a kind of all kinds of temperature regulator aluminium alloy temperature-sensing pipe and preparation method thereof
Technical field
The present invention relates to temperature regulator field of mechanical technique, particularly relate to a kind of all kinds of temperature regulator aluminium alloy temperature-sensing pipe and preparation method thereof.
Background technology
Temperature regulator is to promote the through and off of contact with pressure action principle, its structure forms induction system and a system of passing on signal power of a sealing by corrugated tube, temperature-sensing pipe, eccentric wheel, vernier switch etc., temperature-sensing pipe plays acting on to pass of temperature sensor central, can apply in refrigerator, refrigerator, air-conditioning, water dispenser and the field such as the Series Pressure such as automative air conditioning, blast dryer formula temperature regulator and air pressure type rly..
At present, when some workplace is to certain temperature, need opens the safety-valve and carry out pressure release.As in solar energy central hot water system, automatically need open the safety-valve when the water temperature in its concentrated water tank is more than 99 DEG C and carry out pressure release, otherwise can security incident be caused.Opening of its safety valve mainly utilizes temperature-sensing pipe to carry out Real-Time Monitoring to the temperature of workplace and backs down safety valve in time when arriving design temperature.Existing temperature-sensing pipe comprises kapillary, base, piston, push rod, , temperature sensing medium is inserted in advance in capillary shaft, its principle of work is: the characteristic utilizing the temperature sensing medium expanded by heating in its pipe, push up on packed-piston after temperature sensing medium expanded by heating, packed-piston drives on the push rod of the side of being located thereon and pushes up, temperature safety valve opened by push rod, to realize security purpose, be red copper be the capillary brass pipe that starting material are made for what fill the kapillary of temperature sensing medium in current temperature-sensing pipe, not only manufacturing cost is higher for the temperature-sensing pipe made of this kind of capillary vessel, and conductivity efficiency is low, the technical problem that sensitivity is not high, affect the performance of temperature-sensing pipe, thus affect working efficiency and the quality of electrical equipment.
Summary of the invention
In order to solve the technical problem of above-mentioned existence, the invention provides a kind of all kinds of temperature regulator aluminium alloy temperature-sensing pipe and preparation method thereof, concrete technical scheme is:
A preparation method for all kinds of temperature regulator aluminium alloy temperature-sensing pipe, is characterized in that, described temperature-sensing pipe of preparing comprises the following steps and makes:
Step one: by the step of capillary aluminium-alloy pipe surface degreasing;
Step 2: the capillary aluminium-alloy pipe after above-mentioned oil removing is carried out the step of washing;
Step 3: by step zinc-plated at normal temperatures for the capillary aluminium-alloy pipe after having washed, the zinc-plated time is 2s-6s;
Step 4: by above-mentioned zinc-plated after capillary aluminium-alloy pipe copper-plated step at normal temperatures, the copper-plated time is 8s-12s;
Step 5: the step that the capillary aluminium-alloy pipe after above-mentioned copper facing is washed again;
Step 6: by above-mentioned steps five, the step that the capillary aluminium-alloy pipe after washing is zinc-plated at normal temperatures, the zinc-plated time be 8s-12s;
Step 7: capillary aluminium-alloy pipe pipe one end is arranged with a shape for hat gum cover.
A kind of based on the aluminium alloy temperature-sensing pipe in all kinds of temperature regulators obtained by above-mentioned preparation method, comprise aluminium alloy body, shape for hat gum cover, described aluminium alloy body has crossed one deck zinc, one deck copper has been crossed on zinc layers, one deck tin has been crossed on layers of copper, described aluminium alloy body one end mouth of pipe is arranged with a shape for hat gum cover, the left end of shape for hat gum cover is uncovered, the aluminium alloy mouth of pipe is inserted into shape for hat gum cover inside from the uncovered of shape for hat gum cover, the internal perisporium of shape for hat gum cover tightly contacts with the outer tube wall of aluminium-alloy pipe, the uncovered of described shape for hat gum cover is a bell, described bell is internally shunk gradually by the outside of shape for hat gum cover to be formed, described aluminium alloy tubular body is open tube, the described aluminium-alloy pipe the other end mouth of pipe is used for welding with temperature-sensing pipe base 8, and tin welding during welding
The oil removing of described step one is the greasy dirt that chemical deoiling and degreasing agent or water base metal cleaning agent remove workpiece surface.
In described step 3, the time of electro-galvanizing is 4s.
Described step 3 is zinc-plated to be comprised the steps:
1) pickling: the capillary aluminium-alloy pipe after described washing is carried out pickling in pickle solution; Consisting of of described pickle solution: H2SO4 12-18%, thiocarbamide 0.1-0.12%, Yu Weishui, unit is mass percent;
2) wash: the capillary aluminium-alloy pipe after pickling is carried out the step of washing;
3) electro-galvanizing: by 2) in the electroplate liquid that invades in zinc bath of capillary aluminium-alloy pipe after washing zinc-plated, described electroplate liquid be by proportioning content the chemical measured added in the clear water in zinc bath stir, mixed dissolution makes, the pH value of electroplate liquid is 3-4.5, and temperature range is 15-60 ° of C.
