CN104562434A - Polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet and preparation method thereof - Google Patents

Polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet and preparation method thereof Download PDF

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Publication number
CN104562434A
CN104562434A CN201510002023.0A CN201510002023A CN104562434A CN 104562434 A CN104562434 A CN 104562434A CN 201510002023 A CN201510002023 A CN 201510002023A CN 104562434 A CN104562434 A CN 104562434A
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fire retardant
insulation warm
fiber
warm keeping
retardant heat
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CN201510002023.0A
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CN104562434B (en
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钱春芳
胡征宇
沈剑
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Zhongfang New Materials Co ltd
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Shanghai Tanlon Fiber Co Ltd
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Abstract

The invention discloses a polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet which is prepared from the following raw material components in parts by weight: 90-100 parts of PSA fibers and 0-10 parts of low-melting-point fibers. After being prepared into a fiber net, the raw materials are treated by a flame-retardant adhesive solution to obtain the polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet. The polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet has a permanent flame-retardant heat-insulation warm-keeping function, also can be used for guaranteeing the fabric sheet to have a good high-temperature-resistant and flame-retardant effect and a washing-resistant effect, guaranteeing the elasticity and fluffy restoration after washing of the fabric sheet.

Description

PSA fiber permanent fire retardant heat-insulation warm keeping flocculus and preparation method thereof
Technical field
The present invention relates to a kind of PSA fiber flocculus and preparation method thereof, particularly relate to a kind of PSA fiber permanent fire retardant heat-insulation warm keeping flocculus and preparation method thereof.
Background technology
At high temperature, electric arc, the workplaces such as iron and steel and ground attack ground, operating personnel needs to wear heat-resistant fireproof clothes when work.Particularly when the lower peripheral environment of temperature or cold weather, except outer field heat-resistant fireproof clothes, also need to configure resisting cold clothes to operating personnel.The clothes thermal material adopted in the market mostly is terylene gum sprayed cotton, the materials such as eider down, also can play good thermal effect.But these materials do not have anti-flaming function, be not suitable for being applied in the occasions such as special high temperature-resistant, the scene of a fire, forest fire alarm, artillery fire.So at fire protection sector, in electric welding industry and special uniform, lacking one can be warming, can protect again the clothes of personal safety in special working environment.Patent application publication number is relate to a kind of fireproof spun-bonded fabric and preparation method thereof in CN94105072.6, and the raw material of employing is terylene, terylene fibre web sprays fire retardant, thus makes jet glue padding have flame retardant effect.But this fire retardant easily comes off when washing, there is potential safety hazard in clothes flame retardant effect after impact washing.
Summary of the invention
For the deficiencies in the prior art, one of technical problem to be solved by this invention is to provide a kind of PSA fiber permanent fire retardant heat-insulation warm keeping flocculus, can ensure that flocculus has good heat-resistant fireproof effect, wash resistant effect simultaneously, ensure the elasticity of flocculus and fluffy restorative after washing.
The present invention is achieved through the following technical solutions:
A kind of PSA fiber permanent fire retardant heat-insulation warm keeping flocculus, its raw material is made up of the component of following weight parts: PSA fiber 90-100 part, low-melting fiber 0-10 part; After fibre web made by described raw material, after fire retardant adhesive solution-treated, obtain described PSA fiber permanent fire retardant heat-insulation warm keeping flocculus.
Preferably, its raw material is made up of the component of following weight parts: PSA fiber 95-98 part, low-melting fiber 2-5 part.
The fineness of described polysulphonamide fiber is preferably 1.5-10D, more preferably 5-10D.
Described low-melting fiber is preferably low-melting point PET fiber or polyster fibre, and the fusing point of low-melting point PET fiber or polyster fibre is 110-130 DEG C.Low-melting fiber, strengthens the bonding point of polysulphonamide fiber, makes flocculus have good shape-retaining ability, the cohesiveness between further fortifying fibre.
Described retardant adhesive agent solution comprises the component of following weight parts: fire retardant 5-10 part, solubilizer 0.1-1 part, acrylic acid ester emulsion 10-15 part, defoamer 0.2-2 part, and water 75-85 part, pH adjusting agent is adjusted to neutrality.
