 times, makes pressure head frock operate steadily up and down, at this moment, by movable ram device and the complete pressing of location indenter device, observe Pressure gauge, adjust pressure regulating valve device simultaneously, butterfly valve kludge liquid working pressure is adjusted to 1-25MPa;
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device; Then, press control button, observation pressure head frock, butterfly valve frock run pressing normally, and infrared induction safety device sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock, location indenter device is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover is positioned over the top between the valve body of butterfly valve and location indenter device, the internal diameter of butterfly valve gum cover is overlapped with location indenter device external diameter, and error range estimation controls within 3mm; Then, press descending control button, upper hydraulic cylinder device drive ram frock is with the descending 400-900mm of 80-100mm/s, in movable ram device press-in butterfly valve gum cover, simultaneously, butterfly valve gum cover presses down by butterfly valve assembling back-up ring, until butterfly valve gum cover interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock is with 130-140mm/s auto-returned original position;
Finally, carry out piling up standby; Taken off from the butterfly valve frock tool pedestal by the butterfly valve body installing gum cover by butterfly valve standard group, classification is piled up neat, and assembling gum cover is carried out in circulation and so forth, completes after the assembling of butterfly valve gum cover carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
Before the assembling of butterfly valve standard, by pressure regulating valve device 6, butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Carry out in the trial run and run of pre-heating device, butterfly valve preprocessing at least 1 to be processed, butterfly valve standard GB/T13927-2008 are met through detection, GB/T12238-2008, GB/T12220, GB/T9113, JB/T8527-1997, JB/T8692-1998, DL/T746-2001, side produces in batches.
The invention has the beneficial effects as follows: structure is simple, reasonable in design; Safety easy to use, process operation is quick, and main frame pressure can adjust in time according to the butterfly valve gum cover of different model, specification; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can process in 1 minute, economic benefit is good; Owing to adopting automatic control, man-machine safety coefficient is high, and save plenty of time and energy resources, reduce wear the maintenance maintenance cost caused, and improves overall performance and service life, reduces production cost.
The present invention increases work efficiency more than 10 times, and yield rate reaches more than 99%, saves at least one half production cost; Economic benefit is good, has wide market prospects; Invest low, be convenient to promote.After pressure meter switch is opened, pressure regulator valve by the pressure of hydraulic pump system in 1-25MPa, can set by the processing criterion of butterfly valve, adjusts to regulation requirement timely.
PLC control cabinet device of the present invention can in advance by indices, the parameter of institute's processing butterfly valve, after input data setting, can by the instruction fast and accurate execution of control button by setting, the work realizing butterfly valve processing is full-automatic, save plenty of time, energy resources, production cost, greatly increase work efficiency and product quality; Infrared induction safety device is one safety device of the present invention, guarantees to produce row man-machine safety in fortune and carries out work smoothly, greatly reduce labour intensity, be conducive to the raising of productivity effect.
Movable ram device of the present invention, location indenter device effectively reduce the situations such as butterfly valve gum cover pressure in assembling bonding processes is inclined, damage, precisely put in place, greatly economize energy resource, swift to operate, convenient and safe, obviously reduce labor intensity, produce good economic benefit.
