CN109807597A - A kind of double-station valve kludge - Google Patents
A kind of double-station valve kludge Download PDFInfo
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- CN109807597A CN109807597A CN201711157521.8A CN201711157521A CN109807597A CN 109807597 A CN109807597 A CN 109807597A CN 201711157521 A CN201711157521 A CN 201711157521A CN 109807597 A CN109807597 A CN 109807597A
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- pressure head
- supporting box
- oil cylinder
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- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 238000001727 in vivo Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 3
- 230000036316 preload Effects 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The present invention relates to butterfly valve valve groups to fill apparatus field, more particularly, to a kind of double-station valve kludge, including, supporting box, support frame, PLC controller, pressure head equipment, lower support device and valve shaft press-in device, wherein, support frame is set to supporting box upper position and is connected to a fixed with supporting box, pressure head equipment is set to support frame top and is connected with support frame, lower support device is set in supporting box and is connected with supporting box, it is existing time-consuming in assembling that the present invention solves traditional butterfly valve, arduously, the problem that assembling effect is not up to standard and packaging efficiency is low, and, the design that there is apparatus of the present invention double-station to carry out butterfly valve assembling, valve manufacturing enterprise is greatly met to butterfly valve requirement when assembled, greatly reduce the production cost of enterprise, improve enterprise Productivity effect.
Description
Technical field
The present invention relates to butterfly valve valve groups to fill apparatus field, more particularly, to a kind of double-station valve kludge.
Background technique
Currently, butterfly valve it is easy to control with its, safety, it is wear-resisting, durable etc. the advantages that, be widely used in chemical industry, water conservancy,
The Management of Pipeline Mechanical Equipment such as fire-fighting, engineering field;As the fast development of every field updates, processing, the production of existing butterfly valve
Manufacture is no longer satisfied demand;Traditional butterfly valve manufacturer is essentially all in production and assembly butterfly valve
It is manually assembled, i.e., by hand squeezes into assembly element in valve body with hammer, have following shortcoming: different processes needs difference
People's assembling, technical requirements are high;It is time-consuming, from first step process to last step process, need 10 minutes or more;Arduously,
From first step process to last step process, labor intensity is larger;Due to processing criterion requirement, it is easy pressure in an assembling process
Partially, it damages, press inclined equal loss's situation, often repeatedly doing over again could be up to standard;Efficiency is lower.
Summary of the invention
In order to solve, traditional butterfly valve existing time-consuming, laborious, assembling effect in assembling is not up to standard and assembling effect
The low problem of rate, the present invention provide a kind of double-station valve kludge, and its technical solution is as follows: a kind of double-station valve assembling
Machine, including, supporting box, support frame, PLC controller, pressure head equipment, lower support device and valve shaft press-in device, wherein
Support frame is set to supporting box upper position and is connected to a fixed with supporting box, and pressure head equipment is set on support frame
Portion and it is connected with support frame, lower support device is set in supporting box and is connected with supporting box, the valve shaft pressure
Enter device to be set to supporting box upper position and be connected to a fixed with supporting box, setting on the outside of the pressure head equipment
There is PLC controller, the PLC controller is connected with pressure head equipment;The support frame top is symmetrically arranged with two
Cover pressure head equipment;Support device under two sets is symmetrically arranged in the supporting box;The supporting box top pair
Title is provided with two sets of valve shaft press-in devices;
The pressure head equipment includes upper oil cylinder, auxiliary compressed oil cylinder, tooling pressure head and crossbeam, wherein upper oil cylinder setting
Be connected in crossbeam top and with crossbeam, the auxiliary compressed oil cylinder be set to upper oil cylinder lower position and with upper oil cylinder bottom
