TWI611055B - Fabric forming method - Google Patents
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- TWI611055B TWI611055B TW102136938A TW102136938A TWI611055B TW I611055 B TWI611055 B TW I611055B TW 102136938 A TW102136938 A TW 102136938A TW 102136938 A TW102136938 A TW 102136938A TW I611055 B TWI611055 B TW I611055B
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本發明係有關一種織物成形方法，特別係有關一種利用熱塑性織物來達到立體成形之織物成形方法。 The present invention relates to a method of forming a fabric, and more particularly to a method of forming a fabric using a thermoplastic fabric to achieve three-dimensional forming.
傳統的織物編成後，係為軟質物件，不具備支撐力，因此一般無法定形成一立體物件，而如傳統的鞋體、袋體等皮件，係將個部件分切成許都分離的片狀皮革後，再經由縫合或其他方式結合，最後才完成整個鞋體、袋體，然而，此方式須依照設計圖將各個分離的片狀皮革分切完成，部件越多則工序越多，也需要更多的成本。 After the traditional fabric is knitted, it is a soft object and does not have supporting force. Therefore, it is generally impossible to form a three-dimensional object. For example, a leather body such as a shoe body or a bag body is cut into pieces separated from each other. After the leather is shaped, it is stitched or otherwise combined, and finally the whole shoe body and the bag body are completed. However, in this way, each separated piece of the leather piece is cut according to the design drawing, and the more the parts, the more the process, Need more cost.
因此，如何設計出一種織物結構成形為一立體物件之方法以解決工序過多造成成本浪費的問題，乃為本案發明人所亟欲解決的一大課題 Therefore, how to design a method for forming a fabric structure into a three-dimensional object to solve the problem of excessive waste caused by the process is a major problem that the inventor of the present invention is trying to solve.
本發明之主要目的在提供一種藉由熱塑性定形紗編成織物後加熱成立體物件之織物成形方法。 SUMMARY OF THE INVENTION A primary object of the present invention is to provide a fabric forming method for heating a body member by braiding a thermoplastic shaped yarn into a fabric.
為達上述目的，本發明提供一種織物成形方法，其步驟包括：步驟1：提供至少一定形紗及至少一基礎紗；步驟2：將該等定形紗編成一原型織物結構；步驟3：將該原形織物結構套設於一成形模具；步驟4：以高溫加熱該原型織物結構，使該原形織物結構內之該等定形紗熱熔後形成包覆該等基礎紗之一定形膜；步驟5：以低溫凝固包覆於該等基礎紗外之該定形膜使該原形織物結構定形成一定形織物結構；以及步驟6：由該成形模具上取下已定形之該定形織物結構。 To achieve the above object, the present invention provides a fabric forming method comprising the steps of: providing at least a certain shaped yarn and at least one base yarn; and step 2: braiding the shaped yarn into a prototype fabric structure; Step 3: The original fabric structure is sleeved in a forming mold; Step 4: heating the prototype fabric structure at a high temperature, so that the shaped yarns in the original fabric structure are hot-melted to form a certain film covering the base yarns; Step 5: The shaped film wrapped around the base yarns at a low temperature solidifies the original fabric structure into a shaped fabric structure; and Step 6: the shaped fabric structure that has been shaped is removed from the forming mold.
承上所述之織物成形方法，其中，該定形紗係由熱塑性聚合物與物性調整劑混合製成。 The fabric forming method according to the above, wherein the shaped yarn is made of a thermoplastic polymer and a physical property adjusting agent.
承上所述之織物成形方法，其中，該熱塑性聚合物係為聚氨 酯。 The fabric forming method according to the above, wherein the thermoplastic polymer is polyamine ester.
承上所述之織物成形方法，其中，該熱塑性聚合物係為聚乙烯。 The fabric forming method according to the above, wherein the thermoplastic polymer is polyethylene.
承上所述之織物成形方法，其中，該熱塑性聚合物係為聚丙烯。 The fabric forming method according to the above, wherein the thermoplastic polymer is polypropylene.
承上所述之織物成形方法，其中，該熱塑性聚合物係為熱可塑性橡膠。 The fabric forming method according to the above, wherein the thermoplastic polymer is a thermoplastic rubber.
