CN104589193B - Adjustable steel rail derusting machine - Google Patents
Adjustable steel rail derusting machine Download PDFInfo
- Publication number
- CN104589193B CN104589193B CN201510033423.8A CN201510033423A CN104589193B CN 104589193 B CN104589193 B CN 104589193B CN 201510033423 A CN201510033423 A CN 201510033423A CN 104589193 B CN104589193 B CN 104589193B
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- Prior art keywords
- steering gear
- frame
- rail
- wheel
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
Abstract
The invention discloses an adjustable steel rail derusting machine, which comprises a rack, an engine and wheels, and is characterized by also comprising a flexible shaft and a steering gear, wherein the engine is a gasoline engine; one end of the flexible shaft is connected with the rotating shaft of the engine through a coupling; the other end of the flexible shaft is connected with the input shaft of the steering gear; the output shaft of the steering gear is connected with a multi-leaf grinding wheel; the rack is fixedly connected with a connecting piece; a vertical adjustment piece is arranged above the steering gear; the vertical adjustment piece is elastically connected with the steering gear; a connecting rod of the connecting piece is connected with the vertical adjustment piece; the rack consists of a frame plate and a cross rod; the cross rod is vertically connected with the frame plate. According to the adjustable steel rail derusting machine disclosed by the invention, the kinetic energy of the gasoline engine can be transmitted onto the multi-leaf grinding wheel through the flexible shaft directly, so impact can be buffered, and the loss of the kinetic energy is reduced; the multi-leaf grinding wheel is driven by the flexible shaft to rotate at a high speed under the action of the vertical adjustment piece, and the whole derusting machine runs steadily, and therefore stable, even and comprehensive derusting can be performed on the surface of a steel rail, and the derusting effect and the derusting efficiency are greatly improved.
Description
Technical field
The present invention relates to rail rust removal technical field, more particularly, to a kind of adjustable steel rail rust remover.
Background technology
The line goods of railway, railcar stop line, shunting line, safety line etc., because less train passes through, time length its
Rail corrosion is just quite serious, affects train operation.In order to ensure the normal operation of train it is necessary to the rail to corrosion for the scene
Rust cleaning.
In prior art, usual to rail rust removal using by the way of be: one, adopt hand-held steel angle grinder manual polishing rail
Eliminated rust in surface.2nd, using mobile abrasive blast equipment, Rail Surface is eliminated rust.Mobile abrasive blast equipment is by diesel-driven generator, pneumatics
Machine, sand tank, spray gun, automatically controlled, moving cart composition, sand tank, spray gun, automatically controlled be arranged in moving cart, moving cart
Rail moves, spray gun is directed at rail head of rail surface derusting；Its operation principle is, is power using compressed air, to be formed
By material spray quartz sand high velocity jet to needing surface of the work to be processed, the high-speed functions using sand grains clear up part to high velocity spray beam
Surface, makes the surface of workpiece obtain certain cleannes and different roughness, reaches the purpose of rail rust removal.
Both rail rust removal mode all existing defects, the defect using steel angle grinder manual polishing rail rust removal is mainly
High labor intensive, angle grinder vibrations are big, and dust is big, and people's crouching is long in the rail other time, and physical demandss are big；And it is less efficient, often
People polishes about 5-10 rice per hour.And equipment heaviness is mainly using mobile abrasive blast equipment to the defect of rail rust removal, carrying is tired
Difficult；55-90 kilowatt of pneumatics acc power, weight 1.25-2.1 ton, supporting 75-100 kilowatt of diesel generation acc power, weight
1.15-1.35 ton, because equipment is too heavy, manually cannot carry, and during construction, need equipment is placed in railcar, railcar
Diesel-driven generator and air compressor machine are transported to by corrosion rail field by railway, because the use of railcar has many strict regulations
And a lot of formalities will be done, bring a lot of difficulties to construction, increase a lot of construction costs simultaneously.Additionally, site operation high velocity jet
Quartz sand efflorescence, so that job site is shrouded in dust, environmental pollution is quite serious.
Publication No. cn 203498716u, publication date is that the Chinese patent literature of on 03 26th, 2014 discloses one kind
Rail rail level rust-removing vehicle it is characterised in that: described rail rail level rust-removing vehicle includes, travelling wheel, car body, supporting plate, leading screw and handss
Wheel, handrail, handle, gasoline engine, spring, bearing box, wire brush wheel, axis, rail level contact resistance detection means；Wherein: traveling
Wheel is arranged in lower car body, and gasoline engine is rotated by belt drive wire brush wheel, Rail Surface is carried out with polishing rust cleaning, on car body
It is configured with supporting plate, gasoline engine is fixed on supporting plate by spring, wire brush wheel bearing box is arranged on supporting plate front portion, and gasoline engine is in support
In the middle part of plate, supporting plate lower central position is fixed on car body by axis；Supporting plate rear end has screw to connect leading screw and handwheel, leading screw and
Handwheel drives supporting plate to rotate in vertical around axis by the forward and reverse rotation of handwheel, and the lifting realizing wire brush wheel is adjustable
Whole polishing intensity, rail level contact resistance detection means is arranged on lower car body, is overlapped on rail tread.
