CN104593569A - Split-type dehydrogenation furnace and conveying device - Google Patents
Split-type dehydrogenation furnace and conveying device Download PDFInfo
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- CN104593569A CN104593569A CN201510083022.3A CN201510083022A CN104593569A CN 104593569 A CN104593569 A CN 104593569A CN 201510083022 A CN201510083022 A CN 201510083022A CN 104593569 A CN104593569 A CN 104593569A
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- dehydrogenation
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Abstract
The invention discloses a split-type dehydrogenation furnace and a conveying device. The split-type dehydrogenation furnace comprises a dehydrogenation mechanism and the conveying mechanism, wherein the dehydrogenation mechanism comprises a plurality of independent dehydrogenation furnaces arranged at intervals and a cooling furnace arranged at a tail end; the cooling furnace is adjacent to the last dehydrogenation furnace; the conveying mechanism comprises a first exchange mechanism, a conveying crown block, a transfer mechanism and a second exchange mechanism; the first exchange mechanism is used for exchanging preprocessed workpieces to the conveying crown block; the conveying crown block is used for putting the preprocessed workpieces into the dehydrogenation furnaces and the cooling furnace and conveying the cooled workpieces to the transfer mechanism; the transfer mechanism is used for transferring the cooled workpieces to the second exchange mechanism; the cooled workpieces are conveyed to a passivation process through the second exchange mechanism. The split-type dehydrogenation furnace can save energy, enables different workpieces to be subjected to different processes respectively, and is flexible and convenient to maintain and examine; for the conveying device, the exchange mechanisms are automatically layered in an upper and lower manner, automation can be realized, the working efficiency is improved, and the service life of equipment is long.
Description
Technical field
The present invention relates to a kind of dehydrogenation stove and e Foerderanlage, particularly a kind of can automatization, control flexibly, save split type dehydrogenation stove and the e Foerderanlage of the energy, belong to field of machining.
Background technology
In field of machining, if ferrous materials absorbs hydrogen, the phenomenon of one " hydrogen embrittlement " can be there is.Titanium alloy especially easily absorbs hydrogen.Applying as general mechanical workout is do not wish very much hydrogen embrittlement occurs.Because not only lose toughness after ferrous materials generation hydrogen embrittlement, hardness also obviously increases, so add man-hour actual, for avoiding workpiece to be delayed because of hydrogen embrittlement phenomenon of rupture, needs to carry out dehydrogenation to workpiece after electroplating process.
At present in this area, conventional dehydrogenation stove is all an all-in-one-piece large stove, in tunnel like, all pending workpiece are all be placed in same dehydrogenation stove, working hour when processing condition are such as dried, temperature also must be identical, the workpiece of this different technology conditions of just can not simultaneously satisfying the demand, causes the waste of the energy; Meanwhile, all-in-one-piece large-scale dehydrogenation stove also makes maintenance, checks extremely inconvenience.
In addition, existing e Foerderanlage is chain conveying, between roller and bearing pin, when high temperature, wearing and tearing can be accelerated, cause chain elongation and produce the problem of the aspect such as chain gear or location, and workpiece also needs natural air cooling on long chain track after dehydrogenation, so not only lost time but also made the loaded down with trivial details lengthening of processing sequence, thus having affected working efficiency.
Therefore, how to make to realize automatization in dehydrogenation process, control flexibly and easily, save the energy, how to make course of conveying realize automatization, increase work efficiency, reduce production cost, become the Main way that industry is studied.
Summary of the invention
In order to solve problems of the prior art, the object of the present invention is to provide a kind of split type dehydrogenation stove and e Foerderanlage, its split type dehydrogenation stove can save the energy, make different workpiece can do different process respectively, namely working hour, temperature etc. during different oven dry be set, flexibly and easily, also make maintaining, check and become convenient; Its e Foerderanlage can realize automatization, increases work efficiency, and service life of equipment is long simultaneously.