承上所述之織物成形方法，其中，該物性調整劑係為有機樹脂。 The fabric forming method according to the above aspect, wherein the physical property adjusting agent is an organic resin.
承上所述之織物成形方法，其中，該物性調整劑係為無機樹脂。 The fabric forming method according to the above aspect, wherein the physical property adjusting agent is an inorganic resin.
承上所述之織物成形方法，其中，該物性調整劑係為硅油。 The fabric forming method according to the above, wherein the physical property adjusting agent is silicone oil.
承上所述之織物成形方法，其中，該物性調整劑係為磷酸酯。 The fabric forming method according to the above aspect, wherein the physical property adjusting agent is a phosphate ester.
承上所述之織物成形方法，其中，該物性調整劑係為鄰苯二甲酸。 The fabric forming method according to the above, wherein the physical property adjusting agent is phthalic acid.
承上所述之織物成形方法，其中，該物性調整劑係為抗氧化劑。 The fabric forming method according to the above aspect, wherein the physical property adjusting agent is an antioxidant.
承上所述之織物成形方法，其中，該原型織物結構係為一鞋體織物。 The fabric forming method described above, wherein the prototype fabric structure is a shoe body fabric.
承上所述之織物成形方法，其中，該原型織物結構係為一袋體織物。 The fabric forming method described above, wherein the prototype fabric structure is a bag fabric.
承上所述之織物成形方法，其中，該原型織物結構係為一衣著織物。 The fabric forming method described above, wherein the prototype fabric structure is a garment fabric.
為了能夠更進一步瞭解本發明之特徵、特點和技術內容，請參閱以下有關本發明之詳細說明與附圖，惟所附圖式僅提供參考與說明用，非用以限制本發明。 For a fuller understanding of the features, features and aspects of the present invention, reference should be made to the accompanying drawings.
10‧‧‧定形紗 10‧‧‧Finished yarn
11‧‧‧基礎紗 11‧‧‧Foundation yarn
20、20a、20b、20c‧‧‧原形織物結構 20, 20a, 20b, 20c‧‧‧ original fabric structure
21、21a、21b、21c‧‧‧定形織物結構 21, 21a, 21b, 21c‧‧‧ shaped fabric structure
30、30a、30b、30c‧‧‧成形模具 30, 30a, 30b, 30c‧‧‧ forming dies
40‧‧‧烘箱 40‧‧‧ oven
100‧‧‧定形膜 100‧‧‧Film
S1‧‧‧步驟1 S1‧‧‧Step 1
S2‧‧‧步驟2 S2‧‧‧Step 2
S3‧‧‧步驟3 S3‧‧‧Step 3
S4‧‧‧步驟4 S4‧‧‧Step 4
S5‧‧‧步驟5 S5‧‧‧Step 5
S6‧‧‧步驟6 S6‧‧‧Step 6
A、B、C、D‧‧‧虛線區域 A, B, C, D‧‧‧ dotted area
第1圖係為本發明織物成形方法之流程圖； 第2圖係為本發明織物成形方法第一實施例之示意圖；第3圖係為第2圖中虛線區域A之放大圖；第4圖係為第2圖中虛線區域B之放大圖；第5圖係為本發明織物成形方法第二實施例之示意圖；第6圖係為本發明織物成形方法第三實施例之示意圖；第7圖係為本發明織物成形方法第二實施例之示意圖；第8圖係為第7圖中虛線區域C之放大圖；以及第9圖係為第7圖中虛線區域D之放大圖。 Figure 1 is a flow chart of the method for forming a fabric of the present invention; 2 is a schematic view showing a first embodiment of the fabric forming method of the present invention; FIG. 3 is an enlarged view of a broken line area A in FIG. 2; and FIG. 4 is an enlarged view of a broken line area B in FIG. 2; 5 is a schematic view of a second embodiment of the fabric forming method of the present invention; FIG. 6 is a schematic view showing a third embodiment of the fabric forming method of the present invention; and FIG. 7 is a schematic view showing a second embodiment of the fabric forming method of the present invention; Fig. 8 is an enlarged view of a broken line region C in Fig. 7; and Fig. 9 is an enlarged view of a broken line region D in Fig. 7.