Rail rail level rust-removing vehicle disclosed in this patent documentation, it is equally as dynamic using gasoline engine to Rail Surface rust cleaning
Power, transmits power in wire brush wheel by belt, and the kinetic energy that gasoline engine produces has decay on belt, causes wire brush
Wheel obtain kinetic energy relatively low it is impossible to uniformly be eliminated rust to Rail Surface, rust cleaning effect poor.
Content of the invention
The present invention, in order to overcome the defect of above-mentioned prior art, provides a kind of adjustable steel rail rust remover, and the present invention is by vapour
Oil turbine kinetic energy is directly delivered on Chiba emery wheel by flexible axle, can relax impact, reduces vibrations, reduces kinetic energy loss,
Flexible axle drives the high-speed rotation under the effect of up-down adjustment part of Chiba emery wheel, so that whole rust remover is run more steady, good reliability, from
And Rail Surface can be carried out stable and uniformly comprehensively eliminate rust, rust cleaning effect and rust cleaning efficiency are greatly improved.
The present invention is achieved through the following technical solutions:
A kind of adjustable steel rail rust remover, the electromotor including frame, being fixed in frame and being connected to below frame
Wheel it is characterised in that: also include flexible axle and steering gear, described electromotor be petrol engine, one end of described flexible axle is passed through
Shaft coupling is connected with the rotary shaft of electromotor, and the other end of flexible axle is connected with the input shaft of steering gear, on the output shaft of steering gear
Be connected with emery wheel, described frame be fixedly connected with connector, the top of described steering gear is provided with up-down adjustment part, described on
Lower regulating part and steering gear elastic connection, the connecting rod of connector is connected with up-down adjustment part, and described frame is by frame plate and cross bar structure
Become, cross bar is vertical with frame plate to be connected.
Described up-down adjustment part by the upper spring in cylinder, circular shaft, six-edged axis, cylinder, lower spring and cylinder outside handle
Constitute, cylinder is threaded connection with circular shaft, and circular shaft one end is connected with handle, and the other end is connected with one end of upper spring, upper bullet
The other end of spring is connected with six-edged axis one end, and the six-edged axis other end is run through cylinder diapire and is connected with steering gear, and lower spring is enclosed within
On six-edged axis.
It is connected with top board between described upper spring and circular shaft, between upper spring and six-edged axis, be connected with lower platen.
Described connector be lateral adjustments part, lateral adjustments part by chute, slide block, the first screw mandrel, the second screw mandrel, screw,
Shift fork and clamping limb are constituted, and chute is connected in frame, and the external screw thread of the first screw mandrel is connected with the female thread of chute, and slide block set exists
On first screw mandrel, clamping limb is enclosed within the cylinder of slide block, and the second screw mandrel is connected on the journal stirrup of slide block, and nut sleeve is in the second screw mandrel
On, shift fork is connected with screw, and clamping limb is connected with the cylinder of up-down adjustment part.
Described wheel is three, including positioned at the roller on the rail of side, the first card wheel of being stuck on opposite side rail and
Second card wheel, roller, the first card wheel and the second card wheel are triangularly arranged below frame.
Described first card wheel and the second card wheel are connected to below frame plate, and roller is connected to below cross bar.
Beneficial effects of the present invention are mainly manifested in the following aspects:
First, the present invention, including flexible axle and steering gear, one end of flexible axle is connected with the rotary shaft of electromotor by shaft coupling,
The other end of flexible axle is connected with the input shaft of steering gear, and the output shaft of steering gear is connected with Chiba emery wheel, the company of fixation in frame
It is connected to connector, the top of described steering gear is provided with up-down adjustment part, described up-down adjustment part and steering gear elastic connection, even
The connecting rod of fitting is connected with up-down adjustment part, and frame is made up of frame plate and cross bar, and cross bar is vertical with frame plate to be connected, and is sent out using gasoline
, as power, power is big for motivation, using the teaching of the invention it is possible to provide high rotating speed, and small volume, lightweight, is readily transported, operation vibration and making an uproar
Sound is little, and the feature of environmental protection is good, and kinetic energy is directly transferred on Chiba emery wheel by petrolic rotary shaft by flexible axle, Chiba emery wheel its
Work surface is wear-resisting, and has stronger flexibility, and Chiba emery wheel can be made further uniformly to contact with Rail Surface, due to adopting
Be that Chiba emery wheel carries out rail rust removal, without the dust of sandblasting, environment friendly and pollution-free, due to petrolic rotary shaft will
Kinetic energy is directly transferred on Chiba emery wheel by flexible axle, and flexible axle can mitigate vibrations, relaxes impact it is thus possible to farthest
Reduce kinetic energy rejection, Chiba emery wheel pass through up-down adjustment part to rail produce a normal pressure, in addition flexible axle can change axle head it
Between distance and axle direction, thus meet Chiba emery wheel can preferably be attached on Rail Surface, Chiba emery wheel obtain pole
Big kinetic energy high-speed rotation, produces frictional force with rail and removes rail corrosion, the top of steering gear is provided with up-down adjustment part,
Up-down adjustment part and steering gear elastic connection, adjust steering gear in upper and lower height by up-down adjustment part, and then adjust Chiba
Emery wheel and the distance of rail tread, indirectly adjust the normal pressure to rail for the Chiba emery wheel, enable Chiba emery wheel to meet different corrosions
The rust cleaning of degree rail, is monolithically fabricated a complete technical scheme, by starting electromotor, vertically moves on rail simultaneously
Frame, the Automatic adjusument of flexible axle makes whole rust remover operation more stable, coordinates up-down adjustment part, can make Chiba emery wheel to steel
The suitable normal pressure of track surface one, what Chiba emery wheel was good is attached on Rail Surface, and the Chiba emery wheel of high-speed rotation just can
Rail Surface is carried out stable and uniformly comprehensively eliminate rust, greatly improve rust cleaning effect and rust cleaning efficiency；Frame is by frame plate
Constitute with cross bar, cross bar is vertical with frame plate to be connected, frame can be made to keep balancing on rail, frame weight can be mitigated again, make
Whole rust remover transport is more convenient, reduces construction cost.
