CN104551502A - Automatic clamping and positioning device for tee joint welding - Google Patents
Automatic clamping and positioning device for tee joint welding Download PDFInfo
- Publication number
- CN104551502A CN104551502A CN201410836875.5A CN201410836875A CN104551502A CN 104551502 A CN104551502 A CN 104551502A CN 201410836875 A CN201410836875 A CN 201410836875A CN 104551502 A CN104551502 A CN 104551502A
- Authority
- CN
- China
- Prior art keywords
- belt conveyor
- positioning device
- automatic clamping
- supervisor
- positive
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to an automatic clamping and positioning device for tee joint welding. The automatic clamping and positioning device comprises a branch pipe conveyor and a main pipe rotating device, wherein the branch pipe conveyor comprises a belt conveyor, a distance sensor is arranged in the middle of the belt conveyor, detection via holes are uniformly arranged on the belt conveyor and right above the distance sensor, a row of first air cylinders corresponding to the detection via holes are arranged on the belt conveyor along the operation direction of the belt conveyor, support plates are fixed at the upper ends of the first air cylinders, the right sides of the support plates are provided with circular through holes, and branch pipe fixing rings coaxial with the circular through holes are arranged on the circular through hole. Branch pipes and a main pipe can be clamped and fitted together by specific equipment, the number of the used devices is decreased, and integrated degree and assembly efficiency of the branch pipes and the main pipe are improved. Since lateral supports are fixed on the belt conveyor, the lateral supports and the belt conveyor are in close fit, oscillating claws can clamp the main pipe with less error, and success rate of the oscillating claws rotating the main pipe is increased.
Description
Technical field
The present invention relates to the manufacturing equipment technical field of positive threeway, specifically a kind of positive automatic clamping and positioning device of three-way welding.
Background technology
Three-way pipe, especially positive threeway, is widely used in the pipe network of conveying liquid, gas, be usually used in alter to flow to, conventional material is cast iron, cast steel, cast copper, cast aluminium, plastics, glass etc., and the integrated preparation method of general employing, ensures the sealing of three-way pipe.But the equipment total amount adopting casting or injection moulding process production tubing to need is many, complex manufacturing, thus production cost is high, and production efficiency is low, for the three-way pipe that most of sealing requirements is not tight, more should adopt the mode of welding, utilize the positive threeway of shape extrusion, reach and reduce equipment use amount, reduce difficulty of processing, save cost of manufacture, improve the object of working (machining) efficiency, meet the production requirement of modern simple and effective.
Positive threeway comprises supervisor and arm two parts, and described arm is fixed on supervisor by the mode of welding, during welding, needs to ensure that arm is connected with supervisor and one corrects and coordinate completely with the through hole be responsible for, prevent the positive threeway poor sealing after welding.Therefore, people need a kind ofly artificial realization can be replaced to be responsible for the device coordinated with arm, and then help user or external robot welding supervisor and arm.
Summary of the invention
In order to improve the efficiency common tubing being processed into positive threeway, reducing librarian use cost, saving enterprise's spending, the invention provides a kind of positive automatic clamping and positioning device of three-way welding.
The present invention solves its technical problem and realizes by the following technical solutions:
A kind of positive automatic clamping and positioning device of three-way welding, comprise arm conveyer and supervisor's tumbler, described arm conveyer comprises belt conveyor, a range sensor is provided with in the middle part of described belt conveyor, belt conveyor is evenly provided with the detection through hole all can be passed through directly over range sensor, described belt conveyor is provided with a row corresponding cylinder be positioned on the left of detection through hole respectively along the traffic direction of belt conveyor, the upper end of a described cylinder is all fixed with supporting plate, round tube hole is equipped with on the right side of described supporting plate, described round tube hole is equipped with the arm retainer plate coaxial with round tube hole.
