CN104552934A - Fabric forming method - Google Patents
Fabric forming method Download PDFInfo
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- CN104552934A CN104552934A CN201310499318.4A CN201310499318A CN104552934A CN 104552934 A CN104552934 A CN 104552934A CN 201310499318 A CN201310499318 A CN 201310499318A CN 104552934 A CN104552934 A CN 104552934A
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- fabric
- yarn
- forming method
- fabric forming
- setting
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- Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
Abstract
The invention relates to a fabric forming method which comprises the following steps of providing at least one set yarn and at least one base yarn; weaving the set yarn and the base yarn into a prototypical fabric structure; sleeving the prototypical fabric structure with a forming die ; heating the prototypical fabric structure at high temperature to enable the set yarn in the prototypical fabric structure to form a set film wrapping the base yarn after the set yarn is hot-melted; solidifying the set film wrapping the base yarn at low temperature to enable the prototypical fabric structure to form a set fabric structure; taking the set fabric structure off from the forming die. According to the fabric forming method, the characteristic of thermoplasticity of the set yarn is utilized, and a required three-dimensional structure is formed after a planar fabric is sleeved with the forming die, so that production procedures for a three-dimensional object can be simplified, and cost can be greatly lowered.
Description
Technical field
The present invention relates to a kind of fabric forming method, particularly a kind of thermoplastic fabric of utilization to reach the fabric forming method of solid forming.
Background technology
After traditional fabric is weaved into, for soft object, do not possess support force, therefore generally cannot be shaped as a solid object, and as traditional leather goods such as footwear body, bag, be after the sheet leather each parts being cut into many separation, then combine via stitching or alternate manner, finally just complete whole footwear body, bag, but, the sheet leather that each must be separated according to DESIGN SKETCH by this mode has been cut, and parts more at most operation are more, also need more cost.
Therefore, how to design the problem that a kind of method that fabric construction is configured as a solid object too much causes cost to waste to solve operation, desire most ardently by inventor a large problem of solution.
Summary of the invention
Main purpose of the present invention is to overcome the deficiencies in the prior art and defect, proposes a kind of being formalized by thermoplasticity and is heated into the fabric forming method of solid object after fabric weaved into by yarn.
For reaching above-mentioned purpose, the invention provides a kind of fabric forming method, it comprises: step 1: provide at least certain shape yarn and at least one basic yarn; Step 2: described setting yarn is weaved into a prototype fabric construction; Step 3: this original shape fabric construction is sheathed on a shaping dies; Step 4: with this prototype fabric construction of high-temperature heating, forms a setting film of coated described basic yarn after making the described setting yarn hot melt in this original shape fabric construction; Step 5: solidify with low temperature this setting film be coated on outside described basic yarn and make this original shape fabric construction be shaped as a setting fabric construction; And step 6: by this shaping dies taking off this press fabrics structure formalized.
Described fabric forming method, wherein, this setting yarn is mixed by thermoplastic polymer and physical property adjusting agent.
Described fabric forming method, wherein, this thermoplastic polymer is polyurethane.
Described fabric forming method, wherein, this thermoplastic polymer is polyethylene.
Described fabric forming method, wherein, this thermoplastic polymer is polypropylene.
Described fabric forming method, wherein, this thermoplastic polymer is thermoplastic rubber.
Described fabric forming method, wherein, this physical property adjusting agent is organic resin.
Described fabric forming method, wherein, this physical property adjusting agent is inorganic resin.
Described fabric forming method, wherein, this physical property adjusting agent is silicone oil.
Described fabric forming method, wherein, this physical property adjusting agent is phosphate.
Described fabric forming method, wherein, this physical property adjusting agent is phthalic acid.
Described fabric forming method, wherein, this physical property adjusting agent is antioxidant.
Described fabric forming method, wherein, this prototype fabric construction is a footwear body fabric.
Described fabric forming method, wherein, this prototype fabric construction is a bag fabric.