4) capillary aluminium-alloy pipe shifts out zinc bath, again cleans with water;
5) play 4 by through step) capillary aluminium-alloy pipe invade in deactivation slot passivating solution in carry out the step of passivation, in the every L of the passivating solution in described deactivation slot, the proportioning content of chemical is: chromic trioxide 0.4-1.1g, barium carbonate 0.4-0.8g, phosphoric acid 0.9-1.2mL.
6) again washed by the capillary aluminium-alloy pipe after passivation, the step dried up after washing is played.
5, the method for preparation temperature controller temperature-sensing pipe according to claim 1, is characterized in that, the time of electro-coppering in described step 4 is 10s.
Described electro-coppering comprises the steps: 1) dedusting oil removing, 2) sound wave cleaning, 3) acid washing phosphorization, 4) activation, 5) copper facing, 6) washing oven dry.
Described step 6 zinc-plated time is 10s.
Describedly zinc-plated comprise the steps: 1) in zinc-plated cylinder, utilize tin plating electrolyte to carry out capillary aluminium-alloy pipe to be plated zinc-plated, obtains the second work package, 2) in zinc-plated cylinder, the second work package utilized tin plating electrolyte to carry out secondary zinc-plated.
Described zinc coating is 5-20um, and copper plate is 5-20um, and tin coating is 5-15um.
Copper is replaced with aluminium alloy in the present invention, first aluminium-alloy pipe oil removing, clean surface again, then zinc is plated, described zinc coating is 5-20um, in plated with copper, described copper plate is 5-20um, finally in second time cleaning, plate tin, tin coating is 5-15um, zinc-plated object is in order to copper facing, copper-plated object is in order to zinc-plated, zinc-plated object is to weld with base, prevent gas leakage, better tightness, welding time be with tin welding compared with existing capillary brass pipe, solve the problem that cost is high, and conductivity is faster, sensitivity is higher, than the time of copper fast 3-4 second, make the performance of temperature-sensing pipe better, improve working efficiency and the quality of electrical equipment, more be worthy of popularization.
Accompanying drawing explanation
Fig. 1 is the structural representation of aluminium-alloy pipe in the present invention.
Embodiment
Below in conjunction with embodiment, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Embodiment 1: take aluminium-alloy pipe as starting material, then the greasy dirt on capillary aluminium-alloy pipe surface is removed with chemical deoiling and degreasing agent, and then wash, afterwards at H2SO4 12%, thiocarbamide 0.1%, Yu Weishui, unit carries out pickling in the pickle solution of mass percent, wash again afterwards, again capillary aluminium-alloy pipe is invaded the zinc-plated 2s of electroplate liquid in zinc bath afterwards, described electroplate liquid to be added by the chemical measured by proportioning content in the clear water in zinc bath to stir, mixed dissolution is made, the pH value of electroplate liquid is 3, temperature range is 15C, again clean afterwards, then the step of carrying out passivation in the passivating solution in deactivation slot is invaded, in the every L of passivating solution in described deactivation slot, the proportioning content of chemical is: chromic trioxide 0.4g, barium carbonate 0.4g, phosphoric acid 0.9mL, afterwards by the capillary aluminium-alloy pipe washing after passivation, to dry up it again, described zinc coating is 5um, next again by the capillary aluminium-alloy pipe copper facing 8s again after having plated zinc, be specially: dedusting oil removing---sound wave cleaning---acid washing phosphorization---activation---copper facing---washing oven dry, copper plate is 5um, and then by the zinc-plated 8s of capillary aluminium-alloy pipe after copper facing, be specially that in zinc-plated cylinder, utilize tin plating electrolyte to carry out work package to be plated zinc-plated, obtain the second work package, then in zinc-plated cylinder, tin plating electrolyte the second work package is utilized to carry out secondary zinc-plated, tin coating be 5um finally with tin by above-mentioned zinc-plated after capillary aluminium-alloy pipe and base be welded together, capillary aluminium-alloy pipe pipe one end is arranged with a shape for hat gum cover, make the temperature-sensing pipe of temperature regulator.