Described retardant adhesive agent solution is prepared by following method: after fire retardant, solubilizer and water Homogeneous phase mixing are made flame-retardant mixture, flame-retardant mixture is joined in acrylic acid ester emulsion while stirring, add defoamer, be adjusted to neutrality by pH adjusting agent.
Described fire retardant is preferably phosphorus nitrogen system chemical combination fire retardant or halogen system chemical combination fire retardant, more preferably ammonium dihydrogen phosphate (ADP).
Described solubilizer is preferably urea or ammonium chloride, more preferably the urea of weight ratio 1:1 and the mixture of ammonium chloride.
Described defoamer is preferably containing silicon defoaming agent.
Described pH adjusting agent is preferably acetic acid or sodium acetate.
The grammes per square metre of described PSA fiber permanent fire retardant heat-insulation warm keeping flocculus is preferably 50-500g/m 2.
In the present invention,
Present invention also offers the preparation method of described PSA fiber permanent fire retardant heat-insulation warm keeping flocculus, it comprises the steps:
(1) retardant adhesive agent solution is prepared;
(2) by fiber opening, carding machine becomes net, cross lapping, goes out fibre web by drawing machine drawing-off;
(3) retardant adhesive agent solution is sprayed on the positive and negative two sides of fibre web, oven dry, trimming package.
Preferably, in step (3), the translational speed of fibre web is 5-25m/min, and the emitted dose of fibre web positive and negative two sides retardant adhesive agent solution is 5-30g/s.
Technological process in the present invention is all this area universal means, and concrete process route can be: fibrous raw material → bale opener → mixed long curtain → first shredding → blending box → smart shredding → air pressure cotton box → carding machine becomes net → cross lapping → rear road laying to required width and thickness → spray adhesive → oven dry → trimming package.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.The RJ-218 acrylic acid ester emulsion that the acrylic acid ester emulsion used in embodiment is produced for Shanghai Rui Ji adhesive Co., Ltd; Defoamer is that the SRE-2011A that rich and honour chemical raw material Co., Ltd of Guangzhou Dong produces contains silicon defoaming agent; PH adjusting agent is sodium acetate.
Embodiment 1
(1) retardant adhesive agent solution is prepared: the ammonium dihydrogen phosphate (ADP) of 6 kilograms, the solubilizer that 0.5 kilogram of urea and 0.5 kilogram of ammonium chloride form, add 81 kg of water to stir and be mixed into flame-retardant mixture, add the acrylic acid ester emulsion of 12 kilograms while stirring, adding about 0.2 kilogram defoamer makes bubble eliminate, and adds qs pH adjuster to fire retardant adhesive solution neutral.
The PSA fiber of (2) 95 kilograms and the fusing point of 5 kilograms are the even shreddings on TEMAFA opener of 110 DEG C of polyster fibres.
(3) fiber after shredding is sent to large storehouse blending box by air-flow, is delivered to thick shredding hopper by brad curtain, and then is delivered to smart shredding hopper, enters cotton storage tank.
(4) fiber of cotton storage tank is delivered to Truetzschler-Erko double cylinder and double doffer carding machine through defeated lace curtaining, for ensureing that gum sprayed cotton is respectively consistent to physical property, the fibre web after combing also need into lapping machine laying to the thickness needed.
(5) fibre web is through the mixed and disorderly drawing machine of nsc company after lapping machine output, makes fibre web follow close to 1:1 to brute force ratio in length and breadth, makes stacked fibre web have more elasticity.
(6) fibre web of drawing machine output, through the retardant adhesive agent solution that forward and backward glue spraying case obtains at fibre web positive and negative spray step (1), spray gun pressure is 0.4MPa, and emitted dose is 15g/s, and web speed is 10m/min; Vacuumize maintenance negative pressure state in the glue spraying case of front and back, make fibre web keep fluffy, by flessnier hot-air through type dryer, bake out temperature remains on 130 DEG C, makes fibre web reach the effect of drying and shaping.
(7) after drying, fibre web entered domestic metal detector, after carry out trimming package, the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus of obtained embodiment 1, grammes per square metre is 100g/m 2.For special uniform, the slim flocculus such as wind coat.
Embodiment 2
" solubilizer that 0.5 kilogram of urea and 0.5 kilogram of ammonium chloride form " in embodiment 1 replaced with " 1 kilogram of urea ", other are with embodiment 1, the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus of obtained embodiment 2.
Embodiment 3
" solubilizer that 0.5 kilogram of urea and 0.5 kilogram of ammonium chloride form " in embodiment 1 replaced with " 1 kilogram of ammonium chloride ", other are with embodiment 1, the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus of obtained embodiment 3.
Embodiment 4
(1) retardant adhesive agent solution is prepared: the ammonium dihydrogen phosphate (ADP) of 7 kilograms, the solubilizer that 0.5 kilogram of urea and 0.5 kilogram of ammonium chloride form, add 80 kg of water to stir and be mixed into flame-retardant mixture, add the acrylic acid ester emulsion of 12 kilograms while stirring, adding 0.5 kilogram of defoamer makes bubble eliminate, and adds qs pH adjuster to fire retardant adhesive solution neutral.