2nd, the present invention, up-down adjustment part by the upper spring in cylinder, circular shaft, six-edged axis, cylinder, lower spring and cylinder outside
Handle constitute, cylinder is threaded connection with circular shaft, and circular shaft one end is connected with handle, one end company of the other end and upper spring
Connect, the other end of upper spring is connected with six-edged axis one end, the six-edged axis other end is run through cylinder diapire and is connected with steering gear, lower bullet
Spring is enclosed within six-edged axis, and using the up-down adjustment part of this unique texture, turn clockwise handle, and upper spring just pushes down on six
Rib axle moves down, and makes steering gear drive emery wheel to move down, the normal pressure between emery wheel and rail increases, and emery wheel is preferably fitted in rail
On surface, the frictional force of emery wheel rotation increases, and then improves rust cleaning effect；While upper spring promotes six-edged axis to move down, lower bullet
Spring shrinks, and elastic force increases, and when six-edged axis are motionless, six-edged axis two-way pressure reaches balance, when height slightly in Rail Surface
Low six-edged axis, under upper spring and lower spring collective effect, just enable self-adjusting balance not at ordinary times, make emery wheel and Rail Surface
It is in flexible contact, it is to avoid Rail Surface is uneven to cause big vibrations, so that the kinetic energy that emery wheel is obtained is able to effectively
Using raising rust cleaning efficiency further.
3rd, the present invention, is connected with top board between upper spring and circular shaft, is connected with and pushes between upper spring and six-edged axis
Plate, sets up top board and lower platen, can increase the contact area between upper spring and circular shaft and six-edged axis respectively, when rotation handss
During handle, the pressure suffered by upper spring just more uniformly can be transferred to six-edged axis, so that six-edged axis in the vertical direction is not tilted,
More preferably, six-edged axis, under upper spring and lower spring collective effect, are more easy to realize self-adjusting balance homogeneity, and then remove beneficial to raising
Rust effect.
4th, the present invention, lateral adjustments part is by chute, slide block, the first screw mandrel, the second screw mandrel, screw, shift fork and clamping limb structure
Become, chute is connected in frame, and the external screw thread of the first screw mandrel is connected with the female thread of chute, slide block set is on the first screw mandrel, sliding
Block is passed through the first screw mandrel and is coordinated with slide, and clamping limb is enclosed within the cylinder of slide block, and the second screw mandrel is connected to the journal stirrup of slide block
On, on the second screw mandrel, shift fork is connected nut sleeve with screw, and clamping limb is connected with the cylinder of up-down adjustment part, by rotation the
One screw mandrel just can promote slide block transverse shifting, and because clamping limb is enclosed within the cylinder of slide block, clamping limb also can produce transverse shifting,
Thus driving steering gear transverse shifting, make emery wheel transverse shifting on Rail Surface, whole rail horizontal surface is carried out comprehensively
Rust cleaning, when rail side circular arc needs rust cleaning, only need to rotate the second screw mandrel, screw produces horizontal position on the second screw mandrel
Move, promote shift fork to stir clamping limb, clamping limb rotates on the cylinder of slide block, thus changing the angle of emery wheel and Rail Surface,
To meet the needs of rail side circular arc rust cleaning, rail surface comprehensively can be eliminated rust using this lateral adjustments part, be entered one
Step improves rust cleaning effect.
5th, the present invention, wheel be three, including positioned at the roller on the rail of side, be stuck on opposite side rail first
Card wheel and the second card wheel, roller, the first card wheel and the second card wheel are triangularly arranged below frame, are not only simple in structure, and
And frame the vertically moving of held stationary on rail can be made, reduce the shake of flexible axle, thus the kinetic energy reducing electromotor damages
Consumption, beneficial to the rust cleaning efficiency improving emery wheel.
6th, the present invention, the first card wheel and the second card wheel are connected to below frame plate, and roller is connected to below cross bar, the first card
Wheel and the second card wheel are stuck on same one steel rail, so that frame is positioned, cooperation is arranged on the roller on another one steel rail, can make whole
Individual rust remover produces longitudinal balanced sequence on rail, using quite convenient.