Embodiment 2: take aluminium-alloy pipe as starting material, then the greasy dirt on capillary aluminium-alloy pipe surface is removed with water base metal cleaning agent, and then wash, afterwards at H2SO4 18%, thiocarbamide 0.12%, Yu Weishui, unit carries out pickling in the pickle solution of mass percent, wash again afterwards, again capillary aluminium-alloy pipe is invaded the zinc-plated 6s of electroplate liquid in zinc bath afterwards, described electroplate liquid to be added by the chemical measured by proportioning content in the clear water in zinc bath to stir, mixed dissolution is made, the pH value of electroplate liquid is 4.5, temperature range is 60 ° of C, again clean afterwards, then the step of carrying out passivation in the passivating solution in deactivation slot is invaded, in the every L of passivating solution in described deactivation slot, the proportioning content of chemical is: chromic trioxide 1.1g, barium carbonate 0.8g, phosphatase 11 .2mL, afterwards by the capillary aluminium-alloy pipe washing after passivation, to dry up it again, described zinc coating is 20um, next again by the capillary aluminium-alloy pipe copper facing 12s again after having plated zinc, be specially: dedusting oil removing---sound wave cleaning---acid washing phosphorization---activation---copper facing---washing oven dry, described copper plate is 20um, and then by the zinc-plated 12s of capillary aluminium-alloy pipe after copper facing, be specially that in zinc-plated cylinder, utilize tin plating electrolyte to carry out work package to be plated zinc-plated, obtain the second work package, then in zinc-plated cylinder, tin plating electrolyte the second work package is utilized to carry out secondary zinc-plated, described tin coating is 15um, finally with tin by above-mentioned zinc-plated after capillary aluminium-alloy pipe and base be welded together, capillary aluminium-alloy pipe pipe one end is arranged with a shape for hat gum cover, make the temperature-sensing pipe of temperature regulator.
Embodiment 3: take aluminium-alloy pipe as starting material, then the greasy dirt on capillary aluminium-alloy pipe surface is removed with chemical deoiling and degreasing agent, and then wash, afterwards at H2SO4 15%, thiocarbamide 0.6%, Yu Weishui, unit carries out pickling in the pickle solution of mass percent, wash again afterwards, again capillary aluminium-alloy pipe is invaded the zinc-plated 4s of electroplate liquid in zinc bath afterwards, described electroplate liquid to be added by the chemical measured by proportioning content in the clear water in zinc bath to stir, mixed dissolution is made, the pH value of electroplate liquid is 4, temperature range is 40 ° of C, again clean afterwards, then the step of carrying out passivation in the passivating solution in deactivation slot is invaded, in the every L of passivating solution in described deactivation slot, the proportioning content of chemical is: chromic trioxide 0.7g, barium carbonate 0.6g, phosphatase 11 .1mL, afterwards by the capillary aluminium-alloy pipe washing after passivation, to dry up it again, described zinc coating is 15um, next again by the capillary aluminium-alloy pipe copper facing 10s again after having plated zinc, be specially: dedusting oil removing---sound wave cleaning---acid washing phosphorization---activation---copper facing---washing oven dry, described copper plate is 15um, and then by the zinc-plated 10s of capillary aluminium-alloy pipe after copper facing, be specially that in zinc-plated cylinder, utilize tin plating electrolyte to carry out work package to be plated zinc-plated, obtain the second work package, then in zinc-plated cylinder, tin plating electrolyte the second work package is utilized to carry out secondary zinc-plated, described tin coating is 10um, finally with tin by above-mentioned zinc-plated after capillary aluminium-alloy pipe and base be welded together, capillary aluminium-alloy pipe pipe one end is arranged with a shape for hat gum cover, make the temperature-sensing pipe of temperature regulator.
With reference to the accompanying drawings shown in 1: based on all kinds of temperature regulator aluminium alloy temperature-sensing pipes obtained by above-mentioned preparation method, comprise aluminium alloy body 1, shape for hat gum cover 2, described aluminium alloy body 1 has crossed one deck zinc 3, described zinc coating is 5-20um, one deck copper 4 has been crossed on zinc layers, described copper plate is 5-20um, one deck tin 5 has been crossed on layers of copper, described tin coating is provided with a rolling mouth 6 for aluminium alloy body 1 one end mouth of pipe described in 5-15um, described rolling mouth internal fixtion is provided with a gasket 7, described aluminium alloy body 1 one end mouth of pipe is also arranged with a shape for hat gum cover 2, the left end of shape for hat gum cover 2 is uncovered, the aluminium alloy mouth of pipe is inserted into shape for hat gum cover inside from the uncovered of shape for hat gum cover 2, the internal perisporium of shape for hat gum cover tightly contacts with the outer tube wall of aluminium-alloy pipe, the uncovered of described shape for hat gum cover is a bell, described bell is internally shunk gradually by the outside of shape for hat gum cover to be formed, described aluminium alloy tubular body is open tube, the described aluminium-alloy pipe the other end mouth of pipe is used for welding with temperature-sensing pipe base 8, and tin welding during welding.
Copper is replaced with aluminium alloy in the present invention, first aluminium-alloy pipe oil removing, clean surface again, then zinc is plated in plated with copper, finally in second time cleaning, plate tin, zinc-plated object is in order to copper facing, copper-plated object is in order to zinc-plated, zinc-plated object is to weld with base, prevent gas leakage, better tightness, welding time be with tin welding compared with existing capillary brass pipe, solve the problem that cost is high, as as described in watch one: and conductivity is faster, sensitivity is higher, faster than copper, make the performance of temperature-sensing pipe better, improve working efficiency and the quality of electrical equipment, more be worthy of popularization.
Table one is the contrast of embodiment 1-3 and capillary brass pipe thermal conductivity at different temperatures
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.