Described fabric forming method, wherein, this prototype fabric construction is a clothing fabric.
In order to further understand feature of the present invention, feature and technology contents, refer to following detailed description for the present invention and accompanying drawing, institute's accompanying drawings only provides reference and explanation use, is not used to limit the present invention.
Accompanying drawing explanation
Fig. 1 is the flow chart of fabric forming method of the present invention;
Fig. 2 is the schematic diagram of fabric forming method first embodiment of the present invention;
Fig. 3 is the enlarged drawing of dashed region A in Fig. 2;
Fig. 4 is the enlarged drawing of dashed region B in Fig. 2;
Fig. 5 is the schematic diagram of fabric forming method second embodiment of the present invention;
Fig. 6 is the schematic diagram of fabric forming method the 3rd embodiment of the present invention;
Fig. 7 is the schematic diagram of fabric forming method second embodiment of the present invention;
Fig. 8 is the enlarged drawing of dashed region C in Fig. 7;
Fig. 9 is the enlarged drawing of dashed region D in Fig. 7.
Symbol description in figure
10 setting yarns
11 basic yarns
20,20a, 20b, 20c original shape fabric construction
21,21a, 21b, 21c press fabrics structure
30,30a, 30b, 30c shaping dies
40 baking ovens
100 setting films
S1 step 1
S2 step 2
S3 step 3
S4 step 4
S5 step 5
S6 step 6
A, B, C, D dashed region
Detailed description of the invention
Referring to Fig. 1, is the flow chart of fabric forming method of the present invention, as shown in the figure, fabric forming method of the present invention, its step comprises: step 1 (S1): provide at least one setting yarn and at least one basic yarn; Step 2 (S2): this setting yarn and this basic yarn are weaved into a prototype fabric construction; Step 3 (S3): this original shape fabric construction is sheathed on a shaping dies; Step 4 (S4): with this prototype fabric construction of high-temperature heating, forms a setting film of this basic yarn coated after making this setting yarn hot melt in this original shape fabric construction; Step 5 (S5): solidify with low temperature this setting film be coated on outside this basic yarn and make this original shape fabric construction be shaped as a setting fabric construction; And step 6 (S6): by this shaping dies taking off this press fabrics structure formalized.
Fabric forming method from the above, wherein, this thermoplastic polymer is polyamide, polyurethane, polyethylene, polypropylene, thermoplastic rubber ... Deng one of them, this physical property adjusting agent is organic resin, inorganic resin, silicone oil, phosphate, phthalic acid, antioxidant ... Deng one of them, the main effect of this physical property adjusting agent is the physical property adjusting this setting yarn, as stickiness, heat sensitivity ... Deng, to control its hot melting temperature in suitable scope, this prototype fabric construction is a footwear body fabric, one bag fabric, one clothing fabric ... Deng one of them, depending on required finished product, as finished product be a footwear body stereochemical structure time, then the footwear body fabric of this footwear body stereochemical structure corresponding weaved into by prototype fabric construction.
Referring to Fig. 2, is the schematic diagram of fabric forming method first embodiment of the present invention, and as shown in the figure, fabric forming method of the present invention, provides a setting yarn 10 and a basic yarn 11 to close and pick up in step 1 (S1); In step 2 (S2), this setting yarn 10 and this basic yarn 11 are closed after picking up and weave into a prototype fabric construction 20 (being the footwear body fabric of a stereochemical structure in the present embodiment), and refer to Fig. 3, for the enlarged drawing of dashed region A in Fig. 2, as shown in the figure, when in the footwear body fabric weaved into, this setting yarn not yet heats, in solid-state and be wound around mutually with this basic yarn; In step 3 (S3), this original shape fabric construction 20 is sheathed on a shaping dies 30 (be shoe last in the present embodiment); In step 4 (S4), with this prototype fabric construction 20 of high-temperature heating, as baking oven 40, be generally the temperature of more than 80 DEG C, setting film 100 (referring to Fig. 4, the enlarged drawing for dashed region B in Fig. 2) of coated described basic yarn 11 is formed after making this setting yarn 10 hot melt in this original shape fabric construction 20; In step 5 (S5), solidify with low temperature and be coated on this setting film 100 outside this basic yarn 11 (as this original shape fabric construction and this shaping dies are placed in room temperature, namely must lower than setting yarn 10 setting temperature), make this original shape fabric construction 20 be shaped as a setting fabric construction 21; In step 6 (S6), by this shaping dies 30 taking off this press fabrics structure 21 formalized, obtain the finished product of footwear body.