The present invention can be widely used in pipeline valve field, overcomes the developing bottleneck in this area, promotes the development of butterfly valve assembly mechanical, meets the demand of market and user; Any derivation according to this technical scheme, improvement, all in protection scope of the present invention.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is general assembly structural representation of the present invention;
Fig. 2 is the partial side TV structure schematic diagram in Fig. 1;
Fig. 3 be Fig. 1,2 technological principle structural representation;
Fig. 4 is technological process block diagram of the present invention;
Fig. 1, in 2: butterfly valve assembling table 1, infrared induction safety device 2, tool pedestal 3, kludge column 4, pressure head frock 5, pressure regulating valve device 6, upper hydraulic jack bracing frame 7, Pressure gauge 8, upper hydraulic cylinder device 9, PLC control cabinet device 10, control button 11, electric box device 12, butterfly valve frock 13, locking nut mechanism 14, press down leading screw assembly 15, electric machine 16, piston lever arrangement 17, hydraulic system pipeline 18, signal system circuit 19, hydraulic pumping unit 20, pedal control mechanism 21, spacing locknut device 22, hydraulic oil tank device 23, butterfly valve assembling back-up ring 24, pressure meter switch device 25, movable ram device 26, location indenter device 27, gum cover 28, butterfly valve body 29.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing and detailed description of the invention, the present invention is described in further detail:
Embodiment 1: as shown in Figure 1 and 2, a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool, by butterfly valve assembling table 1, infrared induction safety device 2, tool pedestal 3, kludge column 4, pressure head frock 5, pressure regulating valve device 6, upper hydraulic jack bracing frame 7, Pressure gauge 8, upper hydraulic cylinder device 9, PLC control cabinet device 10, control button 11, electric box device 12, butterfly valve frock 13, locking nut mechanism 14, press down leading screw assembly 15, electric machine 16, piston lever arrangement 17, hydraulic system pipeline 18, signal system circuit 19, hydraulic pumping unit 20, pedal control mechanism 21, spacing locknut device 22, hydraulic oil tank device 23, butterfly valve assembling back-up ring 24, pressure meter switch device 25, movable ram device 26, location indenter device 27 is formed, arrange tool pedestal 3 in the middle part of butterfly valve assembling table 1, tool pedestal 3 rear arranges kludge column 4, and kludge column 4 is arranged on butterfly valve assembling table 1 rear portion, side, kludge column 4 top arranges hydraulic jack bracing frame 7, arranges hydraulic cylinder device 9 in the middle part of upper hydraulic jack bracing frame 7, and upper hydraulic cylinder device 9 lower end arranges pressure head frock 5,
Upper hydraulic jack bracing frame 7 side arranges PLC control cabinet device 10, and PLC control cabinet device 10 side arranges control button 11; Arrange electric box device 12 below PLC control cabinet device 10, electric box device 12 is arranged at kludge column 4 side;
The top of tool pedestal 3 arranges butterfly valve frock 13, and bottom arranges locking nut mechanism 14, and the below of locking nut mechanism 14 arranges spacing locknut device 22; Be coaxially set between spacing locknut device 22 and butterfly valve frock 13, locking nut mechanism 14 and press down leading screw assembly 15;
Side, butterfly valve assembling table 1 bottom arranges hydraulic pumping unit 20, and the side of hydraulic pumping unit 20 arranges electric machine 16, and opposite side arranges hydraulic oil container 23; Hydraulic oil container 23, hydraulic pump 20, between electric machine 16 and upper hydraulic cylinder device 9, fluid pressure line 18 is set.
Butterfly valve assembling table 1 front bilateral symmetry arranges at least one pair of infrared induction safety device 2.
Butterfly valve assembling table 1 forward lower part arranges pedal control mechanism 21.
Infrared induction safety device 2, electric machine 16, hydraulic pumping unit 20, pedal control mechanism 21 and signalization system line 19 between electric box 12 and PLC control cabinet 10.
Upper hydraulic jack bracing frame 7 front arranges Pressure gauge 8, and the side of Pressure gauge 8 arranges pressure regulating valve device 6, and the side of pressure regulating valve device 6 arranges pressure meter switch device 25; Pressure regulating valve device 6, Pressure gauge 8, pressure meter switch device 25 are arranged on fluid pressure line 18.
Arrange piston lever arrangement 17 between pressure head frock 5 and upper hydraulic cylinder device 9, pressure head frock 5 bottom arranges movable ram device 26, arranges butterfly valve and assemble back-up ring 24 between movable ram device 26 and pressure head frock 5; Butterfly valve frock 13 top arranges location indenter device 27.
Pressure head frock 5, upper hydraulic cylinder device 9, piston lever arrangement 17, butterfly valve assembling back-up ring 24, movable ram device 26 and butterfly valve frock 13, locate that indenter device 27 coaxial inner conductor is corresponding to be arranged.
