CN104552411A - Computer controlled automatic gilding and cutting all-in-one machine - Google Patents
Computer controlled automatic gilding and cutting all-in-one machine Download PDFInfo
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- CN104552411A CN104552411A CN201510017225.2A CN201510017225A CN104552411A CN 104552411 A CN104552411 A CN 104552411A CN 201510017225 A CN201510017225 A CN 201510017225A CN 104552411 A CN104552411 A CN 104552411A
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Abstract
The invention belongs to the technical field of gilding and particularly relates to a computer controlled automatic gilding and cutting all-in-one machine. The computer controlled automatic gilding and cutting all-in-one machine integrates an original die-cutting machine and an original gilding machine into a whole and accordingly achieves gilding and die cutting functions on the same die holder. The computer controlled automatic gilding and cutting all-in-one machine structurally comprises PLCs (programmable logic controller), a die cutting pressing device, a feeder and a temperature control system; the upper bottom plate of the die cutting pressing device is fixedly provided with a temperature control gilding die mounting bottom plate, a forming mold bottom plate, a gilding mold and a die cutting forming die; the upper bottom plate is driven by a hydraulic oil cylinder to move, and the moving speed of the upper bottom plate is set through a controller; the lower bottom plate of the die cutting pressing device is fixedly provided with a gilding die cushion plate and a die cutting forming die cushion plate; gilding temperature control is achieved through a pid (proportion-integration-differentiation) controller; a die cutting unit is controlled through a signal control PLC and can automatically adjusting punching interval, punching pressure and punching speed according to the thickness, the hardness and the like of materials. The computer controlled automatic gilding and cutting all-in-one machine can reduce the labor intensity, enhance the production efficiency and improve the labor environment.
Description
Technical field
The invention belongs to bronzing technology field, be specifically related to a kind of bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one automatically, can be used for shaping, the embossing of the product such as package printed matter, leather.
Technical background
Existing bronze designs or patterns on fans, wooden furniture, etc., blank, the equipment adopted is die-cutting machine, pyrograph machine, processing method is two procedures, first is cross cutting, in advance material is cut into certain square, being equipped with on the machine of die-cutting rule being placed on, utilizing certain pressure the shape crush-cutting needed out, preparing second operation work through arranging; Second is bronze designs or patterns on fans, wooden furniture, etc., and the term of specialty is gold stamping, and the mould of heating is pressed on the pattern needing processing exactly, middle chromatic colour aluminum oxide film, film is scalded in pattern at high temperature under high pressure.The method is secondary operations, and every procedure all needs bit correction, needs to arrange for a long time between two procedures; Existing machine is because the pattern manually orientated guarantee as and print is on material, and material is greater than pattern, and this just causes a lot of waste of material; Manual operations, dangerous large, machine tong accident occurs often, and machine speed should not be too fast for this reason, and this just causes output not high; Need masterful technique operative, new person not easily grasps, and easily industrial injury occurs; Equipment leans on the work of flywheel inertia, and equipment volume is huge; Gilding press heating does not have good temperature control mode and Insulation, and firing rate is slow, and heat loss and time are directly proportional, so heat utilization efficiency is low, are unfavorable for energy-conserving and environment-protective.
Summary of the invention
The object of the present invention is to provide one by two machine unifications, labour intensity can be reduced, enhance productivity, improve the automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one of work situation.
Automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one provided by the invention, original die-cutting machine, gilding press are integrally combined, same die holder realizes not only embossing but also the function of cross cutting, and adopts and computerized control, its structure comprises: Programmable Logic Controller, cross cutting impression device, feed mechanism, attemperating unit; Wherein, bronze designs or patterns on fans, wooden furniture, etc. temperature controls to adopt pid controller; Cutting mould part adopts signal to control Programmable Logic Controller, can according to the hardness etc. of the thickness of material, material, adjustment punching press spacing, stamping pressure and drawing velocity automatically.The present invention can reduce labour intensity, enhances productivity, and improves work situation.
Its cross cutting impression device comprises: upper plate, lower shoe, cope match-plate pattern, lower bolster; Thermal insulation board, temperature controls and installs the base plate of printing die, printing die, mould base plate, shape by die-cutting mould, printing die backing plate, shape by die-cutting die backing plate, and move up and down cylindrical guide;
Wherein: cope match-plate pattern is fixed on upper plate, cope match-plate pattern can take off from upper plate; Temperature controls and installs the base plate of printing die and mould base plate and is fixed on cope match-plate pattern, temperature controls and installs on the base plate of printing die to be provided with temperature control equipment (comprise heater and cooling water pipe, heater can be thermocouple) and printing die base plate; Printing die base plate and mould base plate are fixed printing die and shape by die-cutting mould respectively; Upper plate can move up and down, and the frequency that moves up and down 0 to 180 is per minute, upper and lower stroke 0 to 15 centimetres, and speed is set by computer touch screen, Programmable Logic Controller parameter
(servomotor determines rotary speed and length) set by computer touch screen, moving up and down is driven by hydraulic jack, is led by cylindrical guide; The maximum pressure moved downward is 5 tons.
