Summary of the invention
The present invention is intended to propose a kind of toluene recovery method that heat utilization ratio is higher, a kind of triple effect toluene recovery method.
This triple effect toluene recovery method is used three vertical array tubular evaporimeters, a vertical array tubular condenser, a separationThe device of collecting tank, four delivery pumps and a set of vacuum system composition, wherein three vertical array tubular evaporimeters are: firstEvaporimeter, the second evaporimeter, the 3rd evaporimeter, four delivery pumps are: the first concentrate pump, the second concentrate pump,Three concentrate pumps and smart toluene pump; This triple effect toluene recovery method comprises the steps:
(1) order needs the crude cresylic acid reclaiming to enter the tube side of the 3rd evaporimeter, makes in the tube side of the second evaporimeter outToluene vapor enters the shell side of the 3rd evaporimeter, and the crude cresylic acid in the tube side of the 3rd evaporimeter is heated, and evaporation obtainsToluene vapor extract after vertical array tubular condenser condenses by vacuum system, enter separated and collected tank, described trueDo-nothing system carries out vacuum suction to separated and collected tank;
(2) the toluene liquid after the 3rd evaporimeter primary evaporator is concentrated is transported to the second evaporation by the 3rd concentrate pumpIn the tube side of device, meanwhile, the tube side that makes the first evaporimeter toluene vapor out enters the shell side of the second evaporimeter, toIn two evaporimeter tube sides, preliminary concentrated toluene liquid carries out heating evaporation, the tube side of the second evaporimeter and the 3rd evaporimeterThe toluene that in tube side, condensation obtains enters into after vertical array tubular condenser, then enters separated and collected tank;
(3) through the second evaporimeter further concentrated toluene liquid be transported to the first evaporimeter by the second concentrate pumpIn tube side, the steam that passes into 0.5~0.8MPa in the shell side of the first evaporimeter heats, and solidifying water is discharged through drain valve,Get to Hou Dao through the concentrated raffinate of the first evaporimeter by the first concentrate pump and carry out raffinate processing.
The present invention has increased the 3rd evaporimeter on traditional economic benefits and social benefits recovery process basis, and supporting corresponding concentrated defeatedSend device, the recycling ability of equipment is improved greatly, can improve approximately 50%; Owing to adopting multistage recovery, institute obtainsToluene purity high, steady quality; And, take full advantage of the heat of the toluene vapor that first, second evaporimeter produces,Energy-saving and emission-reduction, this recovery process energy consumption is 70% of economic benefits and social benefits toluene recovery technique.
Detailed description of the invention
As shown in the figure, this triple effect toluene recovery method use three vertical array tubular evaporimeters, vertical array tubular condenser 4,The device of separated and collected tank 5, four delivery pumps and a set of vacuum system composition. Wherein three vertical array tubular evaporimetersFor: the first evaporimeter 1, the second evaporimeter 2, the 3rd evaporimeter 3; Four delivery pumps are: the first concentrate pump 6,Two concentrate pumps 7, the 3rd concentrate pump 8, smart toluene pump 9.
As shown in the figure, these equipment connection methods are: the shell side import of the first evaporimeter 1 is heating steam import, firstThe tube side import of evaporimeter is connected with the outlet of the second concentrate pump 7, the liquid outlet of the tube side of the first evaporimeter and firstThe import of concentrate pump 6 is connected, and the gas vent of the tube side of the first evaporimeter is connected with the shell side import of the second evaporimeter 2.The shell side outlet of the second evaporimeter 2 is connected with the shell side import of vertical array tubular condenser 4, the tube side import of the second evaporimeterBe connected with the outlet of the 3rd concentrate pump 8, the import of the liquid outlet of the tube side of the second evaporimeter and the second concentrate pump 7Be connected, the gas vent of the tube side of the second evaporimeter 2 is connected with the shell side import of the 3rd evaporimeter 3. The 3rd evaporimeter 3Shell side outlet be connected with the shell side import of vertical array tubular condenser 4, the tube side import of the 3rd evaporimeter is crude cresylic acid import,The liquid outlet of the tube side of the 3rd evaporimeter is connected with the import of the 3rd concentrate pump 8, the gas of the tube side of the 3rd evaporimeterOutlet is connected with the shell side import of vertical array tubular condenser 4. Shell side outlet and the separated and collected tank 5 of vertical array tubular condenser 4Import be connected, the liquid outlet of separated and collected tank is connected with the import of smart toluene pump 9. On separated and collected tank 5, there is oneVacuum orifice, is connected with vacuum system.