Referring to Fig. 5, is the schematic diagram of fabric forming method second embodiment of the present invention, and as shown in the figure, fabric forming method of the present invention, provides a setting yarn 10 and a basic yarn 11 to close and pick up in step 1 (S1); In step 2 (S2), this setting yarn 10 and this basic yarn 11 are closed after picking up and weave into a prototype fabric construction 20a (being a bag fabric in the present embodiment); In step 3 (S3), this original shape fabric construction 20a is sheathed on a shaping dies 30a (be a bag mould in the present embodiment); In step 4 (S4), with this prototype fabric construction of high-temperature heating 20a, after making described setting yarn 10 hot melt in this original shape fabric construction 20a, form a setting film 100 of coated described basic yarn 11; In step 5 (S5), solidify this setting film 100 be coated on outside described basic yarn 11 with low temperature, make this original shape fabric construction 20a be shaped as a setting fabric construction 21a (being the bag of setting in the present embodiment); In step 6 (S6), by this shaping dies 30a taking off this press fabrics structure 21a formalized, obtain the finished product of bag.
Referring to Fig. 6, is the schematic diagram of fabric forming method the 3rd embodiment of the present invention, and as shown in the figure, fabric forming method of the present invention, provides a setting yarn 10 and a basic yarn 11 to close and pick up in step 1 (S1); In step 2 (S2), this setting yarn 10 and this basic yarn 11 are closed after picking up and weave into a prototype fabric construction 20b (being a clothing fabric in the present embodiment); In step 3 (S3), this original shape fabric construction 20b is sheathed on a shaping dies 30b (be a human body upper body mould in the present embodiment); In step 4 (S4), with this prototype fabric construction of high-temperature heating 20b, after making this setting yarn 10 hot melt in this original shape fabric construction 20b, form a setting film 100 of this basic yarn 11 coated; In step 5 (S5), solidify this setting film 100 be coated on outside this basic yarn 11 with low temperature, make this original shape fabric construction 20b be shaped as a setting fabric construction 21b (being the clothing of setting in the present embodiment); In step 6 (S6), by this shaping dies 30b taking off this press fabrics structure 21b formalized, obtain the finished product of clothing.
Refer to Fig. 7, for the schematic diagram of fabric forming method the 4th embodiment of the present invention, as shown in the figure, fabric forming method of the present invention, can provide in step 1 (S1) many formalize yarns 10 and many basic yarns 11 (can optionally adjust, as finished product need different colours time, many formalize yarns and basic yarns can be provided, as finished product be single colour system time, then only need to provide formalize yarn and a basic yarn), in step 2 (S2), it (is the footwear body fabric of a plane that described setting yarn 10 is weaved into a prototype fabric construction 20c with described basic yarn 11 in the present embodiment, can the mode such as knitting, plain weave weave into), and refer to Fig. 8, for the enlarged drawing of dashed region C in Fig. 7, as shown in the figure, when the yarn 10 that formalizes described in the prototype fabric construction 20c (the footwear body fabric of plane) weaved into not yet heats, in solid-state and be wound around mutually in two-layer up and down with this basic yarn 11, in step 3 (S3), this original shape fabric construction 20c is sheathed on a shaping dies 30c (be a plane mould in the present embodiment, it has can the die cavity of accommodating this original shape fabric construction 20c), in step 4 (S4), with this prototype fabric construction of high-temperature heating 20c, as baking oven 40, be generally temperature (the setting yarn 10 of this temperature depending on use and the physical property of basic yarn 11 of more than 80 DEG C, can suitably adjust), a setting film 100 of coated described basic yarn 11 is formed after making this setting yarn 10 hot melt in this original shape fabric construction 20c, and refer to Fig. 9, for the enlarged drawing of dashed region D in Fig. 7, as shown in the figure, setting film 100 is based on the mode weaving into original shape fabric construction 20c, be concentrated in the wherein side of basic yarn 11, usually can be the inner side of product, this mode also can be applicable in the various embodiments described above, in step 5 (S5), solidify with low temperature and be coated on setting film 100 outside described basic yarn 11 (as this original shape fabric construction and this shaping dies are placed in room temperature, namely must lower than setting yarn 10 setting temperature), make this original shape fabric construction 20c be shaped as a setting fabric construction 21c, in step 6 (S6), by this shaping dies 30c taking off this press fabrics structure 21c formalized, obtain the surface shoe body finished product formalized.