Brief description
Below in conjunction with specification drawings and specific embodiments, the present invention is described in further detail, wherein:
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of up-down adjustment part in the embodiment of the present invention 2；
Fig. 3 is the structural representation of up-down adjustment part in the embodiment of the present invention 3；
Fig. 4 is the structural representation of the embodiment of the present invention 4；
Fig. 5 is the structural representation of lateral adjustments part in the embodiment of the present invention 4；
Fig. 6 is the a-a view of Fig. 5；
Fig. 7 is the b-b view of Fig. 5；
Fig. 8 is the structural representation of the embodiment of the present invention 6；
In figure labelling: 1, frame, 2, electromotor, 3, wheel, 4, flexible axle, 5, steering gear, 6, emery wheel, 7, connector, 8, even
Bar, 9, up-down adjustment part, 10, cylinder, 11, circular shaft, 12, six-edged axis, 13, upper spring, 14, lower spring, 15, handle, 16, upper pressure
Plate, 17, lower platen, 18, lateral adjustments part, 19, chute, 20, slide block, the 21, first screw mandrel, the 22, second screw mandrel, 23, screw,
24th, shift fork, 25, clamping limb, 26, cylinder, 27, journal stirrup, 28, roller, the 29, first card wheel, the 30, second card wheel, 31, frame plate, 32,
Cross bar.
Specific embodiment
Embodiment 1
Referring to Fig. 1, a kind of adjustable steel rail rust remover, including frame 1, the electromotor 2 that is fixed in frame 1 and being connected to
The wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, and described electromotor 2 is petrol engine, one end of described flexible axle 4
It is connected with the rotary shaft of electromotor 2 by shaft coupling, the other end of flexible axle 4 is connected with the input shaft of steering gear 5, steering gear 5
Chiba emery wheel 6 is connected with output shaft, described frame 1 is fixedly connected with connector 7, the top of described steering gear 5 is provided with
Up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, the connecting rod 8 of connector 7 is connected with up-down adjustment part 9,
Described frame 1 is made up of frame plate 31 and cross bar 32, and cross bar 32 is vertical with frame plate 31 to be connected.
The present embodiment is most basic embodiment, and structure is simple, using connector and the up-down adjustment part of prior art
, using petrol engine as power, power is big, using the teaching of the invention it is possible to provide high rotating speed, and small volume, lightweight, is readily transported,
Operation vibration and noise are little, and the feature of environmental protection is good, and kinetic energy is directly transferred to Chiba sand by flexible axle by petrolic rotary shaft
On wheel, its work surface of Chiba emery wheel is wear-resisting, and has stronger flexibility, and Chiba emery wheel and Rail Surface can be made further uniform
Contact, carry out rail rust removal due to using Chiba emery wheel, without the dust of sandblasting, environment friendly and pollution-free, due to gasoline
Kinetic energy is directly transferred on Chiba emery wheel by the rotary shaft of electromotor by flexible axle, and flexible axle can mitigate vibrations, relaxes impact, because
And can farthest reduce kinetic energy rejection, Chiba emery wheel passes through up-down adjustment part and produces a normal pressure to rail, in addition
Flexible axle can change the direction of the distance between axle head and axle, thus meeting Chiba emery wheel can preferably be attached at Rail Surface
On, Chiba emery wheel obtains great kinetic energy high-speed rotation, produces frictional force with rail and removes rail corrosion, the top of steering gear
It is provided with up-down adjustment part, up-down adjustment part and steering gear elastic connection, steering gear is adjusted upper and lower by up-down adjustment part
Highly, and then adjust the distance of Chiba emery wheel and rail tread, indirectly adjust Chiba emery wheel to the normal pressure of rail, make Chiba sand
Wheel can meet the rust cleaning of different corrosion degree rail, is monolithically fabricated a complete technical scheme, by starting electromotor, simultaneously
Frame is vertically moved on rail, the Automatic adjusument of flexible axle makes whole rust remover operation more stable, coordinates up-down adjustment part, energy
Enough make Chiba emery wheel to one suitable normal pressure of Rail Surface, what Chiba emery wheel was good is attached on Rail Surface, revolve at a high speed
The Chiba emery wheel turning just can carry out to Rail Surface stable and uniformly comprehensively eliminate rust, and greatly improve rust cleaning effect and rust cleaning
Efficiency；Frame is made up of frame plate and cross bar, and cross bar is vertical with frame plate to be connected, and frame can be made to keep balancing on rail, and energy
Mitigate frame weight, make whole rust remover transport more convenient, reduce construction cost.
Embodiment 2
Referring to Fig. 1 and Fig. 2, a kind of adjustable steel rail rust remover, including frame 1, electromotor 2 and that is fixed in frame 1
It is connected to the wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, described electromotor 2 is petrol engine, described flexible axle 4
One end be connected with the rotary shaft of electromotor 2 by shaft coupling, the other end of flexible axle 4 is connected with the input shaft of steering gear 5, turn to
Chiba emery wheel 6 is connected with the output shaft of device 5, described frame 1 is fixedly connected with connector 7, the top of described steering gear 5 sets
It is equipped with up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, connecting rod 8 and the up-down adjustment part 9 of connector 7
Connect, described frame 1 is made up of frame plate 31 and cross bar 32, and cross bar 32 is vertical with frame plate 31 to be connected.
