Fluorescent tube reclaims and cleaning all-in-one
Technical field
The invention belongs to automation reclaimer technical field, particularly a kind of fluorescent tube reclaims and cleaning all-in-one.
Technical background
At present, China's straight shape fluorescent tube output and use amount all occupy first place in the world, but scrap the present recover condition of fluorescent tube and unsatisfactory, wherein mostly all enter refuse landfill with house refuse.At present due to production technology many and complicated of power saving fluorescent lamps, cause and produce a large amount of defective items in power saving fluorescent lamps production process and cancel, the discarded rate of general electricity-saving lamp enterprise is about 2%, causes the wasting of resources, causes plant produced cost greatly to improve.High owing to reclaiming Project Technical level requirement, economic benefit is low, need to drop into a large amount of funds, and enterprise directly can not obtain economic interests, so many enterprises do not have ability to be unwilling a large amount of fund inputs in electricity-saving lamp recycling project yet.Therefore how rationally and fully recycle these defective items, the technical barrier of fluorescent tube factory is become.
But, in state-owned on 1,000,000,000 fluorescent tube discard, pulverize and waste very much, an energy-saving lamp tube is on average containing the mercury (only having minority best brand of product can accomplish about 0.25 milligram) of 0.5 milligram, and the mercury of 1 milligram immerses the pollution that about 360 tons of water can be caused in underground.If simple landfill or burning fluorescent tube, these pollutants enter the living environment of the mankind the most at last, and harm humans is healthy.
Given this, we need a kind of fluorescent tube recovery of research badly and clean all-in-one and solve the problems referred to above.
Summary of the invention
The object of the invention is to: for the deficiencies in the prior art, and provide a kind of fluorescent tube to reclaim and cleaning all-in-one, the fluorescent material of waste fluorescent lamp, mercury, metal, glass etc. effectively can be separated, its technique advantages of simple, reaches the object that waste fluorescent lamp comprehensively recycles.
For achieving the above object, technical scheme of the present invention is:
A kind of fluorescent tube reclaims and cleaning all-in-one, comprise cleaning machine, recycling machine and recovery and rinsing machine before the recovery set gradually by technological requirement, before described recovery, cleaning machine comprises the first frame, is arranged at the first conveyer belt of described first frame and is set in turn in below described first conveyer belt and is positioned at the spray equipment of described first frame, reservoir and blowing device; The retracting device that described recycling machine comprises automatic cutting device and is communicated with described automatic cutting device, described automatic cutting device comprises the second frame, be arranged at the second conveyer belt of described second frame and be positioned at the cutting head structure of described second conveyer belt side; Described recovery and rinsing machine comprises the 3rd frame, be arranged at the Cu Xi district of described 3rd frame and rinsing district and be positioned at the back segment flow-line equipment of described rinsing district output.
To reclaim as fluorescent tube of the present invention and the one of cleaning all-in-one is improved, also comprise control cubicle, described control cubicle respectively with described recovery before cleaning machine, described recycling machine and described recovery and rinsing mechatronics.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, described automatic cutting device also comprises seal bootr and receives waste material bucket, described receipts waste material bucket is arranged at the below of described cutting head structure, described seal bootr cover is connected to described second frame, and described cutting head structure is positioned at described seal bootr.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, described cutting head structure comprises automatic ignition cutting head, moving runner, cutting motor and adjustable motion platform, described moving runner is rotatably installed in the top of described adjustable motion platform, described automatic ignition cutting head is connected to the output of described moving runner, and described cutting motor drives described moving runner.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, described automatic cutting device also comprises adjustable limiting platform, described adjustable limiting platform is set to two, and two described adjustable limiting platforms lay respectively at the both sides of the input of described second conveyer belt.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, and described automatic cutting device also comprises conveying motor, and the output of described conveying motor is connected to described second conveyer belt.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, described retracting device comprises fluorescent powder recovery apparatus, mercury retracting device and waste material recovery device, described waste material recovery device is positioned at the below of described cutting head structure, and described fluorescent powder recovery apparatus and described mercury retracting device are communicated with described receipts waste material bucket respectively.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, and the below in described Cu Xi district and described rinsing district is provided with supersonic generator.
The one reclaiming and clean all-in-one as fluorescent tube of the present invention is improved, and described Cu Xi district and described rinsing district form corrugated 3rd conveyer belt.
Beneficial effect of the present invention is: the present invention includes cleaning machine, recycling machine and recovery and rinsing machine before the recovery set gradually by technological requirement, and before reclaiming, cleaning machine comprises the first frame, is arranged at the first conveyer belt of the first frame and is set in turn in below the first conveyer belt and is positioned at the spray equipment of the first frame, reservoir and blowing device; The retracting device that recycling machine comprises automatic cutting device and is communicated with automatic cutting device, automatic cutting device comprises the second frame, be arranged at the second conveyer belt of the second frame and be positioned at the cutting head structure of the second conveyer belt side; Recovery and rinsing machine comprises the 3rd frame, be arranged at the Cu Xi district of the 3rd frame and rinsing district and be positioned at the back segment flow-line equipment of rinsing district output.The present invention effectively can be separated the fluorescent material of waste fluorescent lamp, mercury, metal, glass etc., and its technique advantages of simple, reaches the object that waste fluorescent lamp comprehensively recycles.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of cleaning machine before reclaiming in the present invention.
Fig. 3 is the structural representation recycling machine in the present invention.
Fig. 4 is the partial enlarged drawing recycling machine in the present invention.
Fig. 5 is the structural representation of recovery and rinsing machine in the present invention.
Fig. 6 is the structural representation of fluorescent powder recovery apparatus and mercury retracting device in the present invention.