Lower bolster is fixed on lower shoe, and lower shoe is fixed, irremovable; Lower bolster fixes printing die backing plate and shape by die-cutting die backing plate side by side, and printing die backing plate and shape by die-cutting die backing plate are corresponding in turn to the position in printing die and shape by die-cutting mould; Be former material above printing die backing plate and shape by die-cutting die backing plate, when upper plate moves upward, former material travels forward, move distance size by touch screen computer settings, Programmable Logic Controller parameter size.
In the present invention, mould base plate, about it, longitudinal separation can regulate.
In the present invention, above shape by die-cutting mould, cutting tool is housed.
In the present invention, printing die backing plate can adopt elastomeric material (as high-tension sponge), changes size, play the local effect of decorative patterns of printing mould according to product requirement, thus plays the object of saving material.
In the present invention, the thickness of shape by die-cutting mold pad can be finely tuned, and its material requires hard, is convenient to shape by die-cutting.
In the present invention, bronze designs or patterns on fans, wooden furniture, etc. adopt hot stamping technology, and control temperature is one of key issue, and the concrete pid(of employing ratio arranges, integration, differential) controller, also added cooling water control technology in addition, temperature start and stop speed is fast, and thermal inertia is little, and temperature control is more accurate.
In the present invention, cut mould part and adopt signal to control, by computer software, automatically measure the thickness of material, and according to the thickness of material, the hardness etc. of material, adjustment punching press spacing, stamping pressure and drawing velocity automatically.
In the present invention, hydraulic jack, by hydraulic oil pump supplying power oil, enters oil cylinder through 3-position 4-way valve, cylinder efficient.After valve receives transposition instruction, the reverse fuel feeding of oil cylinder, oil cylinder reverse operation.When the oil of supply is too much, can enter accumulator, pressure is excessive by overflow valve pressure release, see accompanying drawing 5.
in the present invention, adopt pressure sensor to control frequency conversion Oil pump electrical machinery, can automatically adjust variable-frequency motor speed according to machine bronze designs or patterns on fans, wooden furniture, etc. velocity pressure, reach economize on electricity, reduce wear.Power of motor greatly reduces compared with traditional machine, conventional machines due to non-cutting time long, the machine most of the time is in idling conditions.
In the present invention, have automatic counting function, raw material terminates autostop warning function, and electronic eyes is checked on the quality and fed back and design drawing comparing function.
The present invention cuts original material into pieces in advance, single manual operations, makes coil type material into, utilizes transmission device feeding, decreases the non-cutting times such as the feeding location needed for original secondary operations.It is little that the machine volume compares existing machine volume, and precision is high.
The machine adopts advanced pid (ratio, differential, integration) attemperating unit, adds temperature material, decreases heat loss.Employing signal controls, and by computer self-programmed software, can freely adjust feeding speed, distance.Leftover pieces are few, decrease material consumption.Have employed hydraulic technique, Oil pump electrical machinery adopts variable-frequency motor, and pressure sensor adjusts motor speed automatically, and to compare original machine greatly energy-conservation.Operating noise is very little, and working environment improves, and the machine uses computer software, and control to be completed by computer, reduce labour intensity, efficiency becomes tens times of raisings; The machine moving-member displacement is little, lightweight can at a high speed.
Accompanying drawing explanation
Fig. 1 is flow chart of the present invention.
Fig. 2 cross cutting impression device figure.
Fig. 3 pay-off figure.
Fig. 4 electrical principle control chart.
Fig. 5 hydraulic motion system diagram.
Fig. 6 heating module electrical diagram.
Fig. 7 temperature variation curve.
Number in the figure: 1 lower shoe, 2 shape by die-cutting mould fill plates, 3 lower bolsters, 4 printing die fill plates, 5 positions of materials and the direction of motion, 6,14 move up and down cylindrical guide, 7 upper plates, 8 temperature control and install printing die fill plate, 9 printing dies, 10 cope match-plate patterns, 11 shape by die-cutting moulds, 12 mould fill plates, 13 thermal insulation boards, 15 hydraulic jack drive links, 16,19 hydraulic oil pipes, 17 pressure sensors, 18 hydraulic jacks.