This triple effect toluene recovery method comprises the steps:
(1) crude cresylic acid that needs to reclaim enters the tube side of the 3rd evaporimeter 3, in the tube side of the second evaporimeter 2 outToluene vapor (approximately 100 DEG C) enters the shell side of the 3rd evaporimeter 3, and the crude cresylic acid in the tube side of the 3rd evaporimeter is addedHeat, the toluene vapor that evaporation obtains extracts after 4 condensations of vertical array tubular condenser by vacuum system, enters to separate to receiveCollection tank 5, vacuum system is carried out vacuum suction to separated and collected tank 5;
(2) the toluene liquid after the 3rd evaporimeter 3 primary evaporator concentrates is transported to second by the 3rd concentrate pump 8In the tube side of evaporimeter 2, meanwhile, the tube side of the first evaporimeter 1 toluene vapor (approximately 110 DEG C) out enters the second steamingThe shell side of hair device 2, carries out heating evaporation, the second evaporimeter 2 to preliminary concentrated toluene liquid in the second evaporimeter tube sideTube side and the tube side of the 3rd evaporimeter 3 in the toluene that obtains of condensation enter into after vertical array tubular condenser 4, then enter pointFrom collecting tank 5; The smart toluene of collecting in separated and collected tank is transferred out by smart toluene pump 9.
(3) be transported to the first evaporimeter 1 through the further concentrated toluene of the second evaporimeter 2 by the second concentrate pump 7Tube side in, the steam that passes into 0.5~0.8MPa in the shell side of the first evaporimeter heats, the solidifying water of steam is through hydrophobicValve is discharged, and gets to Hou Dao carry out raffinate processing through the concentrated raffinate of the first evaporimeter by the first concentrate pump 6.
In this triple effect toluene recovery method, the first evaporimeter 1 can pass through high viscosity pressure reduction liquid level sensor control firstThe discharging speed of concentrate pump 6, the second evaporimeter 2 is by high viscosity pressure reduction liquid level sensor control the second concentrate pump 7Discharging speed, the 3rd evaporimeter 3 is by the discharging speed of high viscosity pressure reduction liquid level sensor control the 3rd concentrate pump 8,The inlet amount of crude cresylic acid is set according to need of production, the first evaporimeter 1 opening by temperature sensor control steam pneumatic operated valveDegree, controls the inlet of steam, thereby controls the balance of whole evaporation, and further ensure that the first evaporimeter 1 passes throughThe concentration of the toluene raffinate of the first concentrate pump output; The crude cresylic acid that enters the 3rd evaporimeter 3 also can use the first steaming in advanceThe solidifying water that hair device 1 is discharged preheats.
Triple effect toluene recovery technology of the present invention is compared and is had following characteristics with traditional handicraft:
1, the equipment of same area, recycling ability improves greatly, improves approximately 50%.
2, multistage recovery, toluene purity is high, steady quality.
3, make full use of the energy, energy-saving and emission-reduction, this retracting device energy consumption is 70% of economic benefits and social benefits toluene recovery device, lowerCarbocyclic ring is protected.
In triple effect toluene recovery technology of the present invention, the reference data of the specification of each equipment is:
Vertical array tubular evaporimeter: 350 squares,
Vertical array tubular condenser: 400 squares,
Separated and collected tank: 2 cubes,
Delivery pump: 50 cubic meters/hour,
Vacuum system: 3 cubic meters/hour ,-0.1Mpa.
Technological parameter when operation is:
Crude cresylic acid is squeezed into speed: 10-50 cubic meter/hour,
Discharging speed: 3-20 cubic meter/hour,
Quantity of steam: 1.5-4.0 ton/hour,
Recirculated water: 200-400 cubic meter/hour.