Described up-down adjustment part 9 is by the upper spring 13 in cylinder 10, circular shaft 11, six-edged axis 12, cylinder 10, lower spring 14 and
Handle 15 outside cylinder 10 is constituted, and cylinder 10 is threaded connection with circular shaft 11, and circular shaft 11 one end is connected with handle 15, the other end
It is connected with one end of upper spring 13, the other end of upper spring 13 is connected with six-edged axis 12 one end, six-edged axis 12 other end runs through cylinder
Body 10 diapire is simultaneously connected with steering gear 5, and lower spring 14 is enclosed within six-edged axis 12.
The present embodiment is a better embodiment, and using the up-down adjustment part of this unique texture, turn clockwise handle,
Upper spring just pushes down on six-edged axis and moves down, and makes steering gear drive Chiba emery wheel to move down, the malleation between Chiba emery wheel and rail
Power increases, and Chiba emery wheel is preferably fitted on Rail Surface, and the frictional force of Chiba emery wheel rotation increases, and then improves rust cleaning effect
Really；While upper spring promotes six-edged axis to move down, lower spring shrinks, and elastic force increases, and when six-edged axis are motionless, six-edged axis pushes
Power reaches balance, when Rail Surface occur slightly when being uneven, six-edged axis under upper spring and lower spring collective effect, just
Enable self-adjusting balance, make Chiba emery wheel and Rail Surface be in flexible contact, it is to avoid Rail Surface is uneven to be caused greatly
Vibrations so that the kinetic energy that Chiba emery wheel is obtained is effectively used, further improve rust cleaning efficiency.
Embodiment 3
Referring to Fig. 1 and Fig. 3, a kind of adjustable steel rail rust remover, including frame 1, electromotor 2 and that is fixed in frame 1
It is connected to the wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, described electromotor 2 is petrol engine, described flexible axle 4
One end be connected with the rotary shaft of electromotor 2 by shaft coupling, the other end of flexible axle 4 is connected with the input shaft of steering gear 5, turn to
Chiba emery wheel 6 is connected with the output shaft of device 5, described frame 1 is fixedly connected with connector 7, the top of described steering gear 5 sets
It is equipped with up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, connecting rod 8 and the up-down adjustment part 9 of connector 7
Connect, described frame 1 is made up of frame plate 31 and cross bar 32, and cross bar 32 is vertical with frame plate 31 to be connected.
Described up-down adjustment part 9 is by the upper spring 13 in cylinder 10, circular shaft 11, six-edged axis 12, cylinder 10, lower spring 14 and
Handle 15 outside cylinder 10 is constituted, and cylinder 10 is threaded connection with circular shaft 11, and circular shaft 11 one end is connected with handle 15, the other end
It is connected with one end of upper spring 13, the other end of upper spring 13 is connected with six-edged axis 12 one end, six-edged axis 12 other end runs through cylinder
Body 10 diapire is simultaneously connected with steering gear 5, and lower spring 14 is enclosed within six-edged axis 12.
It is connected with top board 16 between described upper spring 13 and circular shaft 11, be connected with down between upper spring 13 and six-edged axis 12
Pressing plate 17.
The present embodiment is another better embodiment, is connected with top board between upper spring and circular shaft, upper spring and six ribs
It is connected with lower platen between axle, sets up top board and lower platen, can increase respectively between upper spring and circular shaft and six-edged axis
Contact area, when rotary handle, the pressure suffered by upper spring just more uniformly can be transferred to six-edged axis, so that six-edged axis is existed
Do not tilt on vertical direction, more preferably, six-edged axis, under upper spring and lower spring collective effect, are more easy to realize self-regulation put down homogeneity
Weighing apparatus, and then beneficial to raising rust cleaning effect.
Embodiment 4
Referring to Fig. 3-Fig. 7, a kind of adjustable steel rail rust remover, including frame 1, the electromotor 2 that is fixed in frame 1 and even
It is connected on the wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, described electromotor 2 is petrol engine, described flexible axle 4
One end is connected with the rotary shaft of electromotor 2 by shaft coupling, and the other end of flexible axle 4 is connected with the input shaft of steering gear 5, steering gear
Chiba emery wheel 6 is connected with 5 output shaft, described frame 1 is fixedly connected with connector 7, the top setting of described steering gear 5
There are up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, the connecting rod 8 of connector 7 is with up-down adjustment part 9 even
Connect, described frame 1 is made up of frame plate 31 and cross bar 32, cross bar 32 is vertical with frame plate 31 to be connected.
Described up-down adjustment part 9 is by the upper spring 13 in cylinder 10, circular shaft 11, six-edged axis 12, cylinder 10, lower spring 14 and
Handle 15 outside cylinder 10 is constituted, and cylinder 10 is threaded connection with circular shaft 11, and circular shaft 11 one end is connected with handle 15, the other end
It is connected with one end of upper spring 13, the other end of upper spring 13 is connected with six-edged axis 12 one end, six-edged axis 12 other end runs through cylinder
Body 10 diapire is simultaneously connected with steering gear 5, and lower spring 14 is enclosed within six-edged axis 12.
It is connected with top board 16 between described upper spring 13 and circular shaft 11, be connected with down between upper spring 13 and six-edged axis 12
Pressing plate 17.