Detailed description of the invention
The present invention revolutionizes the frame mode of conventional machines, original machine is cast into main framework, reciprocating member is heavy, and bulky, loading and unloading are vertical feedings, cannot run up, change horizontal feed into now, reciprocating member quality is very little so very energy-conservation, and traditional machine is the diversity considering product, machine adapts to diversity product not of uniform size, sacrifices the valuable energy and efficiency and time artificial for this reason.Existing machine is targetedly, large miscellaneous goods extension set processing, and conventional machines adopts the uneven problem of the size power in the flywheel mechanism solution period of motion, so the power consumption of volume bulky, existing machine adopts hydraulic accumulator, and volume is very little energy-conservation.
Machine have employed pressure sensor and controls frequency conversion Oil pump electrical machinery, can automatically adjust variable-frequency motor speed, reach economize on electricity, reduce wear according to machine bronze designs or patterns on fans, wooden furniture, etc. velocity pressure.Power of motor greatly reduces compared with traditional machine, conventional machines due to non-cutting time long, the machine most of the time is in idling conditions.
Its mechanical part structure comprises: upper plate, lower shoe, cope match-plate pattern, lower bolster; Thermal insulation board, temperature controls and installs the base plate of printing die, printing die, mould base plate, shape by die-cutting mould, printing die backing plate, shape by die-cutting die backing plate, and move up and down cylindrical guide;
Cope match-plate pattern is fixed on upper plate, and cope match-plate pattern can take off from upper plate; Temperature controls and installs the base plate of printing die and mould base plate and is fixed on cope match-plate pattern, temperature controls and installs on the base plate of printing die to be provided with temperature control equipment (comprise heater and cooling water pipe, heater can be thermocouple) and printing die base plate; Printing die base plate and mould base plate are fixed printing die and shape by die-cutting mould respectively; Upper plate can move up and down, and the frequency that moves up and down 0 to 180 is per minute, upper and lower stroke 0 to 15 centimetres, and speed is set by controller, moves up and down to be driven by hydraulic jack, is led by cylindrical guide; The maximum pressure moved downward is 5 tons.
Lower bolster is fixed on lower shoe, and lower shoe is fixed, irremovable; Lower bolster fixes printing die backing plate and shape by die-cutting die backing plate side by side, and printing die backing plate and shape by die-cutting die backing plate are corresponding in turn to the position in printing die and shape by die-cutting mould; Be former material above printing die backing plate and shape by die-cutting die backing plate, when upper plate moves upward, former material travels forward, move distance size by touch screen computer settings, Programmable Logic Controller parameter size.
In the present invention, mould base plate, about it, longitudinal separation can regulate.
In the present invention, above shape by die-cutting mould, cutting tool is housed.
In the present invention, printing die backing plate can adopt elastomeric material (as high-tension sponge), changes size, play the local effect of decorative patterns of printing mould according to product requirement, thus plays the object of saving material.
In the present invention, the thickness of shape by die-cutting die backing plate can be finely tuned, and its material requires hard, is convenient to shape by die-cutting.
In the present invention, bronze designs or patterns on fans, wooden furniture, etc. adopt hot stamping technology, and control temperature is one of key issue, and the concrete pid(of employing ratio arranges, integration, differential) controller, also added cooling water control technology in addition, temperature start and stop speed is fast, and thermal inertia is little, and temperature control is more accurate.
In the present invention, cut mould part and adopt signal to control, by computer self-programmed software, automatically measure the thickness of material, and according to the thickness of material, the hardness etc. of material, adjustment punching press spacing, stamping pressure and drawing velocity automatically.The machine has automatic counting function, and raw material terminates autostop warning function, and electronic eyes is checked on the quality and fed back and design drawing comparing function.
in the present invention, adopt pressure sensor to control frequency conversion Oil pump electrical machinery, can automatically adjust variable-frequency motor speed according to machine bronze designs or patterns on fans, wooden furniture, etc. velocity pressure, reach economize on electricity, reduce wear.Power of motor greatly reduces compared with traditional machine, conventional machines due to non-cutting time long, the machine most of the time is in idling conditions.
In the present invention, feed mechanism as shown in Figure 3, drive connects variable-frequency motor, instruction is sent to frequency converter by computer, Frequency Converter Control variable-frequency motor implements feeding, and regulating wheel controls the tension force of material, and directive wheel controls material direction real-time deviation correcting, product after processing and waste material are involved in rewinding dish simultaneously, manually take out product later.
