Summary of the invention
In view of the above drawbacks of the prior art and problem, it is an object of that present invention to provide a kind of polishing of fiber end face and detections
Equipment carries out electric discharge hot melt processing to fiber cut end face, it is ensured that the cleannes of fiber end face, injury tolerance and end face radius of curvature
Consistency, and fiber end face is carried out electric discharge hot melt processing after, in real time acquire fiber end face image, send display screen to
For the fiber end face image of observation, while sending image processing apparatus to and carrying out black white binarization processing for calculating optical fiber end
Cleannes, injury tolerance and the radius of curvature in face, and according to optical reflection principle, optical fiber end is determined by image processing apparatus automatically
Face heats situation, is heated with determining the need for additional primary electric discharge to guarantee that fiber end face attachment is cleaned, cutting damage
It is repaired and is formed suitable radius of curvature, the present invention also provides a kind of Method for Inspecting Optic Fiber End, can pass through computer
Technology, which is realized, quickly judges fiber end face and detection cleannes, injury tolerance and radius of curvature.
In order to achieve the above object, the invention provides the following technical scheme:
Fiber end face polishing and detection device, including power supply device, light source, photographic device, image processing apparatus, image are aobvious
Showing device, motor driver, electric discharge device, fiber clamp device, the power supply device be separately connected light source, photographic device,
Image processing apparatus, image display device, motor driver, electric discharge device;Image processing apparatus and photographic device, image are aobvious
Showing device, motor driver, electric discharge device connection;Electric discharge device is made of electrode group, the fiber clamp device and motor
Driving device connection;Optical fiber fixing groove is arranged in fiber clamp device, and light source is opposite with optical fiber fixing groove.
In above-mentioned technical proposal, the electrode group is made of two symmetry electrodes.
In above-mentioned technical proposal, the photographic device includes CCD chip and magnification objective, and focus is positioned at right with two
The midpoint of electrode axial connecting line is referred to as the centre of sphere, and radius is preferably to be positioned at two electrode axial connecting lines in the sphere of 1mm
Midpoint.
In above-mentioned technical proposal, the magnification objective of the photographic device is opposite and coaxial with optical fiber fixing groove, and the two axis
The axial connecting line of heart line and two electrodes, which intersects, to be at an angle of, which is preferably 90 degree.
In above-mentioned technical proposal, the light source is annular light source or symmetrical light sources.
In above-mentioned technical proposal, the light and optical fiber fixing groove axis of the light source transmitting are at incident angle.
Preferred technical solution, the incident angle are 45 degree.
The present invention also provides a kind of Method for Inspecting Optic Fiber End, have follow steps:
Step a electric discharge heat fusion step carries out electric discharge hot melt to fiber end face using electric discharge device and handles;
Step b image processing step sends image to using the fiber end face image that photographic device acquires after discharging hot melt
Device carries out black white binarization processing, and the cleannes of fiber end face, injury tolerance and radius of curvature etc. are calculated according to processing data
Data;
Step c is calculated the cleannes of gained fiber end face by step c spectral discrimination step, injury tolerance and radius of curvature
The data of the cleannes of data and predefined standard fiber end face, injury tolerance and radius of curvature are compared, to determine whether
Primary electric discharge additional to fiber end face;If it is predefined that comparison result is that cleannes, injury tolerance, radius of curvature meet, tie
Beam operates and prompts to complete to polish, otherwise additional primary electric discharge hot melt processing, and repeats step b, c, until fiber end face curvature
Radius is lower than preset minimum value, then end operation and alerts.
Method for Inspecting Optic Fiber End of the present invention handles fiber end face in the way of electric discharge hot melt, can be to treated light
The data such as cleannes, injury tolerance, the radius of curvature of fine end face are detected automatically, are eliminated fiber cut and are brought end face uneven
And the problems such as there are cut marks, to achieve the effect that polish fiber end face, treated, and fiber end face has good surface matter
Amount, uniformity and consistency do not need that fast splicing, this hair can be carried out with other optical fiber into the other mechanical treatments of row again
The characteristics of bright equipment has compact, easy to operate, is convenient for user's in-site installation.