請參閱第1圖，係為本發明織物成形方法之流程圖，如圖所示，本發明之織物成形方法，其步驟包括：步驟1(S1)：提供至少一條定形紗及至少一條基礎紗；步驟2(S2)：將該定形紗及該基礎紗編成一原型織物結構；步驟3(S3)：將該原形織物結構套設於一成形模具；步驟4(S4)：以高溫加熱該原型織物結構，使該原形織物結構內之該定形紗熱熔後形成包覆該基礎紗之一定形膜；步驟5(S5)：以低溫凝固包覆於該基礎紗外之該定形膜使該原形織物結構定形成一定形織物結構；以及步驟6(S6)：由該成形模具上取下已定形之該定形織物結構。 1 is a flow chart of a fabric forming method of the present invention. As shown in the drawing, the fabric forming method of the present invention comprises the following steps: Step 1 (S1): providing at least one shaped yarn and at least one base yarn; Step 2 (S2): the shaped yarn and the base yarn are knitted into a prototype fabric structure; Step 3 (S3): the original fabric structure is sleeved on a forming mold; Step 4 (S4): heating the prototype fabric at a high temperature The structure is such that the shaped yarn in the original fabric structure is melted to form a certain film covering the base yarn; Step 5 (S5): the shaped film is coated on the outside of the base yarn at a low temperature to make the original fabric The structure is shaped to form a shaped fabric structure; and step 6 (S6): the shaped fabric structure that has been shaped is removed from the forming mold.
承上所述之織物成形方法，其中，該熱塑性聚合物係為聚酰胺、聚氨酯、聚乙烯、聚丙烯、熱可塑性橡膠……等其中之一，該物性調整劑係為有機樹脂、無機樹脂、硅油、磷酸酯、鄰苯二甲酸、抗氧化劑……等其中之一，該物性調整劑主要之功效係在調整該定形紗之物性，如黏性、熱敏感度……等，以控制其熱熔溫度在適當的範圍，該原型織物結構係為一鞋體織物、一袋體織物、一衣著織物……等其中之一，視所需的成品而定，如成品為一鞋體立體結構時，則原型織物結構係編成相對應該鞋體立體結構之鞋體織物。 The fabric forming method according to the above, wherein the thermoplastic polymer is one of polyamide, polyurethane, polyethylene, polypropylene, thermoplastic rubber, etc., and the physical property adjusting agent is an organic resin or an inorganic resin. One of silicone oil, phosphate ester, phthalic acid, antioxidant, etc., the main function of the physical property adjuster is to adjust the physical properties of the shaped yarn, such as viscosity, heat sensitivity, etc., to control its heat. The melting temperature is in an appropriate range, and the prototype fabric structure is one of a shoe body fabric, a bag fabric, a clothing fabric, etc., depending on the desired finished product, such as when the finished product is a shoe body three-dimensional structure. The prototype fabric structure is braided into a shoe body fabric corresponding to the three-dimensional structure of the shoe body.