Embodiment 2: as shown in Figure 1 and 2, a kind of combined method of butterfly valve kludge gum cover hydraulic pressure cluster tool, is characterized in that: concrete processing step is as follows successively: first, carries out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device 23 is not less than liquid level gauge lower limit, the power safety of electric box device 12 is normal;
Secondly, trial run and run is carried out; Open electric box device 12, open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device; Check turning to of electric machine 16, fan blade is set to turn clockwise, unclamp pressure meter switch device 25, adjust to debugging working state, trample pedal control mechanism 21, slowly tighten pressure regulating valve device 6 clockwise, until pressure head frock 5 is descending, back and forth above action more than 3 times, makes pressure head frock about 5 operate steadily, at this moment, by movable ram device 26 and the pressing completely of location indenter device 27, observe Pressure gauge 8, adjust pressure regulating valve device 6 simultaneously, butterfly valve kludge liquid working pressure is adjusted to 1-25MPa;
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device 10; Then, press control button 11, observation pressure head frock 5, butterfly valve frock 13 run pressing normally, and infrared induction safety device 2 sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock 13, location indenter device 27 is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover 28 is positioned over the top between butterfly valve body 29 and location indenter device 27, the internal diameter of butterfly valve gum cover 28 is overlapped with location indenter device 27 external diameter, and error range estimation controls within 3mm; Then, press descending control button 11, upper hydraulic cylinder device 9 drive ram frock 5 is with the descending 400-900mm of 80-100mm/s, movable ram device 26 is pressed in butterfly valve gum cover 28, simultaneously, butterfly valve gum cover 28 presses down by butterfly valve assembling back-up ring 24, until butterfly valve gum cover 28 interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock 5 is with 130-140mm/s auto-returned original position;
Finally, carry out piling up standby; The butterfly valve body 29 installing gum cover by butterfly valve standard group is taken off from the butterfly valve frock 13 tool pedestal 3, classification is piled up neat, assembling gum cover is carried out in circulation and so forth, completes after butterfly valve gum cover 28 is assembled carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
Before the assembling of butterfly valve standard, by pressure regulating valve device 6, butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Embodiment 3:
As shown in the figure, a kind of combined method of butterfly valve kludge gum cover hydraulic pressure cluster tool, is characterized in that: concrete processing step is as follows successively: first, carries out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device 23 is not less than liquid level gauge lower limit, the power safety of electric box device 12 is normal;
Secondly, trial run and run is carried out; Open electric box device 12, open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device; Check turning to of electric machine 16, fan blade is set to turn clockwise, unclamp pressure meter switch device 25, adjust to debugging working state, trample pedal control mechanism 21, slowly tighten pressure regulating valve device 6 clockwise, until pressure head frock 5 is descending, back and forth above action more than 3 times, makes pressure head frock about 5 operate steadily, at this moment, by movable ram device 26 and the pressing completely of location indenter device 27, observe Pressure gauge 8, adjust pressure regulating valve device 6 simultaneously, butterfly valve kludge liquid working pressure is adjusted to 1MPa;
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device 10; Then, press control button 11, observation pressure head frock 5, butterfly valve frock 13 run pressing normally, and infrared induction safety device 2 sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock 13, location indenter device 27 is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover 28 is positioned over the top between the valve body of butterfly valve and location indenter device 27, the internal diameter of butterfly valve gum cover 28 is overlapped with location indenter device 27 external diameter, and error range estimation controls within 1mm; Then, press descending control button 11, upper hydraulic cylinder device 9 drive ram frock 5 is with the descending 400mm of 80mm/s, movable ram device 26 is pressed in butterfly valve gum cover 28, simultaneously, butterfly valve gum cover 28 presses down by butterfly valve assembling back-up ring 24, until butterfly valve gum cover 28 interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock 5 is with 130mm/s auto-returned original position;