Described connector 7 is lateral adjustments part 18, and lateral adjustments part 18 is by chute 19, slide block 20, the first screw mandrel 21, second
Screw mandrel 22, screw 23, shift fork 24 and clamping limb 25 are constituted, and chute 19 is connected in frame 1, and the first screw mandrel 21 is with slide block 20 even
Connect, slide block 20 is slidably matched with chute 19 by the first screw mandrel 21, and clamping limb 25 is enclosed within the cylinder 26 of slide block 20, the second screw mandrel
22 are connected on the journal stirrup 27 of slide block 20, and screw 23 is enclosed within the second screw mandrel 22, and shift fork 24 is connected with screw 23, clamping limb 25 with
Cylinder 10 connects.
The present embodiment is another better embodiment, just can promote slide block transverse shifting by rotating the first screw mandrel, due to
Clamping limb is enclosed within the cylinder of slide block, and clamping limb also can produce transverse shifting, thus driving steering gear transverse shifting, makes Chiba sand
Wheel transverse shifting on Rail Surface, is comprehensively eliminated rust to whole rail horizontal surface, when rail side needs rust cleaning,
Only the second screw mandrel need to be rotated, screw produces lateral displacement on the second screw mandrel, promotes shift fork to stir clamping limb, clamping limb is in slide block
Cylinder on rotate, thus changing the angle of Chiba emery wheel and Rail Surface, to meet the needs that rail side circular arc eliminates rust, adopt
Rail surface comprehensively can be eliminated rust with this lateral adjustments part, be improved rust cleaning effect further.
Embodiment 5
Referring to Fig. 3-Fig. 8, a kind of adjustable steel rail rust remover, including frame 1, the electromotor 2 that is fixed in frame 1 and even
It is connected on the wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, described electromotor 2 is petrol engine, described flexible axle 4
One end is connected with the rotary shaft of electromotor 2 by shaft coupling, and the other end of flexible axle 4 is connected with the input shaft of steering gear 5, steering gear
Chiba emery wheel 6 is connected with 5 output shaft, described frame 1 is fixedly connected with connector 7, the top setting of described steering gear 5
There are up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, the connecting rod 8 of connector 7 is with up-down adjustment part 9 even
Connect, described frame 1 is made up of frame plate 31 and cross bar 32, cross bar 32 is vertical with frame plate 31 to be connected.
Described up-down adjustment part 9 is by the upper spring 13 in cylinder 10, circular shaft 11, six-edged axis 12, cylinder 10, lower spring 14 and
Handle 15 outside cylinder 10 is constituted, and cylinder 10 is threaded connection with circular shaft 11, and circular shaft 11 one end is connected with handle 15, the other end
It is connected with one end of upper spring 13, the other end of upper spring 13 is connected with six-edged axis 12 one end, six-edged axis 12 other end runs through cylinder
Body 10 diapire is simultaneously connected with steering gear 5, and lower spring 14 is enclosed within six-edged axis 12.
It is connected with top board 16 between described upper spring 13 and circular shaft 11, be connected with down between upper spring 13 and six-edged axis 12
Pressing plate 17.
Described connector 7 is lateral adjustments part 18, and lateral adjustments part 18 is by chute 19, slide block 20, the first screw mandrel 21, second
Screw mandrel 22, screw 23, shift fork 24 and clamping limb 25 are constituted, and chute 19 is connected in frame 1, and the first screw mandrel 21 is with slide block 20 even
Connect, slide block 20 is slidably matched with chute 19 by the first screw mandrel 21, and clamping limb 25 is enclosed within the cylinder 26 of slide block 20, the second screw mandrel
22 are connected on the journal stirrup 27 of slide block 20, and screw 23 is enclosed within the second screw mandrel 22, and shift fork 24 is connected with screw 23, clamping limb 25 with
Cylinder 10 connects.
Described wheel 3 is three, including positioned at the roller 28 on the rail of side, the first card wheel of being stuck on opposite side rail
29 and second card wheel 30, roller 28, the first card wheel 29 and the second card wheel 30 are triangularly arranged below frame 1.
The present embodiment is another better embodiment, and wheel is three, including the roller on the rail of side, is stuck in separately
The first card wheel on the rail of side and the second card wheel, roller, the first card wheel and the second card wheel are triangularly arranged below frame,
Being not only simple in structure, and frame the vertically moving of held stationary on rail can be made, reducing the shake of flexible axle, thus reducing
The kinetic energy loss of electromotor, beneficial to the rust cleaning efficiency improving Chiba emery wheel.
Embodiment 6
Referring to Fig. 3-Fig. 8, a kind of adjustable steel rail rust remover, including frame 1, the electromotor 2 that is fixed in frame 1 and even
It is connected on the wheel 3 of frame 1 lower section, also includes flexible axle 4 and steering gear 5, described electromotor 2 is petrol engine, described flexible axle 4
One end is connected with the rotary shaft of electromotor 2 by shaft coupling, and the other end of flexible axle 4 is connected with the input shaft of steering gear 5, steering gear
Chiba emery wheel 6 is connected with 5 output shaft, described frame 1 is fixedly connected with connector 7, the top setting of described steering gear 5
There are up-down adjustment part 9, described up-down adjustment part 9 and steering gear 5 elastic connection, the connecting rod 8 of connector 7 is with up-down adjustment part 9 even
Connect, described frame 1 is made up of frame plate 31 and cross bar 32, cross bar 32 is vertical with frame plate 31 to be connected.