Described supervisor's tumbler comprises collateral plate, described collateral plate right side is fixed with stepper motor, the axis collinear of the supervisor supported by arm above the axis of described stepper motor and arm retainer plate, the axle of stepper motor has rotating disk through collateral sleeve-board, the left side of described rotating disk is provided with fixed block, the left side of rotating disk is also provided with No. two cylinders be positioned at inside fixed block, the left part of described fixed block is connected with two pendulum pawls by hinged mode, described pendulum pawl is L-type, on pendulum pawl, all cover has a sliding sleeve, article two, put pawl and be less than the distance between two sliding sleeves in corresponding and fixed block hinged place distance each other respectively, the end of the axle of described No. two cylinders is all connected by hinged mode with sliding sleeve, can drive during the shaft extension contracting of No. two cylinders to slide on pendulum pawl and slide, and make two left parts of putting pawl mutually clamp and separate.
The lower end of a described cylinder is all separated with resilient rubbber cushion with belt conveyor, because a cylinder lower end is not bent planar structure, when a cylinder rotates with belt conveyor, through the turning point of belt conveyor, under the deformation effect of resilient rubbber cushion, the lower end of resilient rubbber cushion together bends with belt conveyor, and resilient rubbber cushion upper surface is the face being connected and fixed a cylinder, still keep flat state, thus realize the rotation of cylinder on belt conveyor.
When there is bending deformation in resilient rubbber cushion, the upper/lower terminal face of resilient rubbber cushion is all strained, long term easily makes resilient rubbber cushion tear, so be equipped with the groove arranged along belt conveyor width on described resilient rubbber cushion upper/lower terminal face, when resilient rubbber cushion upper/lower terminal face is strained, groove is gap structure, can not strain the resilient rubbber cushion of both sides, thus slow down the tensile force of resilient rubbber cushion.The inner surface of described groove is cambered surface, and globoidal structure does not have area of stress concentration, more easily prevents resilient rubbber cushion from tearing.
The deep-slotted chip breaker adapting to supervisor's profile is equipped with inside the vertical portion of described pendulum pawl, described deep-slotted chip breaker is all attached to one deck elastic membrane, when put pawl be clamped in supervisor upper time, the elastic membrane on pendulum pawl can prevent pendulum pawl to supervisor's clamping tension, by supervisor clamping distortion or turn round to damage and put pawl.
Described collateral plate is L-type plate, the lower end of collateral plate is fixed on belt conveyor, ensure that the position relationship between collateral plate and belt conveyor, thus ensure that the quality of fit of supervisor and arm, save each time and efforts collateral plate being arranged on belt conveyor and spending, improve installation effectiveness.
The axis place plane of described stepper motor and the interplanar distance in axis place of arm retainer plate are the integral multiple of the spacing of the axis of adjacent two arm retainer plates, so that after belt conveyor runs the length of the spacing of the axis of each adjacent two arm retainer plates, pendulum pawl just in time can operate different supervisors at same place.
The invention has the beneficial effects as follows: the present invention utilizes specific equipment arm and supervisor's clamping to be combined together, reduce equipment use quantity, improve arm and be responsible for the integrated degree and efficiency of assembling that coordinate, because side stand is fixed on belt conveyor, coordinate closely between the two, the clamping of pendulum pawl to supervisor is not easy to occur error, improve the success rate that pendulum pawl rotates supervisor, adopt the mode of the arm of range sensor detection above range sensor, not only for the start and stop of belt conveyor provide Informational support, and ensure that supervisor with arm coordinate accuracy, thus replace better manually carrying out mechanization Intelligent assembly, auxiliary external robot welds arm and supervisor.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Overall structure schematic diagram when Fig. 1 is of the present invention use;
Left view when Fig. 2 is of the present invention use;
Front view when Fig. 3 is of the present invention use;
Three-dimensional view when Fig. 4 is supervisor's tumbler of the present invention use;
Right view when Fig. 5 is supervisor's tumbler of the present invention use;
Fig. 6 is the three-dimensional view of resilient rubbber cushion of the present invention;
Fig. 7 is the three-dimensional view of supporting plate of the present invention;
Fig. 8 is the three-dimensional view of sliding sleeve of the present invention.
Detailed description of the invention
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.