請參閱第2圖，係為本發明織物成形方法第一實施例之示意圖，如圖所示，本發明之織物成形方法，於步驟1(S1)中提供一條定形紗10及一條基礎紗11合拈；於步驟2(S2)中，將該定形紗10與該基礎紗11合拈後編成一原型織物結構20(於本實施例中係為一立體結構之鞋體織物)，並請 參閱第3圖，係為第2圖中虛線區域A之放大圖，如圖所示，所編成之鞋體織物中該定形紗尚未加熱時，係呈固態並與該基礎紗相纏繞；於步驟3(S3)中，將該原形織物結構20套設於一成形模具30(於本實施例係為楦頭)；於步驟4(S4)中，以高溫加熱該原型織物結構20，如烘箱40，通常為80℃以上之溫度，使該原形織物結構20內之該定形紗10熱熔後形成包覆該等基礎紗11之一定形膜100(請參閱第4圖，係為第2圖中虛線區域B之放大圖)；於步驟5(S5)中，以低溫凝固包覆於該基礎紗11外之該定形膜100(如將該原形織物結構及該成形模具置於室溫中，即必須低於定形紗10之凝固溫度)，使該原形織物結構20定形成一定形織物結構21；於步驟6(S6)中，由該成形模具30上取下已定形之該定形織物結構21，得到鞋體之成品。 2 is a schematic view showing a first embodiment of the fabric forming method of the present invention. As shown in the drawing, in the fabric forming method of the present invention, a fixed yarn 10 and a base yarn 11 are provided in the step 1 (S1). In step 2 (S2), the shaped yarn 10 is combined with the base yarn 11 to form a prototype fabric structure 20 (in this embodiment, a three-dimensional structure of the shoe body fabric), and Referring to Fig. 3, which is an enlarged view of the broken line area A in Fig. 2, as shown in the figure, in the knitted body fabric, the fixed yarn is solid and entangled with the base yarn; In 3 (S3), the original fabric structure 20 is sleeved on a forming die 30 (in this embodiment, a taro); in step 4 (S4), the prototype fabric structure 20 is heated at a high temperature, such as an oven 40. Typically, the temperature is 80 ° C or higher, and the shaped yarn 10 in the original fabric structure 20 is thermally melted to form a certain film 100 covering the base yarns 11 (see FIG. 4, which is shown in FIG. 2 An enlarged view of the broken line region B); in step 5 (S5), the shaped film 100 coated on the outside of the base yarn 11 is solidified at a low temperature (if the original fabric structure and the forming mold are placed at room temperature, Must be lower than the solidification temperature of the shaped yarn 10) to form the original fabric structure 20 into a shaped fabric structure 21; in step 6 (S6), the shaped fabric structure 21 is removed from the forming mold 30, Get the finished product of the shoe body.
請參閱第5圖，係為本發明織物成形方法第二實施例之示意 圖，如圖所示，本發明之織物成形方法，於步驟1(S1)中提供一條定形紗10及一條基礎紗11合拈；於步驟2(S2)中，將該定形紗10與該基礎紗11合拈後編成一原型織物結構20a(於本實施例中係為一袋體織物)；於步驟3(S3)中，將該原形織物結構20a套設於一成形模具30a(於本實施例係為一袋體模具)；於步驟4(S4)中，以高溫加熱該原型織物結構20a，使該原形織物結構20a內之該等定形紗10熱熔後形成包覆該等基礎紗11之一定形膜100；於步驟5(S5)中，以低溫凝固包覆於該等基礎紗11外之該定形膜100，使該原形織物結構20a定形成一定形織物結構21a(於本實施例中係為定形之袋體)；於步驟6(S6)中，由該成形模具30a上取下已定形之該定形織物結構21a，得到袋體之成品。 Please refer to FIG. 5, which is a schematic view of a second embodiment of the fabric forming method of the present invention. As shown in the figure, in the fabric forming method of the present invention, a fixed yarn 10 and a base yarn 11 are combined in step 1 (S1); in step 2 (S2), the shaped yarn 10 is combined with the base. The yarns 11 are combined to form a prototype fabric structure 20a (in this embodiment, a bag fabric); in step 3 (S3), the original fabric structure 20a is sleeved on a forming die 30a (in this embodiment) For example, a bag body mold); in step 4 (S4), the prototype fabric structure 20a is heated at a high temperature, and the shaped yarns 10 in the original fabric structure 20a are thermally melted to form the base yarn 11 In the step 5 (S5), the shaping film 100 coated on the outside of the base yarns 11 is solidified at a low temperature to form the original fabric structure 20a into a certain fabric structure 21a (in this embodiment). The medium is a shaped bag body; in step 6 (S6), the shaped fabric structure 21a is shaped from the forming mold 30a to obtain a finished product of the bag body.