Specific embodiment
Below in conjunction with attached drawing of the invention, technical solution of the present invention is clearly and completely described, it is clear that institute
The embodiment of description is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention,
Every other embodiment obtained by those of ordinary skill in the art without making creative efforts, belongs to this hair
The range of bright protection.
Present invention offer embodiment is directed to the silica fibre that diameter is 125um and has carried out example.
As shown in Figure 1, as fiber end face shown in embodiment polishing and detection device, including power supply device 8, light source 1,
Photographic device 2, image processing apparatus 3, image display device 9, motor driver 5, electric discharge device 4, fiber clamp device 7.
Described image processing unit 3 is the microcomputer for having data processing function, image processing apparatus 3 and photographic device 2, motor
Driving device 5, image display device 9, electric discharge device 4 are connected by data line.Power supply device is separately connected light source, camera shooting dress
Set, image processing apparatus, image display device, motor driver, electric discharge device and for these devices power.
The motor driver 5 is small-power micro-step motor, fiber clamp device 7 can be driven to move forward and backward, light
Optical fiber fixing groove 701 is provided on fine grip device 7, optical fiber fixing groove 701 is channel shape or other can fix optical fiber
Straight way, the axis for being fixed on optical fiber in optical fiber fixing groove 701 is the axis of optical fiber fixing groove.Photographic device 2 includes magnification objective
201 and CCD chip 202, the focus of photographic device 2 be positioned at using two coaxial electrodes 401,402 lines midpoint as the centre of sphere, radius
For in the sphere of 1mm, the focus of the present embodiment photographic device 2 is positioned at the midpoint of two symmetry electrode lines, multiplying power object
Mirror 201 is opposite and coaxial with optical fiber fixing groove 701, and the Axis Cross of axis and coaxial electrode 401,402 is angled, this
The Axis Cross of the axis of the coaxial magnification objective 201 of embodiment and optical fiber fixing groove 701 and coaxial two electrodes 401,402
At 90 degree.
As shown in Fig. 2, since optical fiber fixing groove 701 is opposite and coaxial with magnification objective, so when optical fiber 6 to be processed is solid
After being scheduled in optical fiber fixing groove 701, magnification objective 201 is opposite and coaxial with fiber end face 601, in the present embodiment, camera shooting dress
The focus for setting 2 is positioned at the midpoint of two symmetry electrodes 401,402 lines, so working as fiber end face 601 is moved to two symmetrically
Electrode 401,402 lines midpoint when, photographic device 2 can obtain clearest fiber end face image.
Fiber end face polishing of the present invention and detection device use program are as follows:
Step a, it drives fiber clamp device 7 to move axially back and forth along magnification objective 201 by motor driver 5, leads to
It crosses image processing apparatus 3 and gray count is carried out to the end face 601 of grip optical fiber on fiber clamp device 7, gray value meets predetermined
Justice value stops driving;
Step b, it carries out electric discharge hot melt to fiber end face using electric discharge device to handle, the output of image processing apparatus 3 at this time is put
Electricity instruction generates high-temperature electric arc by the discharge electrode 401,402 of symmetric coaxial, forms electric arc to electric discharge device 4, electric discharge device
Area, the fiber end face 601 of the midpoint in two symmetry electrodes 401,402 lines is by electric arc quantitative heating and then part is melted
Melt, to form the end face being suitable for other fiber couplings, effectively improves fibre junction quality, avoid before connecting to light
Fine end face carries out the pretreatment process of mechanical grinding etc, accelerates handshaking procedure.The electric discharge device 4 of the embodiment of the present invention is pre-
If two groups of specific discharge currents and discharge time, first group of short time, low current, for tentatively cleaning fiber end face, time
For 0.1S, electric current 0.5A, second group of long-time, high current, time 0.5S, electric current 1.5A.Not according to fibre diameter
It can choose 0.5~2S with the time, electric current can choose 0.5~2A.Professional and technical personnel in the field, can also by experiment,
When the fiber end face of different size is handled, the preset discharge current of adjustable electric discharge device 4 and discharge time, thus
To corresponding reasonable parameter;
Step c, the fiber end face image after being acquired electric discharge hot melt using photographic device is sent to image device and carries out black and white