(2) will be for the PSA fiber of 96 kilograms and the fusing point of 4 kilograms the even shreddings on TEMAFA opener of 110 DEG C of polyster fibres.
(3) fiber after shredding is sent to large storehouse blending box by air-flow, is delivered to thick shredding hopper by brad curtain, and then is delivered to smart shredding hopper, enters cotton storage tank.
(4) fiber of cotton storage tank is delivered to Truetzschler-Erko double cylinder and double doffer carding machine through defeated lace curtaining, for ensureing that gum sprayed cotton is respectively consistent to physical property, the fibre web after combing also need into lapping machine laying to the thickness needed.
(5) fibre web is through the mixed and disorderly drawing machine of nsc company after lapping machine output, makes fibre web follow close to 1:1 to brute force ratio in length and breadth, makes stacked fibre web have more elasticity.
(6) fibre web of drawing machine output, through forward and backward glue spraying case at fibre web positive and negative spray retardant adhesive agent solution, spray gun pressure is 0.6MPa, and emitted dose is 17g/s, and web speed is 12m/min; Vacuumize maintenance negative pressure state in the glue spraying case of front and back, make fibre web keep fluffy, by flessnier hot-air through type dryer, bake out temperature remains on 130 DEG C, makes fibre web reach the effect of drying and shaping.
(7) after drying, fibre web entered domestic metal detector, after carry out trimming package, the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus of obtained embodiment 4, grammes per square metre is 200g/m 2.For medium-thick type flocculus such as electric welding clothes.
Embodiment 5
(1) retardant adhesive agent solution is prepared: the ammonium dihydrogen phosphate (ADP) of 9 kilograms, the solubilizer that 0.5 kilogram of urea and 0.5 kilogram of ammonium chloride form, add 77 kg of water to stir and be mixed into flame-retardant mixture, add the acrylic acid ester emulsion of 13 kilograms while stirring, adding about 0.2 kilogram defoamer makes bubble eliminate, and adds qs pH adjuster to fire retardant adhesive solution neutral.
(2) by the PSA fiber of 98 kilograms and the fusing point of 2 kilograms be the even shredding on TEMAFA opener of 110 DEG C of polyster fibres.
(3) fiber after shredding is sent to large storehouse blending box by air-flow, is delivered to thick shredding hopper by brad curtain, and then is delivered to smart shredding hopper, enters cotton storage tank.
(4) fiber of cotton storage tank is delivered to Truetzschler-Erko double cylinder and double doffer carding machine through defeated lace curtaining, for ensureing that gum sprayed cotton is respectively consistent to physical property, the fibre web after combing also need into lapping machine laying to the thickness needed.
(5) fibre web is through the mixed and disorderly drawing machine of nsc company after lapping machine output, makes fibre web follow close to 1:1 to brute force ratio in length and breadth, makes stacked fibre web have more elasticity.
(6) fibre web of drawing machine output, through forward and backward glue spraying case in fibre web positive and negative glue spraying, spray gun pressure is 0.7MPa emitted dose is 19g/s, and web speed is 11m/min; Vacuumize maintenance negative pressure state in the glue spraying case of front and back, make fibre web keep fluffy, by flessnier hot-air through type dryer, bake out temperature remains on 130 DEG C, makes fibre web reach the effect of drying and shaping.
(7) after drying, fibre web is through domestic metal detector, after carry out trimming package, the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus of obtained embodiment 5, grammes per square metre is 400g/m 2.For forest fire protection proximity suit thicker flocculus.
Test case 1
Warming effect test, fire resistance test are carried out to the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus that embodiment 1-5 obtains, the results are shown in Table 1.
The test result of table 1 test case 1
Warming effect (thermal resistance value: m 2.W/K) Anti-flammability (oxygen index (OI) OI, %)
Method of testing GB/T11048-2008 GB/T 20286—2006
Embodiment 1 0.2108 31.8
Embodiment 2 0.2043 28.5
Embodiment 3 0.2089 27.8
Embodiment 4 0.3840 30.6
Embodiment 5 0.7524 32.9
Test case 2
To the PSA fiber permanent fire retardant heat-insulation warm keeping flocculus that embodiment 1-5 obtains, wash 20 times, wash conditions is: every premium on currency contains 5g soap, 40 ± 2 DEG C, and soap 30min; Then cold water flush 30min is used, room temperature hang airing.
Effect of heat insulation after test washing 20 times and fire resistance, the results are shown in Table 2.
The test result of table 2 test case 2
Warming effect (thermal resistance value: m 2.W/K) Anti-flammability (oxygen index (OI) OI, %)
Method of testing GB/T11048-2008 GB20286—2006
Embodiment 1 0.2134 31.0
Embodiment 2 0.2001 27.5
Embodiment 3 0.2045 27.0
Embodiment 4 0.3768 30.0
Embodiment 5 0.7480 31.5
The above; be only the specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; any those of ordinary skill in the art are in the technical scope disclosed by the present invention; the change can expected without creative work or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.