To achieve these goals, the technical solution used in the present invention is:
A kind of split type dehydrogenation stove and e Foerderanlage, it comprises dehydrogenation mechanism and transfer mechanism;
Described dehydrogenation mechanism comprises a plurality of independently spaced dehydrogenation stove and be arranged at the cool furnace of end successively, and described cool furnace is adjacent with last dehydrogenation stove;
Described transfer mechanism comprises the first exchange mechanism, conveying overhead traveling crane, transport sector and the second exchange mechanism, described first exchange mechanism is in order to exchange on conveying overhead traveling crane by the workpiece through pre-treatment, described conveying overhead traveling crane is in order to put into dehydrogenation stove, cool furnace successively by the workpiece through pre-treatment, and cooled workpiece is delivered to transport sector, described transport sector is in order to by cooled workpiece transfer to the second exchange mechanism, and cooled workpiece is delivered to passivation procedure through the second exchange mechanism.
As one of the preferred embodiments of the invention, described dehydrogenation stove can all or part ofly work simultaneously.
Preferred, described a plurality of dehydrogenation stove is provided with separately independently processing condition and sets up an organization.
One of preferably, described first exchange mechanism is arranged at the top of the second exchange mechanism.
Further, described first exchange mechanism comprises the first roll-over table, and described second exchange mechanism comprises the second roll-over table.
Preferably, described conveying overhead traveling crane is three-dimensional overhead traveling crane.
Preferred, described conveying overhead traveling crane comprises:
For a plurality of square stock plate of accommodating workpiece;
For making the hoisting appliance of workpiece lifting and placing the shears of square stock plate;
The longitudinal moving mechanism vertically moved for making workpiece;
For making the transverse moving mechanism of workpiece transverse shifting;
And for picking and placeing the mechanical manipulator of square stock plate.
Further say, described conveying overhead traveling crane also comprises providing the lift motor of transmitting power, vertically moving motor and traverse motor.
As one of preferred version of the present invention, in described cool furnace, be provided with cooling fan.
Preferably, described transfer mechanism also comprises the overhead crane orbit for overhead traveling crane movement.
(1) split type dehydrogenation stove can save the energy, makes different workpiece can do different process respectively, namely arranges working hour, temperature etc. during different oven dry;
(2) flexible, also make maintaining, check and become convenient;
(3) e Foerderanlage, upper lower leaf exchange mechanism, can realize automatization, increase work efficiency automatically, and service life of equipment is long simultaneously, avoids the defect that traditional chain transmission wearing and tearing are large.
Accompanying drawing explanation
In order to be illustrated more clearly in constitutional features of the present invention and technical essential, below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Fig. 1 is the structural representation of split type dehydrogenation stove of the present invention and e Foerderanlage;
Fig. 2 is the front view of dehydrogenation furnace structure of the present invention;
Fig. 3 is the side-view of dehydrogenation furnace structure of the present invention;
Fig. 4 is the front view of conveying sky of the present invention bassinet structure;
Fig. 5 is the side-view of conveying sky of the present invention bassinet structure.
Description of reference numerals: 1-dehydrogenation stove, 10-fire door support, 11-fire door, 12-body of heater, 13-workpiece tray, 2-cool furnace, 3-first roll-over table, 4-three-dimensional overhead traveling crane, the square stock plate of 40-, 41-hoisting appliance, 41a-lift motor, 41b-shears, 42-longitudinal moving mechanism, 42a-vertically moves motor, 43-transverse moving mechanism, 43a-traverse motor, 5-second roll-over table, 6-overhead crane orbit, 7-travelling belt, 8-square stock plate carrying overhead traveling crane, A-dehydrogenation line, B-dehydrogenation pretreatment line, C-blunting line, the stacking position of D-material loading, E-blanking layering position, position is parked in the backflow of F-blank panel, G-tray places position.
Embodiment
Below in conjunction with the accompanying drawing in the present embodiment, carry out specifically, clearly and completely describing to the technical scheme in embodiment.
A kind of split type dehydrogenation stove and e Foerderanlage, it comprises dehydrogenation mechanism and transfer mechanism.
