CN204545850U - A kind of electrichydraulic control butterfly valve automatic assembling - Google Patents
A kind of electrichydraulic control butterfly valve automatic assembling Download PDFInfo
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- CN204545850U CN204545850U CN201520187612.6U CN201520187612U CN204545850U CN 204545850 U CN204545850 U CN 204545850U CN 201520187612 U CN201520187612 U CN 201520187612U CN 204545850 U CN204545850 U CN 204545850U
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 230000001105 regulatory effect Effects 0.000 claims abstract description 13
- 230000006698 induction Effects 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 10
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
A kind of electrichydraulic control butterfly valve automatic assembling, easy to use, swift to operate, main frame pressure can adjust in time according to the butterfly valve of different model, specification; Improve operating efficiency and quality, economic benefit is good; Owing to adopting PLC automatically to control, man-machine safety coefficient is high, and precisely, save plenty of time and energy resources, reduce wear the maintenance maintenance cost and production cost that cause, significantly improves overall performance and service life in assembling, is convenient to promote.By butterfly valve assembling table, infrared induction safety device, tool pedestal, kludge column, pressure head frock, pressure regulating valve device, upper cylinder bracing frame, pressure meter device, upper hydraulic cylinder device, PLC control cabinet device, control button, electric box device, butterfly valve frock, locking nut mechanism, presses down leading screw assembly, valve shaft indenter device, side hydraulic cylinder device, fluid pressure line, signal control line road is formed.
Description
Technical field
The utility model relates to kludge, especially a kind of electrichydraulic control butterfly valve automatic assembling.
Background technology
At present, butterfly valve controls convenient, safety with it, and wear-resisting, durable etc. advantage, is widely used in the Management of Pipeline Mechanical Equipment fields such as chemical industry, water conservancy, fire-fighting, engineering; Along with the fast development of every field upgrades, processing, the manufacturing of existing butterfly valve can not satisfy the demands; Traditional butterfly valve manufacturer, when production and assembly butterfly valve, is all hand assembled substantially, namely by hand gum cover, assembling sleeve, butterfly plate, valve rod etc. are squeezed in valve body with hammer, have following weak point: different operations, need different people's assemblings, technical requirement is high; Time-consuming, from first step operation to final step operation, need more than 10 minutes; Effort, from first step operation to final step operation, all gruelling, labour intensity is larger; Due to processing criterion requirement, in an assembling process easily pressure partially, damage, compressive strain equal loss situation, often repeatedly doing over again could be up to standard; Efficiency is lower.
Therefore, there are a lot of advanced technology and professional person in this area, updates adjustment for a long time to butterfly valve assembly mechanical, with the demand of adapt to development.But, existing butterfly valve assembly mechanical, very advanced, but operation is loaded down with trivial details, it is convenient not to operate, and hydraulic pressure can not adjust in time by processing criterion, control according to model, specification, once break down, increase maintenance and maintenance cost, reduce operating efficiency; Because the strength of existing butterfly valve assembling processing equipment is huge, when assembling pressing is carried out to the butterfly valve of different model, specification, existing butterfly valve kludge safety coefficient is not high, then when assembling butterfly valve, yield rate need further raising, reduce expending of additional energy source resource, therefore existing butterfly valve kludge is not easy to promote; For a long time, be the developing bottleneck in this area, affect further developing of butterfly valve assembly mechanical, be difficult to the demand meeting market and user, urgently improve, in view of the foregoing, existing butterfly valve kludge needs innovation.
Summary of the invention
The purpose of this utility model is to overcome deficiency of the prior art, and provide a kind of electrichydraulic control butterfly valve automatic assembling, easy to use, assembling procedure is few, swift to operate, and main frame pressure can adjust in time according to the butterfly valve of different model, specification; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can assemble in 3 minutes, economic benefit is good; Owing to adopting PLC automatically to control, man-machine safety coefficient is high, and precisely, save plenty of time and energy resources, reduce wear the maintenance maintenance cost and production cost that cause, significantly improves overall performance and service life in assembling, is convenient to promote.