Binary conversion treatment, and according to the cleannes of processing data calculating fiber end face, the data such as injury tolerance and radius of curvature, i.e. camera shooting dress
It sets 2 to acquire the fiber end face after electric discharge melting again and send image processing apparatus 3 to, 3 pairs of same image processing apparatus camera shootings
The image that device 2 acquires first carries out foreground segmentation, extracts the image of fiber end face 601, then carry out black white binarization processing, root
It is calculated according to the distribution and formation bright ring internal diameter R of end face black and white two-value, thus judge the cleannes of fiber end face, injury tolerance feelings
The radius of curvature approximate range of condition and fiber end face, and export corresponding instruction.It is 100 that the present embodiment, which takes a Gray-scale value,
Gray value is higher than 100 and regards as 255, and gray value regards as 0 less than or equal to 100, can be filled according to light source and camera shooting
The difference set etc. and take different threshold values to guarantee optimal effect;
Step d, step c calculates to the cleannes of gained fiber end face, data of injury tolerance and radius of curvature and predefined
Standard fiber end face cleannes, the data of injury tolerance and radius of curvature are compared, determine whether additional to fiber end face
Primary electric discharge;
If step e, it is predefined to be that cleannes, injury tolerance, radius of curvature meet for comparison result, end operation is simultaneously mentioned
Show that detection is shown in completion polishing, otherwise additional primary electric discharge hot melt processing, and repeat step c, d, e, until radius of curvature is lower than pre-
If minimum value, then end operation and prompt cutting optical fibre again.
The present embodiment light source uses annular light source, as shown in Fig. 2, annular light source 1 and optical fiber fixing groove 701 are opposite, it is described
The light and 701 axis of optical fiber fixing groove of light source transmitting are at 45 degree of incidences, after optical fiber 6 is fixed in optical fiber fixing groove 701,
Annular light source 1 is i.e. opposite with fiber end face 601, while the light that annular light source 1 emits also is incident at 45 degree with shaft axis of optic fibre
On fiber end face, when some light that fiber end face 601 emits there are a part of annular light source 1 of attachment can be reflected to multiplying power
It is received in object lens 201 by CCD chip 202, thus in circumferential profile at irregular bright blackening;When fiber end face 601 exists
The light that a part of annular light source 1 of cutting damage emits can be reflected in magnification objective 201 to be received by CCD chip 202, from
And irregular speck is formed in circumference;When fiber end face 601 has certain curvature radius, a part of annular light source 1 is sent out
The light penetrated can be reflected in magnification objective 201 in circumference annular region and be received by CCD chip 202, to be formed
Bright ring.The embodiment of the present invention uses annular light source, and professional and technical personnel in the field can be using two or more symmetrical
Point light source is incident, equally completes to calculate by the adjustment to algorithm in image processing apparatus.
As shown in Fig. 3 image processing algorithm, image processing apparatus 3 acquires the image to come to photographic device 2 and carries out prospect
The image of fiber end face 601 is obtained after segmentation, and image grayscale is calculated, while electricity is controlled by image processing apparatus 3
Machine actuating device 5 adjusts the position of fiber clamp device, to adjust and lock fiber end face 601 with respect to magnification objective 201
Position.And the focus of magnification objective is positioned at two electrodes 401,402 line midpoints, therefore reaches when fiber end face 601 is driven to
Two electrodes 401,402 lines midpoint when, image be it is clearest, gray value is minimum.Motor driver 5 stops driving at this time
And fiber clamp device 7 is locked, while image processing apparatus 3 exports electric discharge instruction to electric discharge device 4, then photographic device 2 is adopted
Collection image carries out foreground segmentation again and obtains the fiber end face image after heating that discharges, and sends this image to image procossing dress
It sets 3 carry out binary conversion treatments and calculates and determine the power cut-off as a result, if meeting predefined scope, and reset motor drive
Dynamic device 5 and fiber clamp device 7;Repeat the above steps if not meeting, until the cleannes of fiber end face, injury tolerance,
Radius of curvature meets predefined range or radius of curvature is too small and stop all working and outputting alarm while resetting motor
Driving device 5 and fiber clamp device 7.