It is connected, the auxiliary compressed oil cylinder bottom is provided with tooling pressure head, the tooling pressure head and auxiliary compressed oil cylinder bottom
It is connected;
The lower support device includes that lower support carriers, lower jackscrew bar, pre-tighten locknut, workpiece tool and pressure at stop nut
Spring, wherein lower jackscrew bar is set in lower support carriers and is connected with lower support carriers, and workpiece tool is set to lower jackscrew
Bar upper position and be connected with lower jackscrew bar, the compression spring be set to outside lower jackscrew bar side and with lower jackscrew bar
It is connected, the stop nut and preload locknut are set on lower jackscrew bar and are connected by screw thread with lower jackscrew bar;
The valve shaft press-in device is made of pressure head equipment support, side cylinder and valve shaft pressure head, and wherein side cylinder is arranged
Be connected on pressure head equipment support and with pressure head equipment support, the valve shaft pressure head be set on side cylinder and
It is connected with side cylinder;
The invention has the benefit that structure of the invention design science, production and processing technology is simple and convenient, and the present invention solves biography
It unites butterfly valve existing problem time-consuming, laborious, assembling effect is not up to standard and packaging efficiency is low in assembling, moreover,
There is double-station to carry out the design of butterfly valve assembling for present invention assembling, and it is when assembled to butterfly valve greatly to meet valve manufacturing enterprise
Requirement greatly reduces the production cost of enterprise, improves the productivity effect of enterprise.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the present invention;
Fig. 2 is left view structural representation of the invention;
Figure label are as follows: 1- supporting box, 2- support frame, 3-PLC controller, 4- upper oil cylinder, 5- assist compressed oil cylinder, 6- tooling
Jackscrew bar, 11- pre-tighten locknut, 12- workpiece tool, 13- pressure under support carriers, 9- stop nut, 10- under pressure head, 7- crossbeam, 8-
Head equipment support, 14- side cylinder, 15- valve shaft pressure head, 16- electric box, 17- compression spring.
Specific embodiment
Specific embodiment 1: with reference to the accompanying drawing 1 and attached drawing 2 the present invention is further illustrated;
In order to solve traditional butterfly valve in assembling it is existing it is time-consuming, laborious, assembling effect is not up to standard and packaging efficiency is low
Under problem, the present invention provides a kind of double-station valve kludge, and its technical solution is as follows: a kind of double-station valve kludge,
Including supporting box 1, support frame 2, PLC controller 3, pressure head equipment, lower support device and valve shaft press-in device, wherein
Support frame 2 is set to 1 upper position of supporting box and is connected to a fixed with supporting box 1, and pressure head equipment is set to support
2 top of frame and it is connected with support frame 2, lower support device is set in supporting box 1 and is connected with supporting box 1, described
Valve shaft press-in device be set to 1 upper position of supporting box and be connected to a fixed with supporting box 1, the pressure head works dress
It sets outside and is provided with PLC controller 3, the PLC controller 3 is connected with pressure head equipment;2 top of support frame
It is symmetrically arranged with two sets of pressure head equipments;Support device under two sets is symmetrically arranged in the supporting box;The branch
Support cabinet top is symmetrically arranged with two sets of pressure head equipments;1 top of supporting box is additionally provided with an electric box 16;
The pressure head equipment includes upper oil cylinder 4, auxiliary compressed oil cylinder 5, tooling pressure head 6 and crossbeam 7, wherein upper oil cylinder
4 are set to 7 top of crossbeam and are connected with crossbeam 7, the auxiliary compressed oil cylinder 5 be set to 4 lower position of upper oil cylinder and with
4 bottom of upper oil cylinder is connected, and 5 bottom of auxiliary compressed oil cylinder is provided with tooling pressure head 6, the tooling pressure head 6 with it is auxiliary
5 bottom of pressing aid locking oil cylinder is connected;
The lower support device includes that lower support carriers 8, lower jackscrew bar 10, pre-tighten locknut 11, workpiece tool at stop nut 9
12 and compression spring 17, wherein lower jackscrew bar 10 is set in lower support carriers 8 and is connected with lower support carriers 8, workpiece work
It fills 12 to be set to lower 10 upper position of jackscrew bar and be connected with lower jackscrew bar 10, the compression spring 17 is set to lower jackscrew