Described up-down adjustment part 9 is by the upper spring 13 in cylinder 10, circular shaft 11, six-edged axis 12, cylinder 10, lower spring 14 and
Handle 15 outside cylinder 10 is constituted, and cylinder 10 is threaded connection with circular shaft 11, and circular shaft 11 one end is connected with handle 15, the other end
It is connected with one end of upper spring 13, the other end of upper spring 13 is connected with six-edged axis 12 one end, six-edged axis 12 other end runs through cylinder
Body 10 diapire is simultaneously connected with steering gear 5, and lower spring 14 is enclosed within six-edged axis 12.
It is connected with top board 16 between described upper spring 13 and circular shaft 11, be connected with down between upper spring 13 and six-edged axis 12
Pressing plate 17.
Described connector 7 is lateral adjustments part 18, and lateral adjustments part 18 is by chute 19, slide block 20, the first screw mandrel 21, second
Screw mandrel 22, screw 23, shift fork 24 and clamping limb 25 are constituted, and chute 19 is connected in frame 1, and the first screw mandrel 21 is with slide block 20 even
Connect, slide block 20 is slidably matched with chute 19 by the first screw mandrel 21, and clamping limb 25 is enclosed within the cylinder 26 of slide block 20, the second screw mandrel
22 are connected on the journal stirrup 27 of slide block 20, and screw 23 is enclosed within the second screw mandrel 22, and shift fork 24 is connected with screw 23, clamping limb 25 with
Cylinder 10 connects.
Described wheel 3 is three, including positioned at the roller 28 on the rail of side, the first card wheel of being stuck on opposite side rail
29 and second card wheel 30, roller 28, the first card wheel 29 and the second card wheel 30 are triangularly arranged below frame 1.
Described first card wheel 29 and the second card wheel 30 are connected to below frame plate 31, and roller 28 is connected to below cross bar 32.
The present embodiment is preferred forms, and using petrol engine as power, power is big, using the teaching of the invention it is possible to provide high rotating speed,
And small volume, lightweight, it is readily transported, operation vibration and noise are little, the feature of environmental protection is good, petrolic rotary shaft will be moved
Can be directly transferred on Chiba emery wheel by flexible axle, its work surface of Chiba emery wheel is wear-resisting, and has stronger flexibility, can enter one
Step makes Chiba emery wheel uniformly contact with Rail Surface, carries out rail rust removal due to using Chiba emery wheel, without sandblasting
Dust, environment friendly and pollution-free, because kinetic energy is directly transferred on Chiba emery wheel by petrolic rotary shaft by flexible axle, soft
Axle can mitigate vibrations, relaxes impact it is thus possible to farthest reduce kinetic energy rejection, Chiba emery wheel passes through up-down adjustment part
Produce a normal pressure to rail, flexible axle can change the direction of the distance between axle head and axle, thus meeting Chiba emery wheel in addition
Can preferably be attached on Rail Surface, Chiba emery wheel obtains great kinetic energy high-speed rotation, producing frictional force with rail will
Rail corrosion removes, and the top of steering gear is provided with up-down adjustment part, up-down adjustment part and steering gear elastic connection, by upper and lower
Regulating part adjusts steering gear in upper and lower height, and then regulation Chiba emery wheel and the distance of rail tread, indirectly adjusts Chiba sand
Take turns to the normal pressure of rail, enable Chiba emery wheel to meet the rust cleaning of different corrosion degree rail, be monolithically fabricated a complete skill
Art scheme, by starting electromotor, vertically moves frame, the Automatic adjusument of flexible axle makes whole rust remover fortune on rail simultaneously
Row is more stable, coordinates up-down adjustment part, Chiba emery wheel can be made to one suitable normal pressure of Rail Surface, Chiba emery wheel is good
Be attached on Rail Surface, the Chiba emery wheel of high-speed rotation just can carry out to Rail Surface stable and uniformly comprehensively eliminate rust,
Greatly improve rust cleaning effect and rust cleaning efficiency；Frame is made up of frame plate and cross bar, and cross bar is vertical with frame plate to be connected, and can make
Frame keeps balancing on rail, can mitigate frame weight again, makes whole rust remover transport more convenient, reduces construction cost.
First card wheel and the second card wheel are connected to below frame plate, and roller is connected to below cross bar, and the first card wheel and the second card wheel are stuck in together
On one one steel rail, frame is made to position, cooperation is arranged on the roller on another one steel rail, and whole rust remover can be made to produce on rail
Raw longitudinal balanced sequence, using quite convenient.
The invention is not restricted to above-described embodiment, according to the description of above-described embodiment, those of ordinary skill in the art also may be used
Make some to the present invention obviously to change, but these change all should fall into the claims in the present invention protection domain it
Interior.