Finally, carry out piling up standby; The butterfly valve body 29 installing gum cover by butterfly valve standard group is taken off from the butterfly valve frock 13 tool pedestal 3, classification is piled up neat, assembling gum cover is carried out in circulation and so forth, completes after butterfly valve gum cover 28 is assembled carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
Before the assembling of butterfly valve standard, by pressure regulating valve device 6, butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Embodiment 4:
As shown in the figure, a kind of combined method of butterfly valve kludge gum cover hydraulic pressure cluster tool, is characterized in that: concrete processing step is as follows successively: first, carries out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device 23 is not less than liquid level gauge lower limit, the power safety of electric box device 12 is normal;
Secondly, trial run and run is carried out; Open electric box device 12, open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device; Check turning to of electric machine 16, fan blade is set to turn clockwise, unclamp pressure meter switch device 25, adjust to debugging working state, trample pedal control mechanism 21, slowly tighten pressure regulating valve device 6 clockwise, until pressure head frock 5 is descending, back and forth above action more than 3 times, makes pressure head frock about 5 operate steadily, at this moment, by movable ram device 26 and the pressing completely of location indenter device 27, observe Pressure gauge 8, adjust pressure regulating valve device 6 simultaneously, butterfly valve kludge liquid working pressure is adjusted to 25MPa;
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device 10; Then, press control button 11, observation pressure head frock 5, butterfly valve frock 13 run pressing normally, and infrared induction safety device 2 sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock 13, location indenter device 27 is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover 28 is positioned over the top between the valve body of butterfly valve and location indenter device 27, the internal diameter of butterfly valve gum cover 28 is overlapped with location indenter device 27 external diameter, and error range estimation controls within 3mm; Then, press descending control button 11, upper hydraulic cylinder device 9 drive ram frock 5 is with the descending 900mm of 100mm/s, movable ram device 26 is pressed in butterfly valve gum cover 28, simultaneously, butterfly valve gum cover 28 presses down by butterfly valve assembling back-up ring 24, until butterfly valve gum cover 28 interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock 5 is with 140mm/s auto-returned original position;
Finally, carry out piling up standby; The butterfly valve body 29 installing gum cover by butterfly valve standard group is taken off from the butterfly valve frock 13 tool pedestal 3, classification is piled up neat, assembling gum cover is carried out in circulation and so forth, completes after butterfly valve gum cover 28 is assembled carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
Before the assembling of butterfly valve standard, by pressure regulating valve device 6, butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Embodiment 5:
As shown in the figure, a kind of combined method of butterfly valve kludge gum cover hydraulic pressure cluster tool, is characterized in that: concrete processing step is as follows successively: first, carries out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device 23 is not less than liquid level gauge lower limit, the power safety of electric box device 12 is normal;
Secondly, trial run and run is carried out; Open electric box device 12, open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device; Check turning to of electric machine 16, fan blade is set to turn clockwise, unclamp pressure meter switch device 25, adjust to debugging working state, trample pedal control mechanism 21, slowly tighten pressure regulating valve device 6 clockwise, until pressure head frock 5 is descending, back and forth above action more than 3 times, makes pressure head frock about 5 operate steadily, at this moment, by movable ram device 26 and the pressing completely of location indenter device 27, observe Pressure gauge 8, adjust pressure regulating valve device 6 simultaneously, butterfly valve kludge liquid working pressure is adjusted to 10MPa;
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device 10; Then, press control button 11, observation pressure head frock 5, butterfly valve frock 13 run pressing normally, and infrared induction safety device 2 sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock 13, location indenter device 27 is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover 28 is positioned over the top between the valve body of butterfly valve and location indenter device 27, the internal diameter of butterfly valve gum cover 28 is overlapped with location indenter device 27 external diameter, and error range estimation controls within 2mm; Then, press descending control button 11, upper hydraulic cylinder device 9 drive ram frock 5 is with the descending 700mm of 90mm/s, movable ram device 26 is pressed in butterfly valve gum cover 28, simultaneously, butterfly valve gum cover 28 presses down by butterfly valve assembling back-up ring 24, until butterfly valve gum cover 28 interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock 5 is with 135mm/s auto-returned original position;