The all side positions in the outside of bar 10 and it is connected with lower jackscrew bar 10, the stop nut 9 and pre-tightens locknut 11 and be set to lower jackscrew
It is connected on bar 10 and by screw thread with lower jackscrew bar 10;
The valve shaft press-in device is made of pressure head equipment support 13, side cylinder 14 and valve shaft pressure head 15, wherein side oil
Cylinder 14 is set on pressure head equipment support 13 and is connected with pressure head equipment support 13, and the valve shaft pressure head 15 is set
It is placed on side cylinder 14 and is connected with side cylinder 14;
The working principle of the invention and the course of work are as follows:
First the top that butterfly valve valve to be installed is placed in workpiece tool 12 is stepped up to fix, then, be controlled by control PLC
Device 3 make its by upper oil cylinder 4 act to dynamic auxiliary compressed oil cylinder 5 and tooling pressure head 6 by butterfly valve valve element pressure to be installed
Enter in butterfly valve valve body to be installed, in the process, stop nut 9, lower jackscrew bar 10 and preload 11 three of locknut are constituted
The support device of workpiece tool 12, stop nut 9, lower jackscrew bar 10 and preload 11 three of locknut not only act as in process of press in
The effect of fixed workpiece to be processed position, and the stamping press of tooling pressure head 6 can be buffered, it ensure that the processing of workpiece to be processed
Quality reduces the punching press injury of butterfly valve valve body to be installed in punching press, after the completion of above-mentioned steps, PLC controller 3
It is acted by control side cylinder 14, so that the valve shaft pressure head 15 for being arranged on its drive acts, at this point, valve shaft pressure head 15 can
Valve shaft to be pressed into butterfly valve valve body to be installed.
The present invention solves that traditional butterfly valve existing time-consuming, laborious, assembling effect in assembling is not up to standard and group
The problem of filling inefficiency greatly meets valve moreover, there is double-station to carry out the design of butterfly valve assembling for present invention assembling
Manufacturing enterprise greatly reduces the production cost of enterprise to butterfly valve requirement when assembled, improves the production effect of enterprise
Benefit.
Claims (4)
1. a kind of double-station valve kludge, it is characterised in that: including supporting box, support frame, PLC controller, pressure head work
Device, lower support device and valve shaft press-in device, wherein support frame is set to supporting box upper position and consolidates with supporting box
Surely it is connected, pressure head equipment is set to support frame top and is connected with support frame, and lower support device is set to support case
It is connected in vivo and with supporting box, the valve shaft press-in device is set to supporting box upper position and consolidates with supporting box
Surely it is connected, is provided with PLC controller, the PLC controller and pressure head equipment on the outside of the pressure head equipment
It is connected;The support frame top is symmetrically arranged with two sets of pressure head equipments;It is symmetrically arranged in the supporting box
Two sets of lower support devices;The supporting box top is symmetrically arranged with two sets of valve shaft press-in devices.
2. according to a kind of double-station valve kludge described in claim 1, it is characterised in that: the pressure head equipment packet
It includes, upper oil cylinder, auxiliary compressed oil cylinder, tooling pressure head and crossbeam, wherein upper oil cylinder is set to crossbeam top and is connected with crossbeam
It connects, the auxiliary compressed oil cylinder is set to upper oil cylinder lower position and is connected with upper oil cylinder bottom, and the auxiliary compresses
Oil cylinder bottom is provided with tooling pressure head, and the tooling pressure head is connected with auxiliary compressed oil cylinder bottom.
3. a kind of double-station valve kludge according to claim 1, it is characterised in that: the lower support device packet
It includes, lower support carriers, lower jackscrew bar, pre-tighten locknut, workpiece tool and compression spring at stop nut, wherein lower jackscrew bar setting
Be connected in lower support carriers and with lower support carriers, workpiece tool be set to lower jackscrew bar upper position and with lower jackscrew bar
It is connected, the compression spring is set to side outside lower jackscrew bar and is connected with lower jackscrew bar, the stop nut
And it pre-tightens locknut and is set on lower jackscrew bar and is connected by screw thread with lower jackscrew bar.