As shown in Figures 1 to 8, a kind of positive automatic clamping and positioning device of three-way welding, comprise arm conveyer 1 and supervisor's tumbler 8, described arm conveyer 1 comprises belt conveyor 9, a range sensor 2 is provided with in the middle part of described belt conveyor 9, belt conveyor 9 is evenly provided with the detection through hole 3 all can be passed through directly over range sensor 2, described belt conveyor 9 is provided with a row corresponding cylinder 4 be positioned on the left of detection through hole 3 respectively along the traffic direction of belt conveyor 9, the upper end of a described cylinder 4 is all fixed with supporting plate 5, round tube hole 6 is equipped with on the right side of described supporting plate 5, described round tube hole 6 is equipped with the arm retainer plate 7 coaxial with round tube hole 6.
Described supervisor's tumbler 8 comprises collateral plate 10, described collateral plate 10 right side is fixed with stepper motor 11, in use, axis and the axis collinear dropping on the supervisor 13 supported by arm 21 above arm retainer plate 7 of described stepper motor 11, the axle of stepper motor 11 has rotating disk 14 through collateral plate 10 cover, the left side of described rotating disk 14 is provided with fixed block 15, the left side of rotating disk 14 is also provided with No. two cylinders 16 be positioned at inside fixed block 15, the left part of described fixed block 15 is connected with two pendulum pawls 17 by hinged mode, described pendulum pawl 17 is L-type, on pendulum pawl 17, all cover has a sliding sleeve 18, article two, put pawl 17 and be less than the distance between two sliding sleeves 18 in corresponding and fixed block 15 hinged place distance each other respectively, the end of the axle of described No. two cylinders 16 is all connected by hinged mode with sliding sleeve 18, sliding sleeve 18 can be driven during the shaft extension contracting of No. two cylinders 16 to slide on pendulum pawl 17, and make two left parts of putting pawl 17 mutually clamp and separate.
The lower end of a described cylinder 4 is all separated with resilient rubbber cushion 19 with belt conveyor 9, because cylinder 4 lower end is not bent planar structure, when a cylinder 4 rotates with belt conveyor 9, through the turning point of belt conveyor 9, under the deformation effect of resilient rubbber cushion 19, the lower end of resilient rubbber cushion 19 together bends with belt conveyor 9, and resilient rubbber cushion 19 upper surface is the face being connected and fixed a cylinder 4, still keep flat state, thus realize the rotation of cylinder 4 on belt conveyor 9.
When there is bending deformation in resilient rubbber cushion 19, the upper/lower terminal face of resilient rubbber cushion 19 is all strained, long term easily makes resilient rubbber cushion 19 tear, so be equipped with the groove 20 arranged along belt conveyor 9 width on described resilient rubbber cushion 19 upper/lower terminal face, when resilient rubbber cushion 19 upper/lower terminal face is strained, groove 20 is gap structure, can not strain the resilient rubbber cushion 19 of both sides, thus slow down the tensile force of resilient rubbber cushion 19.The inner surface of described groove 20 is cambered surface, and globoidal structure does not have area of stress concentration, more easily prevents resilient rubbber cushion 19 from tearing.
The deep-slotted chip breaker 12 adapting to supervisor 13 profile is equipped with inside the vertical portion of described pendulum pawl 17, described deep-slotted chip breaker 12 is all attached to one deck elastic membrane, when putting pawl 17 and being clamped on supervisor 13, elastic membrane on pendulum pawl 17 can prevent pendulum pawl 17 from clamping tension to supervisor 13, supervisor 13 is clamped distortion or turn round to damage pendulum pawl 17.
Described collateral plate 10 is L-type plate, the lower end of collateral plate 10 is fixed on belt conveyor 9, ensure that the position relationship between collateral plate 10 and belt conveyor 9, thus ensure that the quality of fit of supervisor 13 and arm 21, save each time and efforts collateral plate 10 being arranged on belt conveyor 9 and spending, improve installation effectiveness.
The axis place plane of described stepper motor 11 and the interplanar distance in axis place of arm retainer plate 7 are the integral multiple of the spacing of the axis of adjacent two arm retainer plates 7, so that after belt conveyor 9 runs the length of the spacing of the axis of each adjacent two arm retainer plates 7, pendulum pawl 17 just in time can operate different supervisors 13 at same place.