In sum, fabric forming method of the present invention is inserted in heat set after shaping dies by the prototype fabric construction integrally weaved into, makes each parts once-forming of finished product, save multiple working procedure, not only save man-hour, greater amount saves cost, is excellent innovation and creation in fact.
The above, be only better possible embodiments of the present invention, non-ly therefore namely limits to protection scope of the present invention, and such as use description of the present invention and the equivalent structure change for it of accompanying drawing content institute, all reason is with being contained in interest field of the present invention.
Claims (16)
1. a fabric forming method, is characterized in that, comprising:
Step 1: at least one setting yarn and at least one basic yarn are provided;
Step 2: this setting yarn and this basic yarn are weaved into a prototype fabric construction;
Step 3: this original shape fabric construction is sheathed on a shaping dies;
Step 4: with this prototype fabric construction of high-temperature heating, forms a setting film of coated described basic yarn after making the described setting yarn hot melt in this original shape fabric construction;
Step 5: solidify with low temperature this setting film be coated on outside described basic yarn and make this original shape fabric construction be shaped as a setting fabric construction; And
Step 6: by this shaping dies taking off this press fabrics structure formalized.
2. fabric forming method as claimed in claim 1, wherein, this setting yarn is mixed by thermoplastic polymer and physical property adjusting agent.
3. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyamide.
4. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyurethane.
5. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polyethylene.
6. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is polypropylene.
7. fabric forming method as claimed in claim 2, wherein, this thermoplastic polymer is thermoplastic rubber.
8. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is organic resin.
9. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is inorganic resin.
10. fabric forming method as claimed in claim 2, wherein, this physical property adjusting agent is silicone oil.
11. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is phosphate.
12. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is phthalic acid.
13. fabric forming methods as claimed in claim 2, wherein, this physical property adjusting agent is antioxidant.
14. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a footwear body fabric.
15. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a bag fabric.
16. fabric forming methods as claimed in claim 1, wherein, this prototype fabric construction is a clothing fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310499318.4A CN104552934A (en) | 2013-10-22 | 2013-10-22 | Fabric forming method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310499318.4A CN104552934A (en) | 2013-10-22 | 2013-10-22 | Fabric forming method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104552934A true CN104552934A (en) | 2015-04-29 |
Family
ID=53070487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310499318.4A Pending CN104552934A (en) | 2013-10-22 | 2013-10-22 | Fabric forming method |
Country Status (1)
| Country | Link |
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| CN (1) | CN104552934A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI746584B (en) * | 2017-06-23 | 2021-11-21 | 曾凱熙 | Reinforced fiber for protective equipment |
| TWI751174B (en) * | 2017-06-23 | 2022-01-01 | 曾凱熙 | Reinforced fiber cloth, protective plate and method for preparing protective plate |
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Application publication date: 20150429 |