請參閱第6圖，係為本發明織物成形方法第三實施例之示意 圖，如圖所示，本發明之織物成形方法，於步驟1(S1)中提供一條定形紗10及一條基礎紗11合拈；於步驟2(S2)中，將該定形紗10與該基礎紗11合拈後編成一原型織物結構20b(於本實施例中係為一衣著織物)；於步驟3(S3)中，將該原形織物結構20b套設於一成形模具30b(於本實施例係為一人體上身模具)；於步驟4(S4)中，以高溫加熱該原型織物結構20b，使該原形織物結構20b內之該定形紗10熱熔後形成包覆該基礎紗11之一定形膜100；於步驟5(S5)中，以低溫凝固包覆於該基礎紗11外之該定形膜100，使該原形 織物結構20b定形成一定形織物結構21b(於本實施例中係為定形之衣物)；於步驟6(S6)中，由該成形模具30b上取下已定形之該定形織物結構21b，得到衣物之成品。 Please refer to FIG. 6 , which is a schematic view of a third embodiment of the fabric forming method of the present invention. As shown in the figure, in the fabric forming method of the present invention, a fixed yarn 10 and a base yarn 11 are combined in step 1 (S1); in step 2 (S2), the shaped yarn 10 is combined with the base. The yarns 11 are combined to form a prototype fabric structure 20b (in this embodiment, a garment fabric); in step 3 (S3), the original fabric structure 20b is sleeved on a forming mold 30b (in this embodiment). In the step 4 (S4), the prototype fabric structure 20b is heated at a high temperature, and the shaped yarn 10 in the original fabric structure 20b is thermally melted to form a shape covering the base yarn 11. The film 100; in the step 5 (S5), the shaped film 100 coated on the outside of the base yarn 11 is solidified at a low temperature to make the prototype The fabric structure 20b is formed into a shaped fabric structure 21b (in the present embodiment, the shaped garment); in step 6 (S6), the shaped fabric structure 21b is removed from the forming mold 30b to obtain the garment. The finished product.
請參閱第7圖，係為本發明織物成形方法第四實施例之示意 圖，如圖所示，本發明之織物成形方法，於步驟1(S1)中可提供複數條定形紗10及複數條基礎紗11(可視需要調整，如成品需要不同顏色時，可提供多條定形紗及基礎紗，如成品為單一色系時，責僅需提供一條定形紗及一條基礎紗)；於步驟2(S2)中，將該等定形紗10與該等基礎紗11編成一原型織物結構20c(於本實施例中係為一平面之鞋體織物，可以針織、平織等方式編成)，並請參閱第8圖，係為第7圖中虛線區域C之放大圖，如圖所示，所編成之原型織物結構20c(平面之鞋體織物)中該等定形紗10尚未加熱時，係呈固態並與該基礎紗11呈上下兩層相纏繞；於步驟3(S3)中，將該原形織物結構20c套設於一成形模具30c(於本實施例係為一平面模具，其具有一可容置該原形織物結構20c之模穴)；於步驟4(S4)中，以高溫加熱該原型織物結構20c，如烘箱40，通常為80℃以上之溫度(此溫度視使用之定形紗10及基礎紗11之物性而定，可適當調整)，使該原形織物結構20c內之該定形紗10熱熔後形成包覆該等基礎紗11之一定形膜100，並請參閱第9圖，係為第7圖中虛線區域D之放大圖，如圖所示，定形膜100係基於編成原形織物結構20c之方式，會集中在基礎紗11之其中一側，通常會是產品的內側，此方式亦可應用在上述各實施例中；於步驟5(S5)中，以低溫凝固包覆於該等基礎紗11外之定形膜100(如將該原形織物結構及該成形模具置於室溫中，即必須低於定形紗10之凝固溫度)，使該原形織物結構20c定形成一定形織物結構21c；於步驟6(S6)中，由該成形模具30c上取下已定形之該定形織物結構21c，得到定形之平面鞋體成品。 Please refer to FIG. 7 , which is a schematic view of a fourth embodiment of the fabric forming method of the present invention. As shown in the figure, in the fabric forming method of the present invention, a plurality of shaped yarns 10 and a plurality of base yarns 11 can be provided in step 1 (S1) (can be adjusted as needed, and if the finished product requires different colors, multiple pieces can be provided) The fixed yarn and the base yarn, if the finished product is a single color system, it is only necessary to provide a fixed yarn and a base yarn); in step 2 (S2), the shaped yarn 10 and the base yarn 11 are compiled into a prototype. The fabric structure 20c (in this embodiment, it is a flat shoe fabric, which can be knitted or woven, etc.), and please refer to Fig. 8, which is an enlarged view of the dotted line area C in Fig. 7, as shown in the figure. It is shown that in the prototype fabric structure 20c (flat shoe fabric), the fixed yarns 10 are solid and are wound with the base yarn 11 in two layers; in step 3 (S3), The original fabric structure 20c is sleeved on a forming die 30c (in this embodiment, it is a flat die having a cavity for accommodating the original fabric structure 20c); in step 4 (S4), the temperature is high. Heating the prototype fabric structure 20c, such as oven 40, typically at a temperature above 80 ° C (this temperature) Depending