Finally, carry out piling up standby; The butterfly valve body 29 installing gum cover by butterfly valve standard group is taken off from the butterfly valve frock 13 tool pedestal 3, classification is piled up neat, assembling gum cover is carried out in circulation and so forth, completes after butterfly valve gum cover 28 is assembled carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
Before the assembling of butterfly valve standard, by pressure regulating valve device 6, butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Claims (9)
1. a butterfly valve kludge gum cover hydraulic pressure cluster tool, by butterfly valve assembling table (1), infrared induction safety device (2), tool pedestal (3), kludge column (4), pressure head frock (5), pressure regulating valve device (6), upper hydraulic jack bracing frame (7), Pressure gauge (8), upper hydraulic cylinder device (9), PLC control cabinet device (10), control button (11), electric box device (12), butterfly valve frock (13), locking nut mechanism (14), press down leading screw assembly (15), electric machine (16), piston lever arrangement (17), hydraulic system pipeline (18), signal system circuit (19), hydraulic pumping unit (20), pedal control mechanism (21), spacing locknut device (22), hydraulic oil tank device (23), butterfly valve assembling back-up ring (24), pressure meter switch device (25), movable ram device (26), location indenter device (27) is formed, it is characterized in that: butterfly valve assembling table (1) middle part arranges tool pedestal (3), and tool pedestal (3) rear arranges kludge column (4), and kludge column (4) is arranged on butterfly valve assembling table (1) rear portion, kludge column (4) side, top arranges hydraulic jack bracing frame (7), and upper hydraulic jack bracing frame (7) middle part arranges hydraulic cylinder device (9), and upper hydraulic cylinder device (9) lower end arranges pressure head frock (5), upper hydraulic jack bracing frame (7) side arranges PLC control cabinet device (10), and PLC control cabinet device (10) side arranges control button (11), PLC control cabinet device (10) below arranges electric box device (12), and electric box device (12) is arranged at kludge column (4) side, the top of tool pedestal (3) arranges butterfly valve frock (13), and bottom arranges locking nut mechanism (14), and the below of locking nut mechanism (14) arranges spacing locknut device (22), be coaxially set between spacing locknut device (22) and butterfly valve frock (13), locking nut mechanism (14) and press down leading screw assembly (15), butterfly valve assembling table (1) side, bottom arranges hydraulic pumping unit (20), and the side of hydraulic pumping unit (20) arranges electric machine (16), and opposite side arranges hydraulic oil container (23), hydraulic oil container (23), hydraulic pump (20), between electric machine (16) and upper hydraulic cylinder device (9), fluid pressure line (18) is set.
2. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 1, is characterized in that: butterfly valve assembling table (1) front bilateral symmetry arranges at least one pair of infrared induction safety device (2).
3. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 1, is characterized in that: butterfly valve assembling table (1) forward lower part arranges pedal control mechanism (21).
4. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 1 or 2 or 3, is characterized in that: infrared induction safety device (2), electric machine (16), hydraulic pumping unit (20), pedal control mechanism (21), and signalization system line (19) between electric box (12) and PLC control cabinet (10).
5. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 1, it is characterized in that: upper hydraulic jack bracing frame (7) front arranges Pressure gauge (8), the side of Pressure gauge (8) arranges pressure regulating valve device (6), and the side of pressure regulating valve device (6) arranges pressure meter switch device (25); Pressure regulating valve device (6), Pressure gauge (8), pressure meter switch device (25) are arranged on fluid pressure line (18).
6. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 1, it is characterized in that: piston lever arrangement (17) is set between pressure head frock (5) and upper hydraulic cylinder device (9), pressure head frock (5) bottom arranges movable ram device (26), arranges butterfly valve and assemble back-up ring (24) between movable ram device (26) and pressure head frock (5); Butterfly valve frock (13) top arranges location indenter device (27).
7. a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 6, is characterized in that: pressure head frock (5), upper hydraulic cylinder device (9), piston lever arrangement (17), butterfly valve assembling back-up ring (24), movable ram device (26) and butterfly valve frock (13), locate that indenter device (27) coaxial inner conductor is corresponding to be arranged.