In the present invention, as shown in Figure 4, man-machine working interface: design temperature, setting speed, sets product quantity to electrical equipment principle, simultaneously display device ruuning situation, speed of service size, temperature level, pressure size, alarm logging, operating efficiency etc.
In the present invention, as shown in Figure 5, hydraulic jack, by hydraulic oil pump supplying power oil, enters oil cylinder through 3-position 4-way valve, cylinder efficient to hydraulic motion system.After valve receives transposition instruction, the reverse fuel feeding of oil cylinder, oil cylinder reverse operation.When the oil of supply is too much, can enter accumulator, pressure is excessive by overflow valve pressure release.
In the present invention, as shown in Figure 6, thermocouple imports instrument into temperature signal to heating module electrical equipment, instrument exports Pulse Width Control instruction to controllable silicon according to temperature variations, electric-heating-wire-heating, corresponding data by data-interface to computer, can carry out remote monitor.As shown in Figure 6.
Fig. 7 is temperature variation curve.Clearly can find out that from figure traditional heating speed is slow, control accuracy is not high, and utilize pid control technology firing rate fast, control accuracy is high.
Original machine and the automatic pyrograph machine production process of the present invention and efficiency contrast are in table 1, table 2, table 3.
Table 1
Table 2
Table 3
| Automaticity | Die change | Floor space | Yield rate | Fault autoshutoff device | Contrast with design drawing | |
| Die-cutting machine | Nothing | Time is longer | 5 square metres | 85％ | No | Range estimation |
| Gilding press | Nothing | Time is longer | 5 square metres | 85％ | No | Range estimation |
| Automatic hot foil printing machine | Have | Time is shorter | 3 square metres | 99％ | Have | COMPUTER DETECTION |
Claims (9)
1. a computer controls automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one, original die-cutting machine, gilding press is it is characterized in that to be integrally combined, same die holder realizes not only embossing but also the function of cross cutting, and adopt and computerized control, its structure comprises: Programmable Logic Controller, cross cutting impression device, feed mechanism, attemperating unit; Wherein:
Cross cutting impression device comprises: upper plate, lower shoe, cope match-plate pattern, lower bolster; Thermal insulation board, temperature controls and installs the base plate of printing die, printing die, mould base plate, shape by die-cutting mould, printing die backing plate, shape by die-cutting die backing plate, and move up and down cylindrical guide; Wherein cope match-plate pattern is fixed on upper plate, and cope match-plate pattern can take off from upper plate; Temperature controls and installs the base plate of printing die and mould base plate and is fixed on cope match-plate pattern, and temperature controls and install on the base plate of printing die to be provided with temperature control equipment and printing die base plate; Printing die base plate and mould base plate are fixed printing die and shape by die-cutting mould respectively; Wherein, temperature control equipment comprises heater and cooling device;
Upper plate can move up and down, and the frequency that moves up and down 0 to 50 is per minute, upper and lower stroke 0 to 15 centimetres, and speed is by touch screen computer settings, and moving up and down is driven by hydraulic jack, is led by cylindrical guide; The maximum pressure moved downward is 5 tons;
Lower bolster is fixed on lower shoe, and lower shoe is fixed, irremovable; Lower bolster fixes printing die backing plate and shape by die-cutting die backing plate side by side, and printing die backing plate and shape by die-cutting die backing plate are corresponding in turn to the position in printing die and shape by die-cutting mould; Be former material above printing die backing plate and shape by die-cutting die backing plate, when upper plate moves upward, former material travels forward, move distance size by touch screen computer settings, Programmable Logic Controller parameter size.
2. computer according to claim 1 controls automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one, it is characterized in that mould base plate, and about it, longitudinal separation can regulate.
3. computer according to claim 1 controls automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one, it is characterized in that, above shape by die-cutting mould, cutting tool is housed.
4. computer according to claim 1 controls automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one, it is characterized in that printing die backing plate adopts elastomeric material.
5. computer according to claim 1 controls automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one, and it is characterized in that the thickness of shape by die-cutting die backing plate can be finely tuned, its material is hard, is convenient to shape by die-cutting.
6. control automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one according to the computer one of claim 1-5 Suo Shu, it is characterized in that bronze designs or patterns on fans, wooden furniture, etc. adopt hot stamping technology, control temperature adopts pid controller.
7. control automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one according to the computer one of claim 1-5 Suo Shu, it is characterized in that having automatic counting function, raw material terminates autostop warning function.