When the shaft extension of No. two cylinders goes out, sliding sleeve can be promoted along pendulum pawl, the distance of right-hand member hinged place on fixed block of two pendulum pawls is greater than due to the distance between sliding sleeve, along with sliding sleeve shifts to pendulum pawl left end, the left end of pendulum pawl will close up gradually, finally be clipped on the supervisor that is positioned at above arm, stepper motor band movable pendulum pawl rotates subsequently, due to the axis collinear of the supervisor above the axis of stepper motor and arm retainer plate, so when stepper motor band movable pendulum pawl rotates, supervisor will rotate around himself axis original place.
Because range sensor can be positioned at the space length situation of change of the supervisor above arm near range sensor side through round tube hole and arm detection, when supervisor to turn to immediately below the circular hole being used for connecting branch that supervisor offers faces toward by pendulum pawl, also when namely arm upper port faces the circular hole that supervisor cuts out, the external switch board be connected with range sensor makes about the information being responsible for situation the action stopping stepper motor rotating by what gather that range sensor transmits, thus control rotation or the stopping of supervisor, welding robot external afterwards or staff can by supervisor and arm spot welding or entirely welded together.
More than show and describe general principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (6)
1. the automatic clamping and positioning device of positive three-way welding, comprise arm conveyer and supervisor's tumbler, it is characterized in that: described arm conveyer comprises belt conveyor, a range sensor is provided with in the middle part of described belt conveyor, belt conveyor is evenly provided with the detection through hole all can be passed through directly over range sensor, described belt conveyor is provided with a row corresponding cylinder be positioned on the left of detection through hole respectively along the traffic direction of belt conveyor, the upper end of a described cylinder is all fixed with supporting plate, round tube hole is equipped with on the right side of described supporting plate, described round tube hole is equipped with the arm retainer plate coaxial with round tube hole,
Described supervisor's tumbler comprises collateral plate, described collateral plate right side is fixed with stepper motor, the axle of described stepper motor has rotating disk through collateral sleeve-board, the left side of described rotating disk is provided with fixed block, the left side of rotating disk is also provided with No. two cylinders be positioned at inside fixed block, the left part of described fixed block is connected with two pendulum pawls by hinged mode, described pendulum pawl is L-type, on pendulum pawl, all cover has a sliding sleeve, and the end of the axle of described No. two cylinders is all connected by hinged mode with sliding sleeve.
2. the automatic clamping and positioning device of the positive three-way welding of one according to claim 1, is characterized in that: the lower end of a described cylinder is all separated with resilient rubbber cushion with belt conveyor.
3. the automatic clamping and positioning device of the positive three-way welding of one according to claim 2, is characterized in that: described resilient rubbber cushion upper/lower terminal face is equipped with the groove arranged along belt conveyor width, the inner surface of described groove is cambered surface.
4. the automatic clamping and positioning device of the positive three-way welding of one according to claim 1, is characterized in that: be equipped with deep-slotted chip breaker inside the vertical portion of described pendulum pawl, described deep-slotted chip breaker is all attached to one deck elastic membrane.
5. the automatic clamping and positioning device of the positive three-way welding of one according to claim 1, is characterized in that: described collateral plate is L-type plate, and the lower end of collateral plate is fixed on belt conveyor.