Shown in Figure 1, described dehydrogenation mechanism comprises a plurality of independently spaced dehydrogenation stove 1 and be arranged at the cool furnace 2 of end successively, and described cool furnace 2 is adjacent with last dehydrogenation stove 1.Described dehydrogenation stove 1 can all or part ofly work simultaneously, and each dehydrogenation stove 1 is provided with separately independently processing condition and sets up an organization, different processing request according to workpiece controls respectively, different process can be done in such as each dehydrogenation stove simultaneously, namely arrange the working hour, temperature etc. during different oven dry, use more flexible, the necessary all workpiece overcoming traditional tunnel like are put together, carry out the processing of same processing condition, also save the energy; On the other hand, maintenance, inspection etc. are also convenient, economical and practical.
Concrete, shown in Fig. 2 and Fig. 3, dehydrogenation stove 1 comprises body of heater 12, fire door 11 and fire door support 10, be provided with workpiece tray in body of heater 12, for accommodating pending workpiece.
Be provided with cooling fan in cool furnace 2, its below being arranged at workpiece to be cooled is carried out cold wind to workpiece and is blown and penetrate, and hot gas is drawn out of from the top of cool furnace.
Described transfer mechanism comprises the first exchange mechanism, conveying overhead traveling crane, transport sector and the second exchange mechanism, described first exchange mechanism is in order to exchange on conveying overhead traveling crane by the workpiece through pre-treatment, described conveying overhead traveling crane is in order to put into dehydrogenation stove, cool furnace successively by the workpiece through pre-treatment, and cooled workpiece is delivered to transport sector, described transport sector can be travelling belt 7, in order to by cooled workpiece transfer to the second exchange mechanism, cooled workpiece is delivered to passivation procedure through the second exchange mechanism.
Specifically as shown in Figure 1, the first exchange mechanism comprises the first roll-over table 3, second exchange mechanism and comprises the second roll-over table 5, and described first exchange mechanism and the second exchange mechanism layering are arranged, and namely the first exchange mechanism is arranged at the upper strata of the second exchange mechanism.
Shown in Fig. 4-5, described conveying overhead traveling crane is three-dimensional overhead traveling crane 4, and it comprises a plurality of square stock plate 40 for accommodating workpiece, for making the hoisting appliance 41 of workpiece lifting and placing the shears 41b of square stock plate 40; The longitudinal moving mechanism 42 vertically moved for making workpiece, for making the transverse moving mechanism 43 of workpiece transverse shifting, and the mechanical manipulator (not indicating in figure) for picking and placeing square stock plate.Described conveying overhead traveling crane also comprises providing the lift motor 41a of transmitting power, vertically moving motor 42a and traverse motor 43a.Described transfer mechanism also comprises the overhead crane orbit 6 for the movement of three-dimensional overhead traveling crane.
Utilize split type dehydrogenation stove and the e Foerderanlage of the present embodiment, the idiographic flow workpiece completing dehydrogenation pre-treatment being carried out to dehydrogenation is shown in Figure 1.To be described in detail workflow below:
After workpiece completes dehydrogenation pre-treatment in dehydrogenation pretreatment line B, stock plate is circular, before entering dehydrogenation line A, need first by the first roll-over table, workpiece turning in circular stock plate is poured in square stock plate, then be transported to tray by the first exchange mechanism and place position G, the stacking position D of material loading is transported to again by square tray carrying overhead traveling crane 8, quantity reaches some amount, after such as expiring four dishes, deliver into dehydrogenation stove 1 by three-dimensional overhead traveling crane 4 and carry out dehydrogenation, repeat above action, enter next dehydrogenation stove successively, then the workpiece through dehydrogenation is transported to cool furnace 2 again, cool, less than 50 DEG C are cooled to cooling fan.Workpiece through cooling is placed to blanking layering position E, places a square stock plate 40 at every turn, be placed into successively on travelling belt 7 one by one, thus enter blunting line C through mechanical manipulator.Before entering blunting line C, workpiece also needs through the second roll-over table 5, to pour the workpiece turning in square stock plate into circular stock plate, because passivation procedure is carried out at circular stock plate.Now, square stock plate is empty, and namely blank panel is placed position F through backflow and is transported to tray placement position G by available square stock plate carrying overhead traveling crane 8, is back to starting position, treats that next round operation recycles.E Foerderanlage in the present invention, upper lower leaf exchange mechanism, can realize automatization, increase work efficiency automatically, and service life of equipment is long simultaneously, avoids the defect that traditional chain transmission wearing and tearing are large.
