Summary of the invention
The object of this invention is to provide a kind of fiber reinforced thermolplastic multiple tube and preparation process thereof.
For achieving the above object, the technical solution used in the present invention is:
A kind of fiber reinforced thermolplastic multiple tube, comprise inside liner, fiber-reinforced layer and external layer, described inside liner is identical with the material of external layer, formulated by the raw material of following weight portion: polypropylene 170-180, teflon 20-28, linolenic acid 10-12, dibutyitin maleate 3-4, barium stearate 4-6, wollastonite 2-3, white carbon 5-7, barium sulphate 1-3, hydrocarbyl phosphate 7-9, ethylene propylene rubber 3-5, glycerin monostearate 5-7, silane coupler 6-8, dioctyl adipate 4-5, phosphite ester kind antioxidant 2-3, titanium oxide fine powder 4-6, auxiliary agent master batch 10-12,
Described auxiliary agent master batch is made up of the raw material of following weight portion: kymene 0-36, pentaerythritol Stearyl Amine 2-4, glycerin monostearate 6-8, zine oxide 5-6, white clay 4-5, Dythal 2-3, titanium dioxide 3-5, ethylene bis stearic amide 3-4, zinc laurate 4-6, ethylene glycol fat 7-9, high density polyethylene (HDPE) 6-8, antioxidant CA 2-4;
The preparation method of described auxiliary agent master batch is as follows: by grinding 30-40 minute after zine oxide, white clay, titanium dioxide mixing; add other residual components again; input mediate 50-60 minute in high-speed kneading machine after in tablet machine, melt extrude granulation, obtain required auxiliary agent master batch.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are obtained after co-extrusion, calendering and traction at 190-220 DEG C.
A preparation process for fiber reinforced thermolplastic multiple tube, comprises the following steps:
(1) add the heating of high-speed kneading machine after being mixed by the various raw materials preparing inside liner and outer surface layer to mediate, kneading temperature is 160-180 DEG C, then send in two extrusion shaping machines to temperature by cold for raw material mixing after 40 DEG C, adjustment parameter, obtains the thermoplastic pipes of two kinds of different inner diameters;
(2) internal lining pipe obtained is fixed on can axial-rotation winding mechanically, enable the axial motion that vinyl tube is done at the uniform velocity, coat hot melt adhesive at its outer surface, then by after the preheating of continuous fiber impregnated tape at the uniform velocity be wrapped on poly-internal lining pipe outer tube wall;
(3) reusable heat melten gel is coated in the outer surface of fiber-reinforced layer, then external layer pipe is inserted on fiber-reinforced layer, then heats whole composite pipe, and at the temperature of 70-90 DEG C, curing 1-2 hour, namely obtains fiber reinforced thermolplastic composite pipe after cooling.
Beneficial effect of the present invention:
Tubing of the present invention is by inside liner, fiber-reinforced layer and external layer compound molding, its intensity is good, toughness is high, the inside and outside two-layer of tubing is coated with modified polypropylene material, there is higher tensile strength, flexural strength, high-modulus and high impact resistance, the preparation method of tubing of the present invention is simple, easy to operate, by the difference of pipe mold, the pipe fitting of the different purposes of different size can be prepared with the demand of satisfied society.
Embodiment
Below in conjunction with specific embodiment, technological scheme of the present invention is further described.
Embodiment 1:
A kind of fiber reinforced thermolplastic multiple tube, comprise inside liner, fiber-reinforced layer and external layer, described inside liner is identical with the material of external layer, formulated by the raw material of following weight portion (kg): polypropylene 170, teflon 20, linolenic acid 10, dibutyitin maleate 3, barium stearate 4, wollastonite 2, white carbon 5, barium sulphate 1, hydrocarbyl phosphate 7, ethylene propylene rubber 3, glycerin monostearate 5, silane coupler 6, dioctyl adipate 4, phosphite ester kind antioxidant 2, titanium oxide fine powder 4, auxiliary agent master batch 10; Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 0, pentaerythritol Stearyl Amine 2, glycerin monostearate 6, zine oxide 5, white clay 4, Dythal 2, titanium dioxide 3, ethylene bis stearic amide 3, zinc laurate 4, ethylene glycol fat 7, high density polyethylene (HDPE) 6, antioxidant CA 2; Preparation method is: by grinding 30-40 minute after zine oxide, white clay, titanium dioxide mixing, then add other residual components, input in tablet machine, melt extrude granulation, obtain required auxiliary agent master batch in high-speed kneading machine after mediating 50-60 minute.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are obtained after co-extrusion, calendering and traction at 190-220 DEG C.