8. one kind uses the combined method of the butterfly valve kludge gum cover hydraulic pressure cluster tool of a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool described in claim 1, it is characterized in that: concrete processing step is as follows successively: first, carry out Job readiness; By the above administrative standard of factory 6s, arrange and get out operational condition, checking each parts scenarios of butterfly valve kludge; Guarantee that the hydraulic oil of hydraulic oil tank device (23) is not less than liquid level gauge lower limit, the power safety of electric box device (12) is normal;
Secondly, trial run and run is carried out, open electric box device (12), open localpower switch, run electrichydraulic control butterfly valve automatic assembling, pre-heating device, check turning to of electric machine (16), fan blade is set to turn clockwise, unclamp pressure meter switch device (25), adjust to debugging working state, trample pedal control mechanism (21), slowly tighten pressure regulating valve device (6) clockwise, until pressure head frock (5) is descending, back and forth above action more than 3 times, pressure head frock (5) is operated steadily up and down, at this moment, by movable ram device (26) and location indenter device (27) pressing completely, observe Pressure gauge (8), adjust pressure regulating valve device (6) simultaneously, butterfly valve kludge liquid working pressure is adjusted to 1-25MPa,
Again, condition of carrying out is preset; By the specification of butterfly valve to be processed and gum cover, model and standard-required thereof, set the objectives parameter in PLC control cabinet device (10); Then, press control button (11), observation pressure head frock (5), butterfly valve frock (13) run pressing normally, and infrared induction safety device (2) sensitively can react, protects; By butterfly valve to be processed and gum cover preprocessing at least 1, meeting butterfly valve standard through detecting, entering further work;
Then, assembling gum cover is carried out; First the valve body of butterfly valve to be processed is positioned in butterfly valve frock (13), location indenter device (27) is made to be arranged in the valve body of butterfly valve, again butterfly valve gum cover is positioned over the top between the valve body of butterfly valve and location indenter device (27), the internal diameter of butterfly valve gum cover is overlapped with location indenter device (27) external diameter, and error range estimation controls within 3mm; Then, press descending control button (11), upper hydraulic cylinder device (9) drive ram frock (5) is with the descending 400-900mm of 80-100mm/s, in movable ram device (26) press-in butterfly valve gum cover, simultaneously, butterfly valve gum cover presses down by butterfly valve assembling back-up ring (24), until butterfly valve gum cover interference fit is also pressed in the valve body of butterfly valve completely, pressure head frock (5) is with 130-140mm/s auto-returned original position;
Finally, carry out piling up standby; The butterfly valve body installing gum cover by butterfly valve standard group is taken off from the butterfly valve frock (13) tool pedestal (3), classification is piled up neat, assembling gum cover is carried out in circulation and so forth, completes after the assembling of butterfly valve gum cover carry out next road butterfly valve assembly mechanical manufacturing procedure until batch.
9. the combined method of a kind of butterfly valve kludge gum cover hydraulic pressure cluster tool according to claim 8, it is characterized in that: before the assembling of butterfly valve standard, by pressure regulating valve device (6), butterfly valve kludge operating pressure can be adjusted to 8 MPa, 12 MPa, 16 MPa, 18 MPa, 20 MPa, 23MPa successively respectively according to bore 50mm, 65mm, 80mm, 100mm, 125mm, 150mm of butterfly valve to be assembled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510000579.6A CN104607921B (en) | 2015-01-04 | 2015-01-04 | Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510000579.6A CN104607921B (en) | 2015-01-04 | 2015-01-04 | Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104607921A true CN104607921A (en) | 2015-05-13 |
| CN104607921B CN104607921B (en) | 2017-01-25 |
Family
ID=53142705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510000579.6A Active CN104607921B (en) | 2015-01-04 | 2015-01-04 | Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104607921B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141632A (en) * | 2015-03-31 | 2016-11-23 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and assemble method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59142029A (en) * | 1983-02-04 | 1984-08-15 | Yokohama Rubber Co Ltd:The | Method and apparatus for extracting plug for tube valve |
| CN202129609U (en) * | 2011-06-08 | 2012-02-01 | 鞍钢股份有限公司 | Special tool for butterfly valve rubber ring installation |