4. a kind of double-station valve kludge according to claim 1, it is characterised in that: the valve shaft press-in device by
Pressure head equipment support, side cylinder and valve shaft pressure head composition, wherein side cylinder be set on pressure head equipment support and with
Pressure head equipment support is connected, and the valve shaft pressure head is set on side cylinder and is connected with side cylinder.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711157521.8A CN109807597A (en) | 2017-11-20 | 2017-11-20 | A kind of double-station valve kludge |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711157521.8A CN109807597A (en) | 2017-11-20 | 2017-11-20 | A kind of double-station valve kludge |
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CN109807597A true CN109807597A (en) | 2019-05-28 |
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CN201711157521.8A Pending CN109807597A (en) | 2017-11-20 | 2017-11-20 | A kind of double-station valve kludge |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202087746U (en) * | 2011-06-01 | 2011-12-28 | 洛阳炎龙工贸有限公司 | Double-station horizontal hydraulic forging press device |
CN103302491A (en) * | 2012-03-16 | 2013-09-18 | 苏州威斯邦达智能机械有限公司 | Valve plate, rubber sleeve and shaft sleeve assembling system used by butterfly valve assembling machinery |
CN204018780U (en) * | 2014-06-18 | 2014-12-17 | 鄂州万利机械有限公司 | A kind of double-ended double-station holes pressure-plate boring device |
CN104438127A (en) * | 2014-12-15 | 2015-03-25 | 济南玫德铸造有限公司 | Double-station electronic air-tight tester |
CN104476483A (en) * | 2014-12-09 | 2015-04-01 | 天津市瑞斯特阀业有限公司 | Semi-automatic butterfly valve assembling machine and machining method implemented by same |
CN204545850U (en) * | 2015-03-31 | 2015-08-12 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling |
CN205496937U (en) * | 2016-04-22 | 2016-08-24 | 福建科达消防阀门制造有限公司 | Special kludge of slot butterfly valve |
CN205520381U (en) * | 2016-01-20 | 2016-08-31 | 诸暨市嘉维机械有限公司 | Device is wrenched to vertical valve in duplex position |
CN207447818U (en) * | 2017-11-20 | 2018-06-05 | 般德阀门科技有限公司 | A kind of double-station valve kludge |
-
2017
- 2017-11-20 CN CN201711157521.8A patent/CN109807597A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202087746U (en) * | 2011-06-01 | 2011-12-28 | 洛阳炎龙工贸有限公司 | Double-station horizontal hydraulic forging press device |
CN103302491A (en) * | 2012-03-16 | 2013-09-18 | 苏州威斯邦达智能机械有限公司 | Valve plate, rubber sleeve and shaft sleeve assembling system used by butterfly valve assembling machinery |
CN204018780U (en) * | 2014-06-18 | 2014-12-17 | 鄂州万利机械有限公司 | A kind of double-ended double-station holes pressure-plate boring device |
CN104476483A (en) * | 2014-12-09 | 2015-04-01 | 天津市瑞斯特阀业有限公司 | Semi-automatic butterfly valve assembling machine and machining method implemented by same |
CN104438127A (en) * | 2014-12-15 | 2015-03-25 | 济南玫德铸造有限公司 | Double-station electronic air-tight tester |
CN204545850U (en) * | 2015-03-31 | 2015-08-12 | 河南般德阀门科技有限公司 | A kind of electrichydraulic control butterfly valve automatic assembling |
CN205520381U (en) * | 2016-01-20 | 2016-08-31 | 诸暨市嘉维机械有限公司 | Device is wrenched to vertical valve in duplex position |
CN205496937U (en) * | 2016-04-22 | 2016-08-24 | 福建科达消防阀门制造有限公司 | Special kludge of slot butterfly valve |
CN207447818U (en) * | 2017-11-20 | 2018-06-05 | 般德阀门科技有限公司 | A kind of double-station valve kludge |
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