Claims (10)

1. a PSA fiber permanent fire retardant heat-insulation warm keeping flocculus, is characterized in that, raw material is made up of the component of following weight parts: PSA fiber 90-100 part, low-melting fiber 0-10 part; After fibre web made by described raw material, after fire retardant adhesive solution-treated, obtain described PSA fiber permanent fire retardant heat-insulation warm keeping flocculus.
2. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 1, is characterized in that: its raw material is made up of the component of following weight parts: PSA fiber 95-98 part, low-melting fiber 2-5 part.
3. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 1 or 2, it is characterized in that: described low-melting fiber is low-melting point PET fiber or polyster fibre, the fusing point of low-melting point PET fiber or polyster fibre is 110-130 DEG C.
4. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 1 or 2, is characterized in that: the fineness of described PSA fiber is 1.5-10D.
5. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 1 or 2, it is characterized in that: described retardant adhesive agent solution comprises the component of following weight parts: fire retardant 5-10 part, solubilizer 0.1-1 part, acrylic acid ester emulsion 10-15 part, defoamer 0.2-2 part, water 75-85 part, pH adjusting agent is adjusted to neutrality.
6. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 5, is characterized in that: described solubilizer is urea or ammonium chloride.
7. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 5, is characterized in that: described solubilizer is the urea of weight ratio 1:1 and the mixture of ammonium chloride.
8. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 5, is characterized in that: described fire retardant is phosphorus nitrogen system chemical combination fire retardant or halogen system chemical combination fire retardant.
9. PSA fiber permanent fire retardant heat-insulation warm keeping flocculus as claimed in claim 5, it is characterized in that, described retardant adhesive agent solution is prepared by following method: after fire retardant, solubilizer and water Homogeneous phase mixing are made flame-retardant mixture, flame-retardant mixture is joined in acrylic acid ester emulsion while stirring, add defoamer, be adjusted to neutrality by pH adjusting agent.
10. the preparation method of PSA fiber permanent fire retardant heat-insulation warm keeping flocculus according to any one of claim 1-9, is characterized in that, comprise the steps:
(1) retardant adhesive agent solution is prepared;
(2) by fiber opening, carding machine becomes net, cross lapping, goes out fibre web by drawing machine drawing-off;
(3) retardant adhesive agent solution is sprayed on the positive and negative two sides of fibre web, oven dry, trimming package.
CN201510002023.0A 2015-01-04 2015-01-04 Polysulfonamide permanent flame-retardant heat-insulation warm-keeping fabric sheet and preparation method thereof Active CN104562434B (en)

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Cited By (1)

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