Claims (5)
1. a kind of adjustable steel rail rust remover, including frame (1), the electromotor (2) that is fixed in frame (1) and be connected to frame
(1) wheel (3) below it is characterised in that: also include flexible axle (4) and steering gear (5), described electromotor (2) is gasoline engine
Machine, one end of described flexible axle (4) is connected with the rotary shaft of electromotor (2) by shaft coupling, the other end of flexible axle (4) and steering gear
(5) input shaft connects, and the output shaft of steering gear (5) is connected with Chiba emery wheel (6), described frame (1) is fixedly connected with
Connector (7), the top of described steering gear (5) is provided with up-down adjustment part (9), described up-down adjustment part (9) and steering gear (5)
Elastic connection, the connecting rod (8) of connector (7) is connected with up-down adjustment part (9), and described frame (1) is by frame plate (31) and cross bar
(32) constitute, cross bar (32) is vertical with frame plate (31) to be connected；Described up-down adjustment part (9) is by cylinder (10), circular shaft (11), six ribs
The outer handle (15) of upper spring (13) in axle (12), cylinder (10), lower spring (14) and cylinder (10) is constituted, cylinder (10) with
Circular shaft (11) is threaded connection, and circular shaft (11) one end is connected with handle (15), and the other end is connected with the one end of upper spring (13),
The other end of upper spring (13) is connected with six-edged axis (12) one end, six-edged axis (12) other end run through cylinder (10) diapire and with turn
Connect to device (5), lower spring (14) is enclosed within six-edged axis (12).
2. according to claim 1 a kind of adjustable steel rail rust remover it is characterised in that: described upper spring (13) and circular shaft
(11) it is connected with top board (16) between, between upper spring (13) and six-edged axis (12), be connected with lower platen (17).
3. according to claim 2 a kind of adjustable steel rail rust remover it is characterised in that: described connector (7) is horizontal tune
Section part (18), lateral adjustments part (18) is by chute (19), slide block (20), the first screw mandrel (21), the second screw mandrel (22), screw
(23), shift fork (24) and clamping limb (25) are constituted, and chute (19) is connected in frame (1), the external screw thread of the first screw mandrel (21) with
The female thread of chute (19) connects, and slide block (20) is enclosed within the first screw mandrel (21), and clamping limb (25) is enclosed within the cylinder of slide block (20)
(26) on, the second screw mandrel (22) is connected on the journal stirrup (27) of slide block (20), and screw (23) is enclosed within the second screw mandrel (22), shift fork
(24) it is connected with screw (23), clamping limb (25) is connected with the cylinder (10) of up-down adjustment part (9).
4. according to Claims 2 or 3 a kind of adjustable steel rail rust remover it is characterised in that: described wheel (3) be three,
Including positioned at the roller (28) on the rail of side, the first card wheel (29) of being stuck on opposite side rail and the second card wheel (30), rolling
Wheel (28), the first card wheel (29) and the second card wheel (30) are triangularly arranged below frame (1).
5. according to claim 4 a kind of adjustable steel rail rust remover it is characterised in that: described first card wheel (29) and second
Card wheel (30) is connected to below frame plate (31), and roller (28) is connected to below cross bar (32).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510033423.8A CN104589193B (en) | 2015-01-23 | 2015-01-23 | Adjustable steel rail derusting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510033423.8A CN104589193B (en) | 2015-01-23 | 2015-01-23 | Adjustable steel rail derusting machine |
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| CN104589193A CN104589193A (en) | 2015-05-06 |
| CN104589193B true CN104589193B (en) | 2017-01-25 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959888B (en) * | 2015-07-22 | 2017-03-29 | 河南科隆石化装备有限公司 | Adjustable length weld burnishing machine |
| CN105881173B (en) * | 2016-04-22 | 2018-03-16 | 武汉一冶钢结构有限责任公司 | Welding bead sander |
| CN108032177B (en) * | 2018-01-08 | 2024-02-20 | 新乡中新化工有限责任公司 | Grinding tool for sealing surface of safety valve |
| CN109894960B (en) * | 2019-03-27 | 2024-04-02 | 广州力多机器人智能科技有限公司 | Rust remover |
| CN112372457B (en) * | 2019-12-05 | 2022-05-10 | 淮安市江减传动机械有限公司 | Lifting double-side polishing device based on rack bar transmission principle and polishing method thereof |
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| DE29808255U1 (en) * | 1998-05-07 | 1998-09-17 | Moeser Peter | Device for grinding the running surfaces of tram rails |
| CN201079915Y (en) * | 2007-04-29 | 2008-07-02 | 秦百川 | Railway steel rail profiling grinding machine |
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| CN203679993U (en) * | 2014-01-20 | 2014-07-02 | 中铁一局集团有限公司 | Rail web rust removal grinding machine |
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| DE29808255U1 (en) * | 1998-05-07 | 1998-09-17 | Moeser Peter | Device for grinding the running surfaces of tram rails |
| CN201079915Y (en) * | 2007-04-29 | 2008-07-02 | 秦百川 | Railway steel rail profiling grinding machine |
| CN202116957U (en) * | 2011-05-10 | 2012-01-18 | 曲传胜 | Railway track trimming equipment |
| CN203636563U (en) * | 2013-12-07 | 2014-06-11 | 成都维鼎科技有限公司 | Before-flash-welding movable deruster for steel rail |
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| CN104589193A (en) | 2015-05-06 |
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Effective date of registration: 20161031 Address after: Twelve groups of 618000 Deyang City De Xin Zhen Xing Guang Cun, Jingyang District in Sichuan Province Applicant after: Deyang road yasutsune Rail Technology Development Co Ltd Address before: 4 2-4-8 No. 618000, section 11, South Emei Road, Sichuan, Deyang, China Applicant before: DEYANG LUTONG RAILWAY TECHNOLOGY DEVELOPMENT CO., LTD. |
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