6. the automatic clamping and positioning device of the positive three-way welding of one according to claim 1, is characterized in that: the axis place plane of described stepper motor and the interplanar distance in axis place of arm retainer plate are the integral multiple of the spacing of the axis of adjacent two arm retainer plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410836875.5A CN104551502B (en) | 2014-12-29 | 2014-12-29 | A kind of positive automatic clamping and positioning device of three-way welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410836875.5A CN104551502B (en) | 2014-12-29 | 2014-12-29 | A kind of positive automatic clamping and positioning device of three-way welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104551502A true CN104551502A (en) | 2015-04-29 |
| CN104551502B CN104551502B (en) | 2016-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410836875.5A Active CN104551502B (en) | 2014-12-29 | 2014-12-29 | A kind of positive automatic clamping and positioning device of three-way welding |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425218A (en) * | 2016-10-21 | 2017-02-22 | 成都国光电气股份有限公司 | Electronic gun shell and exhaust pipe welding fixture |
| CN106736073A (en) * | 2016-12-23 | 2017-05-31 | 安徽普伦智能装备有限公司 | A kind of automatic charging bonding machine |
| CN106736183A (en) * | 2017-01-18 | 2017-05-31 | 成都国光电气股份有限公司 | A kind of electronics gun housing and blast pipe weld jig |
| CN110653533A (en) * | 2019-10-05 | 2020-01-07 | 绍兴永昊精密电热器件有限公司 | Automatic mica sheet processing production line for production of electric heating elements |
| CN114905362A (en) * | 2022-05-11 | 2022-08-16 | 杭州万贵智能机械有限公司 | Portable three-way pipe auxiliary welding device |
| CN114951335A (en) * | 2022-04-08 | 2022-08-30 | 河北鑫泰管道科技有限公司 | Y-shaped butt welding tee joint process |
| CN117207514A (en) * | 2023-09-19 | 2023-12-12 | 广州新李汽车零部件有限公司 | Automatic shrink-drying machine for heat shrinkage pipe for processing automobile wire harness |
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| CN103286640A (en) * | 2013-05-20 | 2013-09-11 | 郝皓 | Combined tee joint processing machine |
| CN203794606U (en) * | 2013-12-20 | 2014-08-27 | 佛山市金银河智能装备股份有限公司 | Vertical full-automatic hard tube filling machine |
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| JPS5921477A (en) * | 1982-07-27 | 1984-02-03 | Babcock Hitachi Kk | Saddle shaped automatic welding method |
| CN1232729A (en) * | 1998-04-17 | 1999-10-27 | 伯尔奥克工具及量规公司 | Tube bender loader and unloader |
| WO2006011539A1 (en) * | 2004-07-29 | 2006-02-02 | Mitsubishi Heavy Industries, Ltd. | Device for improving residual stress in piping |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425218A (en) * | 2016-10-21 | 2017-02-22 | 成都国光电气股份有限公司 | Electronic gun shell and exhaust pipe welding fixture |
| CN106736073A (en) * | 2016-12-23 | 2017-05-31 | 安徽普伦智能装备有限公司 | A kind of automatic charging bonding machine |
| CN106736183A (en) * | 2017-01-18 | 2017-05-31 | 成都国光电气股份有限公司 | A kind of electronics gun housing and blast pipe weld jig |
| CN110653533A (en) * | 2019-10-05 | 2020-01-07 | 绍兴永昊精密电热器件有限公司 | Automatic mica sheet processing production line for production of electric heating elements |
| CN114951335A (en) * | 2022-04-08 | 2022-08-30 | 河北鑫泰管道科技有限公司 | Y-shaped butt welding tee joint process |
| CN114905362A (en) * | 2022-05-11 | 2022-08-16 | 杭州万贵智能机械有限公司 | Portable three-way pipe auxiliary welding device |
| CN114905362B (en) * | 2022-05-11 | 2023-12-08 | 杭州加淼科技有限公司 | Portable three-way pipe auxiliary welder |
| CN117207514A (en) * | 2023-09-19 | 2023-12-12 | 广州新李汽车零部件有限公司 | Automatic shrink-drying machine for heat shrinkage pipe for processing automobile wire harness |
| CN117207514B (en) * | 2023-09-19 | 2024-05-03 | 广州新李汽车零部件有限公司 | Automatic shrink-drying machine for heat shrinkage pipe for processing automobile wire harness |
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|---|---|
| CN104551502B (en) | 2016-04-13 |
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Effective date of registration: 20191120 Address after: 215400 room 01, building 13, No.1, Zhaoyan Road, Shaxi Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou Xineng Environmental Protection Technology Co., Ltd Address before: 241000 Anhui city of Wuhu province Jiujiang District Electronic Industrial Park Block A room 3F309 Patentee before: WUHU SAITE CONSTRUCTION EQUIPMENT CO., LTD. |
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