In sum, the present invention can save the energy, makes different workpiece can do different process respectively, namely arranges working hour, temperature etc. during different oven dry; Flexibly and easily, also make maintaining, check and become convenient; Its e Foerderanlage, upper lower leaf exchange mechanism, can realize automatization, increase work efficiency automatically, and service life of equipment is long simultaneously, avoids the defect that traditional chain transmission wearing and tearing are large.
Above-mentioned embodiment; be only and technical conceive of the present invention and constitutional features are described; object is to allow the stakeholder being familiar with technique implement according to this; but above said content does not limit the scope of the invention; every any equivalence done according to spirit of the present invention changes or modifies, and all should fall within protection scope of the present invention.
Claims (10)
1. split type dehydrogenation stove and an e Foerderanlage, is characterized in that, this split type dehydrogenation stove and e Foerderanlage comprise dehydrogenation mechanism and transfer mechanism;
Described dehydrogenation mechanism comprises a plurality of independently spaced dehydrogenation stove and be arranged at the cool furnace of end successively, and described cool furnace is adjacent with last dehydrogenation stove;
Described transfer mechanism comprises the first exchange mechanism, conveying overhead traveling crane, transport sector and the second exchange mechanism, described first exchange mechanism is in order to exchange on conveying overhead traveling crane by the workpiece through pre-treatment, described conveying overhead traveling crane is in order to put into dehydrogenation stove, cool furnace successively by the workpiece through pre-treatment, and cooled workpiece is delivered to transport sector, described transport sector is in order to by cooled workpiece transfer to the second exchange mechanism, and cooled workpiece is delivered to passivation procedure through the second exchange mechanism.
2. the split type dehydrogenation stove of one according to claim 1 and e Foerderanlage, is characterized in that, described dehydrogenation stove is all or part of to work simultaneously.
3. the split type dehydrogenation stove of one according to claim 1 and 2 and e Foerderanlage, is characterized in that, described a plurality of dehydrogenation stove is provided with separately independently processing condition and sets up an organization.
4. the split type dehydrogenation stove of one according to claim 1 and e Foerderanlage, it is characterized in that, described first exchange mechanism is arranged at the top of the second exchange mechanism.
5. the split type dehydrogenation stove of the one according to claim 1 or 4 and e Foerderanlage, it is characterized in that, described first exchange mechanism comprises the first roll-over table, described second exchange mechanism comprises the second roll-over table.
6. the split type dehydrogenation stove of one according to claim 1 and e Foerderanlage, is characterized in that, described conveying overhead traveling crane is three-dimensional overhead traveling crane.
7. the split type dehydrogenation stove of the one according to claim 1 or 6 and e Foerderanlage, is characterized in that, described conveying overhead traveling crane comprises:
For a plurality of square stock plate of accommodating workpiece;
For making the hoisting appliance of workpiece lifting and placing the shears of square stock plate;
The longitudinal moving mechanism vertically moved for making workpiece;
For making the transverse moving mechanism of workpiece transverse shifting;
And for picking and placeing the mechanical manipulator of square stock plate.
8. the split type dehydrogenation stove of one according to claim 7 and e Foerderanlage, is characterized in that, described conveying overhead traveling crane also comprises providing the lift motor of transmitting power, vertically moving motor and traverse motor.
9. the split type dehydrogenation stove of one according to claim 1 and e Foerderanlage, is characterized in that, be provided with cooling fan in described cool furnace.