A preparation process for fiber reinforced thermolplastic multiple tube, comprises the following steps:
(1) add the heating of high-speed kneading machine after being mixed by the various raw materials preparing inside liner and outer surface layer to mediate, kneading temperature is 160-180 DEG C, then send in two extrusion shaping machines to temperature by cold for raw material mixing after 40 DEG C, adjustment parameter, obtains the thermoplastic pipes of two kinds of different inner diameters;
(2) internal lining pipe obtained is fixed on can axial-rotation winding mechanically, enable the axial motion that vinyl tube is done at the uniform velocity, coat hot melt adhesive at its outer surface, then by after the preheating of continuous fiber impregnated tape at the uniform velocity be wrapped on poly-internal lining pipe outer tube wall;
(3) reusable heat melten gel is coated in the outer surface of fiber-reinforced layer, then external layer pipe is inserted on fiber-reinforced layer, then heats whole composite pipe, and at the temperature of 70-90 DEG C, curing 1-2 hour, namely obtains fiber reinforced thermolplastic composite pipe after cooling.
Embodiment 2:
A kind of fiber reinforced thermolplastic multiple tube, comprise inside liner, fiber-reinforced layer and external layer, described inside liner is identical with the material of external layer, formulated by the raw material of following weight portion (kg): polypropylene 175, teflon 24, linolenic acid 11, dibutyitin maleate 3.5, barium stearate 5, wollastonite 2.5, white carbon 6, barium sulphate 2, hydrocarbyl phosphate 8, ethylene propylene rubber 4, glycerin monostearate 6, silane coupler 7, dioctyl adipate 4.5, phosphite ester kind antioxidant 2.5, titanium oxide fine powder 5, auxiliary agent master batch 11; Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 3, pentaerythritol Stearyl Amine 3, glycerin monostearate 7, zine oxide 5.5, white clay 4.5, Dythal 2.5, titanium dioxide 4, ethylene bis stearic amide 3.5, zinc laurate 5, ethylene glycol fat 8, high density polyethylene (HDPE) 7, antioxidant CA 3; Preparation method is: by grinding 30-40 minute after zine oxide, white clay, titanium dioxide mixing, then add other residual components, input in tablet machine, melt extrude granulation, obtain required auxiliary agent master batch in high-speed kneading machine after mediating 50-60 minute.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are obtained after co-extrusion, calendering and traction at 190-220 DEG C.
Preparation process is with embodiment 1.
Embodiment 3:
A kind of fiber reinforced thermolplastic multiple tube, comprise inside liner, fiber-reinforced layer and external layer, described inside liner is identical with the material of external layer, formulated by the raw material of following weight portion (kg): polypropylene 180, teflon 28, linolenic acid 12, dibutyitin maleate 4, barium stearate 6, wollastonite 3, white carbon 7, barium sulphate 3, hydrocarbyl phosphate 9, ethylene propylene rubber 5, glycerin monostearate 7, silane coupler 8, dioctyl adipate 5, phosphite ester kind antioxidant 3, titanium oxide fine powder 6, auxiliary agent master batch 12; Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 6, pentaerythritol Stearyl Amine 4, glycerin monostearate 8, zine oxide 6, white clay 5, Dythal 3, titanium dioxide 5, ethylene bis stearic amide 4, zinc laurate 6, ethylene glycol fat 9, high density polyethylene (HDPE) 8, antioxidant CA 4; Preparation method is: by grinding 30-40 minute after zine oxide, white clay, titanium dioxide mixing, then add other residual components, input in tablet machine, melt extrude granulation, obtain required auxiliary agent master batch in high-speed kneading machine after mediating 50-60 minute.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are obtained after co-extrusion, calendering and traction at 190-220 DEG C.
Preparation process is with embodiment 1.
The performance test results of the fiber reinforced thermolplastic multiple tube that embodiment 1-3 obtains is as shown in the table:
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Flame retardant property |
V-0 |
V-0 |
V-0 |
Tensile strength, Mpa |
368 |
425 |
453 |
Elongation at break, % |
238 |
256 |
263 |
Notched Izod impact strength, KJ/ ㎡ |
20.8 |
19.5 |
22.4 |
Surface resistance, Ω |
1.4×10
5 |
3.7×10
5 |
8.5×10
4 |