8. control automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one according to the computer one of claim 1-5 Suo Shu, it is characterized in that cutting mould part adopts signal to control Programmable Logic Controller, pass through computer software, the thickness of automatic measurement material, and according to the thickness of material, the hardness of material, adjustment punching press spacing, stamping pressure and drawing velocity automatically.
9. control automatic bronze designs or patterns on fans, wooden furniture, etc. blank all-in-one according to the computer one of claim 1-5 Suo Shu, it is characterized in that hydraulic jack is by hydraulic oil pump supplying power oil, enters oil cylinder through 3-position 4-way valve, cylinder efficient; After valve receives transposition instruction, the reverse fuel feeding of oil cylinder, oil cylinder reverse operation; When the oil of supply is too much, can enter accumulator, pressure is excessive by overflow valve pressure release.
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|---|---|---|---|
| CN201510017225.2A CN104552411A (en) | 2015-01-14 | 2015-01-14 | Computer controlled automatic gilding and cutting all-in-one machine |
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| CN201510017225.2A CN104552411A (en) | 2015-01-14 | 2015-01-14 | Computer controlled automatic gilding and cutting all-in-one machine |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106671160A (en) * | 2016-11-24 | 2017-05-17 | 马艳敏 | Cutting device for house heat preservation materials |
| CN105109026B (en) * | 2015-10-09 | 2017-07-14 | 珠海市铭裕模具有限公司 | A kind of sole Moulage device |
| CN107030196A (en) * | 2016-12-23 | 2017-08-11 | 信宜华宇电子科技有限公司 | A kind of thermal sensitive piece pressing equipment |
| CN107322980A (en) * | 2017-07-19 | 2017-11-07 | 宜兴市宜轻机械有限公司 | A kind of advanced composite material (ACM) hot press |
| CN108312622A (en) * | 2018-02-28 | 2018-07-24 | 嘉兴市鸿业包装有限公司 | A kind of cardboard die-cutting apparatus |
| CN108330220A (en) * | 2018-03-12 | 2018-07-27 | 嘉兴万源时装有限公司 | A kind of processing unit (plant) and processing method of leather fabric |
| CN108426780A (en) * | 2018-03-26 | 2018-08-21 | 常德金德新材料科技股份有限公司 | The method of inspection of folding strength at a kind of transfer paper folding line |
| CN108621537A (en) * | 2017-03-20 | 2018-10-09 | 林智文 | Hot-pressing transfer printing device and method |
| CN109623897A (en) * | 2019-01-17 | 2019-04-16 | 青岛三信全机械有限公司 | A kind of full-automatic rice cake stamp disconnecting device |
| CN114786895A (en) * | 2019-09-10 | 2022-07-22 | 博浩特股份公司 | Punch for punching labels and lids |
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- 2015-01-14 CN CN201510017225.2A patent/CN104552411A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105109026B (en) * | 2015-10-09 | 2017-07-14 | 珠海市铭裕模具有限公司 | A kind of sole Moulage device |
| CN106671160A (en) * | 2016-11-24 | 2017-05-17 | 马艳敏 | Cutting device for house heat preservation materials |
| CN107030196A (en) * | 2016-12-23 | 2017-08-11 | 信宜华宇电子科技有限公司 | A kind of thermal sensitive piece pressing equipment |
| CN108621537A (en) * | 2017-03-20 | 2018-10-09 | 林智文 | Hot-pressing transfer printing device and method |
| CN107322980A (en) * | 2017-07-19 | 2017-11-07 | 宜兴市宜轻机械有限公司 | A kind of advanced composite material (ACM) hot press |
| CN108312622A (en) * | 2018-02-28 | 2018-07-24 | 嘉兴市鸿业包装有限公司 | A kind of cardboard die-cutting apparatus |
| CN108312622B (en) * | 2018-02-28 | 2024-05-03 | 黔南永吉印务有限公司 | Cardboard cross cutting device |
| CN108330220A (en) * | 2018-03-12 | 2018-07-27 | 嘉兴万源时装有限公司 | A kind of processing unit (plant) and processing method of leather fabric |
| CN108426780A (en) * | 2018-03-26 | 2018-08-21 | 常德金德新材料科技股份有限公司 | The method of inspection of folding strength at a kind of transfer paper folding line |
| CN109623897A (en) * | 2019-01-17 | 2019-04-16 | 青岛三信全机械有限公司 | A kind of full-automatic rice cake stamp disconnecting device |
| CN114786895A (en) * | 2019-09-10 | 2022-07-22 | 博浩特股份公司 | Punch for punching labels and lids |
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