The utility model to achieve these goals, adopts following technical scheme:
A kind of electrichydraulic control butterfly valve automatic assembling, by butterfly valve assembling table, infrared induction safety device, tool pedestal, kludge column, pressure head frock, pressure regulating valve device, upper cylinder bracing frame, pressure meter device, upper hydraulic cylinder device, PLC control cabinet device, control button, electric box device, butterfly valve frock, locking nut mechanism, press down leading screw assembly, valve shaft indenter device, side hydraulic cylinder device, fluid pressure line, signal control line road, hydraulic pump system, pedal control mechanism, spacing locknut device, hydraulic oil container system, railroad, pressure meter switch, side hydraulic cylinder base, electric machine is formed,
Arrange tool pedestal in the middle part of butterfly valve assembling table, tool pedestal rear arranges kludge column, and kludge column is arranged on butterfly valve assembling table rear portion; Side, kludge column top arranges upper cylinder bracing frame, arranges hydraulic cylinder device in the middle part of upper cylinder bracing frame, and upper hydraulic cylinder device lower end arranges frock pressure head;
Upper cylinder bracing frame side arranges PLC control cabinet device, and PLC control cabinet device side arranges control button; Arrange electric box device below PLC control cabinet device, electric box device is arranged at kludge column side;
The top of tool pedestal arranges butterfly valve frock, and bottom arranges locking nut mechanism, and the below of locking nut mechanism arranges spacing locknut device; Be coaxially set between spacing locknut device and butterfly valve frock, locking nut mechanism and press down leading screw assembly.
Butterfly valve assembling table side arranges side hydraulic cylinder base, side hydraulic cylinder base is arranged side hydraulic cylinder device, and hydraulic cylinder device one end, side arranges valve shaft indenter device; Arrange railroad between valve shaft indenter device and tool pedestal, railroad is arranged at butterfly valve assembling table top;
Side, butterfly valve assembling table bottom arranges hydraulic pump system, and the side of hydraulic pump system arranges hydraulic oil container system, and opposite side arranges electric machine; Electric machine, hydraulic oil container system and hydraulic pump system and between upper hydraulic cylinder device and side hydraulic cylinder device, fluid pressure line is set.
The bilateral symmetry in butterfly valve assembling table front arranges at least one pair of infrared induction safety device, and bottom arranges pedal control mechanism.
Infrared induction safety device, pedal control mechanism, hydraulic pump system, electric machine and signalization control circuit between electric box device and PLC control cabinet device.
Upper cylinder bracing frame front arranges pressure meter device, and the side of pressure meter device arranges pressure regulating valve device, and the side of pressure regulating valve device arranges pressure meter switch; Pressure regulating valve device, pressure meter device, pressure meter switch are arranged on fluid pressure line.
Frock pressure head and upper hydraulic cylinder device and butterfly valve frock and press down that leading screw assembly coaxial inner conductor is corresponding to be arranged.
Valve shaft indenter device and side hydraulic cylinder device and railroad be arranged in parallel.
Railroad is arranged in " fourth " font is vertical with the axial line pressing down leading screw assembly.
The beneficial effects of the utility model are: structure is simple, reasonable in design; Easy to use, assembling procedure is few, swift to operate, and main frame pressure can adjust in time according to the butterfly valve of different model, specification; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can assemble in 3 minutes, economic benefit is good; Owing to adopting PLC automatically to control, man-machine safety coefficient is high, and precisely, save plenty of time and energy resources, reduce wear the maintenance maintenance cost and production cost that cause, significantly improves overall performance and service life in assembling, is convenient to promote.
The utility model increases work efficiency more than 3 times, and yield rate reaches more than 99%, saves half production cost; Economic benefit is good, has wide market prospects; Invest low, be convenient to promote.After pressure meter switch is opened, pressure regulator valve by the pressure of hydraulic pump system in 1-25MPa, can set by the processing criterion of butterfly valve, adjusts to regulation requirement timely.Carry out in the trial run and run of pre-heating device, butterfly valve preprocessing at least 1 to be processed, butterfly valve standard GB/T13927-2008 are met through detection, GB/T12238-2008, GB/T12220, GB/T9113, JB/T8527-1997, JB/T8692-1998, DL/T746-2001, side produces in batches.
PLC control cabinet device of the present utility model can in advance by indices, the parameter of institute's processing butterfly valve, after input data setting, can by the instruction fast and accurate execution of control button by setting, the work realizing butterfly valve processing is full-automatic, save plenty of time, energy resources, production cost, greatly increase work efficiency and product quality; Infrared induction safety device is one safety device, guarantees to produce row man-machine safety in fortune and carries out work smoothly, greatly reduce labour intensity, be conducive to the raising of productivity effect.