on the physical properties of the fixed yarn 10 and the base yarn 11 to be used, the shaped yarn 10 in the original woven fabric structure 20c is thermally fused to form a certain film 100 covering the base yarns 11, and Referring to Fig. 9, which is an enlarged view of the broken line area D in Fig. 7, as shown, the shaped film 100 is concentrated on one side of the base yarn 11 based on the manner in which the original fabric structure 20c is knitted, usually It is the inner side of the product, and this method can also be applied to the above embodiments; in step 5 (S5), the shaped film 100 coated on the outside of the base yarns 11 is solidified at a low temperature (such as the original fabric structure and the The forming mold is placed at room temperature, i.e., must be lower than the solidification temperature of the shaped yarn 10, so that the original fabric structure 20c is shaped into a shaped fabric structure 21c; in step 6 (S6), the forming mold 30c is removed. The shaped fabric structure 21c has been shaped to obtain a finished planar shoe body.
綜上所述，本發明之織物成形方法藉由一體編成之原型織物 結構套入成形模具後加熱定形，使成品之各部件一次成形，省去多道工序，不但節省工時，更大量節省成本，實為一優良的發明。 In summary, the fabric forming method of the present invention is formed by an integrated prototype fabric. After the structure is inserted into the forming mold, the shape is heated and shaped, so that the parts of the finished product are formed at one time, and multiple processes are omitted, which not only saves man-hours but also saves a lot of cost, which is an excellent invention.
以上所述者，僅為本發明之較佳可行實施例而已，非因此即 侷限本發明之專利範圍，舉凡運用本發明說明書及圖式內容所為之等效結 構變化，均理同包含於本發明之權利範圍內，合予陳明。 The above is only a preferred embodiment of the present invention, and thus is not Limitation of the patent scope of the present invention, which is equivalent to the use of the specification and the contents of the present invention. The structural changes are all included in the scope of the present invention and are combined with Chen Ming.
S1‧‧‧步驟1 S1‧‧‧Step 1
S2‧‧‧步驟2 S2‧‧‧Step 2
S3‧‧‧步驟3 S3‧‧‧Step 3
S4‧‧‧步驟4 S4‧‧‧Step 4
S5‧‧‧步驟5 S5‧‧‧Step 5
S6‧‧‧步驟6 S6‧‧‧Step 6
Claims (4)
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| TW102136938A TWI611055B (en) | 2013-10-14 | 2013-10-14 | Fabric forming method |
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| TW102136938A TWI611055B (en) | 2013-10-14 | 2013-10-14 | Fabric forming method |
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| TW201514353A TW201514353A (en) | 2015-04-16 |
| TWI611055B true TWI611055B (en) | 2018-01-11 |
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| US10077512B2 (en) | 2016-08-15 | 2018-09-18 | Aknit International Ltd. | Method for knitting integral shoe upper fabric by circular knitting machine and integral shoe upper fabric thereof |
| ES2908354T3 (en) | 2016-08-17 | 2022-04-28 | Aknit Int Ltd | Knitting method of integral shoe upper fabric by circular knitting machine and associated integral shoe upper fabric |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7384513B2 (en) * | 2004-11-11 | 2008-06-10 | Albany International Corp. | Forming fabrics |
| TWM373365U (en) * | 2009-06-05 | 2010-02-01 | Kai-Hui Xiao | Textile structure |
| CN202950101U (en) * | 2012-11-23 | 2013-05-29 | 台湾百和工业股份有限公司 | Woven vamp |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7384513B2 (en) * | 2004-11-11 | 2008-06-10 | Albany International Corp. | Forming fabrics |
| TWM373365U (en) * | 2009-06-05 | 2010-02-01 | Kai-Hui Xiao | Textile structure |
| CN202950101U (en) * | 2012-11-23 | 2013-05-29 | 台湾百和工业股份有限公司 | Woven vamp |
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