10. the split type dehydrogenation stove of one according to claim 1 and e Foerderanlage, it is characterized in that, described transfer mechanism also comprises the overhead crane orbit for overhead traveling crane movement.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510083022.3A CN104593569B (en) | 2015-02-16 | 2015-02-16 | A kind of split type dehydrogenation stove and conveyer device |
| PCT/CN2016/073775 WO2016131407A1 (en) | 2015-02-16 | 2016-02-15 | Split-type dehydrogenation furnace and delivery device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510083022.3A CN104593569B (en) | 2015-02-16 | 2015-02-16 | A kind of split type dehydrogenation stove and conveyer device |
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| Publication Number | Publication Date |
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| CN104593569A true CN104593569A (en) | 2015-05-06 |
| CN104593569B CN104593569B (en) | 2016-08-17 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105506485A (en) * | 2015-12-25 | 2016-04-20 | 安徽昱工耐磨材料科技有限公司 | Low-alloy medium carbon steel dual-hardness hammer head and heat treatment method thereof |
| WO2016131407A1 (en) * | 2015-02-16 | 2016-08-25 | 亿鸿环保机械(苏州)有限公司 | Split-type dehydrogenation furnace and delivery device |
| CN109516170A (en) * | 2018-12-06 | 2019-03-26 | 广东美的智能机器人有限公司 | Hydrogen furnace system and transfer transition device, transmission device for hydrogen furnace system |
| CN109628971A (en) * | 2018-12-29 | 2019-04-16 | 浙江明泰标准件有限公司 | A kind of bolt electroplating assembly line dehydrogenation system and method |
| CN110586432A (en) * | 2019-08-22 | 2019-12-20 | 上海大陆汽车制动系统销售有限公司 | Electrostatic powder spraying process for surface of cast iron brake |
Citations (3)
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| JPH0987739A (en) * | 1995-09-26 | 1997-03-31 | Suzuki Kinzoku Kogyo Kk | Dehydrogenation heat treatment of continuous traveling type steel wire |
| CN202808895U (en) * | 2012-10-19 | 2013-03-20 | 亿鸿环保机械(苏州)有限公司 | Dehydrogenization device |
| CN204434676U (en) * | 2015-02-16 | 2015-07-01 | 亿鸿环保机械(苏州)有限公司 | A kind of split type dehydrogenation stove and e Foerderanlage |
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2015
- 2015-02-16 CN CN201510083022.3A patent/CN104593569B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0987739A (en) * | 1995-09-26 | 1997-03-31 | Suzuki Kinzoku Kogyo Kk | Dehydrogenation heat treatment of continuous traveling type steel wire |
| CN202808895U (en) * | 2012-10-19 | 2013-03-20 | 亿鸿环保机械(苏州)有限公司 | Dehydrogenization device |
| CN204434676U (en) * | 2015-02-16 | 2015-07-01 | 亿鸿环保机械(苏州)有限公司 | A kind of split type dehydrogenation stove and e Foerderanlage |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016131407A1 (en) * | 2015-02-16 | 2016-08-25 | 亿鸿环保机械(苏州)有限公司 | Split-type dehydrogenation furnace and delivery device |
| CN105506485A (en) * | 2015-12-25 | 2016-04-20 | 安徽昱工耐磨材料科技有限公司 | Low-alloy medium carbon steel dual-hardness hammer head and heat treatment method thereof |
| CN109516170A (en) * | 2018-12-06 | 2019-03-26 | 广东美的智能机器人有限公司 | Hydrogen furnace system and transfer transition device, transmission device for hydrogen furnace system |
| CN109628971A (en) * | 2018-12-29 | 2019-04-16 | 浙江明泰标准件有限公司 | A kind of bolt electroplating assembly line dehydrogenation system and method |
| CN110586432A (en) * | 2019-08-22 | 2019-12-20 | 上海大陆汽车制动系统销售有限公司 | Electrostatic powder spraying process for surface of cast iron brake |
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| CN104593569B (en) | 2016-08-17 |
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