The utility model can be widely used in pipeline valve field, actively promotes further developing of butterfly valve assembly mechanical, meets the demand of market and user; Any derivation according to this technical scheme, improvement, all in protection domain of the present utility model.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is general assembly structural representation of the present utility model;
Fig. 2 is the packaging technology principle schematic of Fig. 1;
Fig. 1, in 2: butterfly valve assembling table 1, infrared induction safety device 2, tool pedestal 3, kludge column 4, pressure head frock 5, pressure regulating valve device 6, upper cylinder bracing frame 7, pressure meter device 8, upper hydraulic cylinder device 9, PLC control cabinet device 10, control button 11, electric box device 12, butterfly valve frock 13, locking nut mechanism 14, press down leading screw assembly 15, valve shaft indenter device 16, side hydraulic cylinder device 17, fluid pressure line 18, signal control line road 19, hydraulic pump system 20, pedal control mechanism 21, spacing locknut device 22, hydraulic oil container system 23, railroad 24, pressure meter switch 25, side hydraulic cylinder base 26, electric machine 27, butterfly valve body 28, butterfly plate 29, gum cover 30, valve rod 31.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail:
As shown in the figure, arrange tool pedestal 3 in the middle part of butterfly valve assembling table 1, tool pedestal 3 rear arranges kludge column 4, and kludge column 4 is arranged on butterfly valve assembling table 1 rear portion; Side, kludge column 4 top arranges upper cylinder bracing frame 7, arranges hydraulic cylinder device 9 in the middle part of upper cylinder bracing frame 7, and upper hydraulic cylinder device 9 lower end arranges frock pressure head 5;
Upper cylinder bracing frame 7 side arranges PLC control cabinet device 10, and PLC control cabinet device 10 side arranges control button 11; Arrange electric box device 12 below PLC control cabinet device 10, electric box device 12 is arranged at kludge column 4 side;
The top of tool pedestal 3 arranges butterfly valve frock 13, and bottom arranges locking nut mechanism 14, and the below of locking nut mechanism 14 arranges spacing locknut device 22; Be coaxially set between spacing locknut device 22 and butterfly valve frock 13, locking nut mechanism 14 and press down leading screw assembly 15.
Butterfly valve assembling table 1 side arranges side hydraulic cylinder base 26, side hydraulic cylinder base 26 is arranged side hydraulic cylinder device 17, and side hydraulic cylinder device 17 one end arranges valve shaft indenter device 16; Arrange railroad 24 between valve shaft indenter device 16 and tool pedestal 3, railroad 24 is arranged at butterfly valve assembling table 1 top;
Side, butterfly valve assembling table 1 bottom arranges hydraulic pump system 20, and the side of hydraulic pump system 20 arranges hydraulic oil container system 23, and opposite side arranges electric machine 27; Electric machine 27, hydraulic oil container system 23 and hydraulic pump system 20 and between upper hydraulic cylinder device 9 and side hydraulic cylinder device 17, fluid pressure line 18 is set.
The bilateral symmetry in butterfly valve assembling table 1 front arranges at least one pair of infrared induction safety device 2, and bottom arranges pedal control mechanism 21.
Infrared induction safety device 2, pedal control mechanism 21, hydraulic pump system 20, electric machine 27 and signalization control circuit 19 between electric box device 12 and PLC control cabinet device 10.
Upper cylinder bracing frame 7 front arranges pressure meter device 8, and the side of pressure meter device 8 arranges pressure regulating valve device 6, and the side of pressure regulating valve device 6 arranges pressure meter switch 25; Pressure regulating valve device 6, pressure meter device 8, pressure meter switch 25 are arranged on fluid pressure line 18.
Frock pressure head 5 and upper hydraulic cylinder device 9 and butterfly valve frock 13 and press down that leading screw assembly 15 coaxial inner conductor is corresponding to be arranged.
Valve shaft indenter device 16 and side hydraulic cylinder device 17 be arranged in parallel with railroad 24.
Railroad 24 is arranged in " fourth " font is vertical with the axial line pressing down leading screw assembly 15.