Embodiment
Below in conjunction with embodiment and Figure of description, the present invention is described in further detail, but embodiments of the present invention are not limited thereto.
As shown in Fig. 1 ~ 6, a kind of fluorescent tube reclaims and cleaning all-in-one, comprise cleaning machine 100, recycling machine 200 and recovery and rinsing machine 300 before the recovery set gradually by technological requirement, before reclaiming, cleaning machine 100 comprises the first frame 10, is arranged at the first conveyer belt 11 of the first frame 10 and is set in turn in below the first conveyer belt 11 and is positioned at the spray equipment 12 of the first frame 10, reservoir 13 and blowing device 14; The retracting device 70 that recycling machine 200 comprises automatic cutting device 60 and is communicated with automatic cutting device 60, automatic cutting device 60 comprises the second frame 61, be arranged at the second conveyer belt 62 of the second frame 61 and be positioned at the cutting head structure 63 of the second conveyer belt 62 side; Recovery and rinsing machine 300 comprises the 3rd frame 31, be arranged at the Cu Xi district 32 of the 3rd frame 31 and rinsing district 33 and be positioned at the back segment flow-line equipment 34 of rinsing district 33 output.
The present invention also comprises control cubicle 400, and control cubicle 400 is electrically connected with cleaning machine 100, recycling machine 200 and recovery and rinsing machine 300 before recovery respectively.The work of reclaiming front cleaning machine 100, recycling machine 200 and recovery and rinsing machine 300 can be controlled by control cubicle 400, achieve automation of the present invention.
Preferably, automatic cutting device 60 also comprises seal bootr 64 and receives waste material bucket 65, receive the below that waste material bucket 65 is arranged at cutting head structure 63, waste material after convenient cutting can drop to receives waste material bucket 65, seal bootr 64 cover is connected to the second frame 61, and cutting head structure 63 is positioned at seal bootr 64, when carrying out fluorescent material and mercury recovery, these materials can not be allowed to be mixed in air, to ensure that the feature of environmental protection of recovery.Cutting head structure 63 comprises automatic ignition cutting head 631, moving runner 632, cutting motor 633 and adjustable motion platform 634, moving runner 632 is rotatably installed in the top of adjustable motion platform 634, automatic ignition cutting head 631 is connected to the output of moving runner 632, and cutting motor 633 drives moving runner 632.When waste fluorescent lamp is flow in automatic ignition cutting head 631 ignition range by the second conveyer belt 62, control cubicle 400 starts automatic ignition cutting head 631 igniting and carries out surface trimming.
Preferably, automatic cutting device 60 also comprises adjustable limiting platform 66, adjustable limiting platform 66 is set to two, and two adjustable limiting platforms 66 lay respectively at the both sides of the input of the second conveyer belt 62, and adjustable limiting platform 66 is mainly used in regulating waste fluorescent lamp in the position of the second conveyer belt 62.
Preferably, automatic cutting device 60 also comprises conveying motor 67, and the output of conveying motor 67 is connected to the second conveyer belt 62, and conveying motor 67 moves for driving the second conveyer belt 62.
Preferably, retracting device 70 comprises fluorescent powder recovery apparatus 71, mercury retracting device 72 and waste material recovery device 73, waste material recovery device 73 is positioned at the below of cutting head structure 63, fluorescent powder recovery apparatus 71 and mercury retracting device 72 are communicated with receipts waste material bucket 65 respectively, achieve and the fluorescent material of waste fluorescent lamp, mercury, metal, glass etc. are effectively separated, and the quality of control air can not be affected when reclaiming.Wherein, mercury retracting device 72 comprises stainless steel filter 722 and flexible pipe 721, and one end of flexible pipe 721 is connected to the mercury vapour export mouth receiving waste material bucket 65, and the other end of flexible pipe 721 is connected to stainless steel filter 722, mercury retracting device 72 utilizes active carbon to inhale mercury, thus realizes the recovery of mercury.
Preferably, the below in Cu Xi district 32 and rinsing district 33 is provided with supersonic generator 35, and supersonic generator 35 is mainly used in carrying out Ultrasonic Cleaning to waste fluorescent lamp.Cu Xi district 32 and rinsing district 33 form corrugated 3rd conveyer belt 36, and waste fluorescent lamp carries out in Cu Xi district 32 and rinsing district 33 cleaning, first time rinsing and second time rinsing, finally waste fluorescent lamp is cleaned up, realizes again utilizing.
The course of work of the present invention is: first, by artificial waste and old fluorescent lamp is placed on reclaim before on cleaning machine 100, under the effect of the first conveyer belt 11, successively through cleaning, first time rinsing, second time rinsing and after purging, now complete cleaning before reclaiming; Again, waste and old fluorescent lamp enters on the second conveyer belt 62, then the size of waste and old fluorescent lamp cutting is regulated by control cubicle 400, in the scope of cutting head structure 63 to be entered, being sliced off by lamp holder to fall into by cutting head receives in waste material bucket 65, then respectively by fluorescent powder recovery apparatus 71, mercury retracting device 72 and waste material recovery device 73, fluorescent material, mercury, glass etc. are carried out effective separation and recovery, useful waste and old fluorescent lamp enters next process, now completes the work of recycling; Finally, under the effect of the 3rd conveyer belt, more successively after cleaning, first time rinsing, second time rinsing and purging, now complete recovery and rinsing work.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned execution mode and revise.Therefore, the present invention is not limited to above-mentioned embodiment, and any apparent improvement of every those skilled in the art done by basis of the present invention, replacement or modification all belong to protection scope of the present invention.In addition, although employ some specific terms in this specification, these terms just for convenience of description, do not form any restriction to the present invention.