As shown in figure 4, image processing apparatus 3 predefines the cleannes of fiber end face 601a, injury tolerance radius of curvature
Critical field parameter.Cleannes, fiber end face circumference are smooth complete;Injury tolerance, fiber end face circumference are interior without irregular speck;It is bent
The bright ring internal diameter of rate radius, formation should be in the section between circle of the circle that range is radius R1 to R2.The bigger bright ring of radius of curvature
Width is narrower, and internal diameter is bigger, otherwise the smaller bright ring width of fiber end face radius of curvature is wider, and internal diameter is smaller.In this implementation
In example, for the silica fibre of 125um diameter, if bright ring internal diameter R0 is greater than R2, then it represents that optical fiber curvature radius is excessive,
If bright ring internal diameter R0 is less than R1, then it represents that fiber end face radius of curvature is too small, and those skilled in the art can according to the above method
To be directed to the diameter of various optical fiber, using different multiplying object lens 201 and CCD chip 202, R1 can be calculated and adjusted by experiment
With the value of R2.
As shown in figure 5, fiber end face 601b circumference is smooth complete, then optical fiber cleannes are qualified after electric discharge hot melt;Optical fiber end
Without irregular speck in the 601b circumference of face, then optical fiber injury tolerance is qualified;The bright ring internal diameter R0 formed in fiber end face 601b circumference
It is less than R2 greater than R1, then assert radius of curvature for qualification.
As shown in fig. 6, i.e. there are the irradiations of attachment or the high annular light source 1 of injury tolerance for fiber end face 601c cleannes difference
Under, always have light and reflected and received outside circumference or formed in circumference by photographic device 2 speck, due to attachment and
Damage is irregular and random distribution so the speck of formation is similarly irregular and random distribution.And R0 is then greater than
R2 then illustrates that radius of curvature is excessive at this time, does not meet predetermined condition, then image processing apparatus 3 is once put to the addition of electric discharge device 4
The instruction of electricity, further primary electric discharge additional as long as two any one of cleannes and injury tolerance do not meet and preset.
Although being said as shown in fig. 7, fiber end face 601d irregular speck as present in Fig. 6 disappears after additional electric discharge
Bright fiber end face cleannes and injury tolerance meet the requirements, but the internal diameter R0 of bright ring is less than R1 at this time, show end face curvature half
Diameter is excessive, the then outputting alarm of image processing apparatus 3, it is desirable that cutting optical fibre again.
Those skilled in the art, can be by adjusting discharge time, electric current, black and white two for the silica fibre of different-diameter
Value threshold range achievees the effect that equally to polish and detect.
The present invention provides a kind of Method for Inspecting Optic Fiber End, has follow steps:
Step a heat fusion step carries out electric discharge hot melt processing to fiber end face using electric discharge device;
Step b binary conversion treatment step sends figure to using the fiber end face image that photographic device acquires after discharging hot melt
As device progress black white binarization processing, and according to the cleannes of processing data calculating fiber end face, injury tolerance and radius of curvature
Etc. data;
Step c judgment step, the cleannes that step c is calculated to gained fiber end face, the data of injury tolerance and radius of curvature
With the cleannes of predefined standard fiber end face, the data of injury tolerance and radius of curvature are compared, to determine whether to light
The additional primary electric discharge in fine end face;If it is predefined that comparison result is that cleannes, injury tolerance, radius of curvature meet, terminate to grasp
Make and prompts to complete to polish to see detection, otherwise additional primary electric discharge hot melt processing, and repetition step b, c, until fiber end face is bent
Rate radius is lower than preset minimum value, then end operation.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.