Claims (8)
1. an electrichydraulic control butterfly valve automatic assembling, by butterfly valve assembling table (1), infrared induction safety device (2), tool pedestal (3), kludge column (4), pressure head frock (5), pressure regulating valve device (6), upper cylinder bracing frame (7), pressure meter device (8), upper hydraulic cylinder device (9), PLC control cabinet device (10), control button (11), electric box device (12), butterfly valve frock (13), locking nut mechanism (14), press down leading screw assembly (15), valve shaft indenter device (16), side hydraulic cylinder device (17), fluid pressure line (18), signal control line road (19), hydraulic pump system (20), pedal control mechanism (21), spacing locknut device (22), hydraulic oil container system (23), railroad (24), pressure meter switch (25), side hydraulic cylinder base (26), electric machine (27) is formed, it is characterized in that: butterfly valve assembling table (1) middle part arranges tool pedestal (3), tool pedestal (3) rear arranges kludge column (4), and kludge column (4) is arranged on butterfly valve assembling table (1) rear portion, kludge column (4) side, top arranges upper cylinder bracing frame (7), upper cylinder bracing frame (7) middle part arranges hydraulic cylinder device (9), and upper hydraulic cylinder device (9) lower end arranges frock pressure head (5),
Upper cylinder bracing frame (7) side arranges PLC control cabinet device (10), and PLC control cabinet device (10) side arranges control button (11); PLC control cabinet device (10) below arranges electric box device (12), and electric box device (12) is arranged at kludge column (4) side;
The top of tool pedestal (3) arranges butterfly valve frock (13), and bottom arranges locking nut mechanism (14), and the below of locking nut mechanism (14) arranges spacing locknut device (22); Be coaxially set between spacing locknut device (22) and butterfly valve frock (13), locking nut mechanism (14) and press down leading screw assembly (15);
Butterfly valve assembling table (1) side arranges side hydraulic cylinder base (26), side hydraulic cylinder base (26) is arranged side hydraulic cylinder device (17), side hydraulic cylinder device (17) one end arranges valve shaft indenter device (16); Arrange railroad (24) between valve shaft indenter device (16) and tool pedestal (3), railroad (24) is arranged at butterfly valve assembling table (1) top.
2. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1, it is characterized in that: butterfly valve assembling table (1) side, bottom arranges hydraulic pump system (20), the side of hydraulic pump system (20) arranges hydraulic oil container system (23), and opposite side arranges electric machine (27); Electric machine (27), hydraulic oil container system (23) and hydraulic pump system (20) and between upper hydraulic cylinder device (9) and side hydraulic cylinder device (17), fluid pressure line (18) is set.
3. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1, it is characterized in that: the bilateral symmetry in butterfly valve assembling table (1) front arranges at least one pair of infrared induction safety device (2), and bottom arranges pedal control mechanism (21).
4. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1 or 2 or 3, is characterized in that: infrared induction safety device (2), pedal control mechanism (21), hydraulic pump system (20), electric machine (27) and signalization control circuit (19) between electric box device (12) and PLC control cabinet device (10).
5. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1 and 2, it is characterized in that: upper cylinder bracing frame (7) front arranges pressure meter device (8), the side of pressure meter device (8) arranges pressure regulating valve device (6), and the side of pressure regulating valve device (6) arranges pressure meter switch (25); Pressure regulating valve device (6), pressure meter device (8), pressure meter switch (25) are arranged on fluid pressure line (18).
6. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1, is characterized in that: frock pressure head (5) and upper hydraulic cylinder device (9) and butterfly valve frock (13) and press down that leading screw assembly (15) coaxial inner conductor is corresponding to be arranged.
7. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1, is characterized in that: valve shaft indenter device (16) and side hydraulic cylinder device (17) be arranged in parallel with railroad (24).
8. a kind of electrichydraulic control butterfly valve automatic assembling according to claim 1 or 7, is characterized in that: railroad (24) is arranged in " fourth " font is vertical with the axial line pressing down leading screw assembly (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520187612.6U CN204545850U (en) | 2015-03-31 | 2015-03-31 | A kind of electrichydraulic control butterfly valve automatic assembling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520187612.6U CN204545850U (en) | 2015-03-31 | 2015-03-31 | A kind of electrichydraulic control butterfly valve automatic assembling |
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| Publication Number | Publication Date |
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| CN204545850U true CN204545850U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520187612.6U Expired - Fee Related CN204545850U (en) | 2015-03-31 | 2015-03-31 | A kind of electrichydraulic control butterfly valve automatic assembling |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141632A (en) * | 2015-03-31 | 2016-11-23 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and assemble method thereof |
| CN109366162A (en) * | 2018-11-02 | 2019-02-22 | 长兴佰菲特机械有限公司 | A kind of oil pump continous way one press-fitting equipment |
| CN109807597A (en) * | 2017-11-20 | 2019-05-28 | 般德阀门科技有限公司 | A kind of double-station valve kludge |
-
2015
- 2015-03-31 CN CN201520187612.6U patent/CN204545850U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141632A (en) * | 2015-03-31 | 2016-11-23 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and assemble method thereof |
| CN106141632B (en) * | 2015-03-31 | 2018-04-24 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling and its assemble method |
| CN109807597A (en) * | 2017-11-20 | 2019-05-28 | 般德阀门科技有限公司 | A kind of double-station valve kludge |
| CN109366162A (en) * | 2018-11-02 | 2019-02-22 | 长兴佰菲特机械有限公司 | A kind of oil pump continous way one press-fitting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 |