| CN202571754U (en) * | 2012-03-16 | 2012-12-05 | 苏州威斯邦达智能机械有限公司 | Valve block and rubber sleeve assembling system for butterfly valve assembling machine |
| CN202571756U (en) * | 2012-03-16 | 2012-12-05 | 苏州威斯邦达智能机械有限公司 | Rubber sleeve assembly system for butterfly valve assembly machinery |
| CN103302477A (en) * | 2012-03-16 | 2013-09-18 | 苏州威斯邦达智能机械有限公司 | Valve block and rubber sleeve assembling system for butterfly valve assembling machine |
| CN204381790U (en) * | 2015-01-04 | 2015-06-10 | 河南般德阀门科技有限公司 | A kind of butterfly valve kludge gum cover hydraulic pressure cluster tool |
-
2015
- 2015-01-04 CN CN201510000579.6A patent/CN104607921B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59142029A (en) * | 1983-02-04 | 1984-08-15 | Yokohama Rubber Co Ltd:The | Method and apparatus for extracting plug for tube valve |
| CN202129609U (en) * | 2011-06-08 | 2012-02-01 | 鞍钢股份有限公司 | Special tool for butterfly valve rubber ring installation |
| CN202571754U (en) * | 2012-03-16 | 2012-12-05 | 苏州威斯邦达智能机械有限公司 | Valve block and rubber sleeve assembling system for butterfly valve assembling machine |
| CN202571756U (en) * | 2012-03-16 | 2012-12-05 | 苏州威斯邦达智能机械有限公司 | Rubber sleeve assembly system for butterfly valve assembly machinery |
| CN103302477A (en) * | 2012-03-16 | 2013-09-18 | 苏州威斯邦达智能机械有限公司 | Valve block and rubber sleeve assembling system for butterfly valve assembling machine |
| CN204381790U (en) * | 2015-01-04 | 2015-06-10 | 河南般德阀门科技有限公司 | A kind of butterfly valve kludge gum cover hydraulic pressure cluster tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141632A (en) * | 2015-03-31 | 2016-11-23 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and assemble method thereof |
| CN106141632B (en) * | 2015-03-31 | 2018-04-24 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and its assemble method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104607921B (en) | 2017-01-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104589033A (en) | Butterfly plate hydraulic automatic combination device for butterfly valve assembly machine and combination method thereof | |
| CN104742079A (en) | Automatic hydraulic valve rod assembly device of butterfly valve assembly machine and assembly method thereof | |
| CN103182640B (en) | Bolt pressing and fitting machine for full-automatic numerical control hub bearing unit | |
| CN204381791U (en) | A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool | |
| CN103100842A (en) | Automobile steering system cardan joint assembling device | |
| CN103056272A (en) | Servo transmission hydraulic head-riveting equipment | |
| CN203751177U (en) | Automatic stamping device | |
| CN202411799U (en) | Automatic universal joint assembling equipment of automobile steering system | |
| CN204545850U (en) | A kind of electrichydraulic control butterfly valve automatic assembling | |
| CN106141632B (en) | A kind of electrichydraulic control butterfly valve automatic assembling and its assemble method | |
| CN104607921A (en) | Rubber jacket hydraulic automatic combining device and method of butterfly valve assembly machine | |
| CN204381790U (en) | A kind of butterfly valve kludge gum cover hydraulic pressure cluster tool | |
| CN202669348U (en) | Cow leather printing device | |
| CN103711318A (en) | Smart tensioning device calibrating method | |
| CN204209453U (en) | Self-locking wedge hold down gag | |
| CN204215247U (en) | A kind of UHV (ultra-high voltage) plate forming hydraulic press control system | |
| CN203484882U (en) | Built-in bolt pressing machine for miniature vehicle axle housing | |
| CN105522749A (en) | Sub-manifold block with adjustable pressing speed of hydraulic machine and speed adjusting method | |
| CN203629866U (en) | Intelligent tension equipment calibrating system | |
| CN204546425U (en) | A kind of butterfly valve kludge valve rod hydraulic pressure cluster tool | |
| CN202804015U (en) | W-shaped reinforcing steel bar processing mold | |
| CN208529800U (en) | A kind of Full Automatic Liquid press | |
| CN109624386B (en) | Servo control system of 500-ton four-column hydraulic press | |
| CN202447866U (en) | Multi-station hydraulic press special for press fitting of fluoroplastic lining valve | |
| CN107609212B (en) | Design method of machine tool protection device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220803 Address after: 300350 37 Puhui Road, beizhakou Town, Jinnan District, Tianjin Patentee after: BUNDOR VALVE TECHNOLOGY CO.,LTD. Address before: Room 2203, Business Building, Kaixuan Square, Zhongzhou Middle Road, Xigong District, Luoyang City, Henan Province, 471000 Patentee before: HENAN BUNDO RVALVE TECHNOLOGY CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230609 Address after: 277700 Workshop 7, West Area, Pump Valve Technology Industrial Park, Beixinzhuang Village, Xinxing Town, Lanling County, Linyi City, Shandong Province Patentee after: Chugong Pump Valve Manufacturing (Shandong) Co.,Ltd. Address before: 300350 37 Puhui Road, beizhakou Town, Jinnan District, Tianjin Patentee before: BUNDOR VALVE TECHNOLOGY CO.,LTD. |
|
| TR01 | Transfer of patent right |