A kind of fiber reinforced thermolplastic compound pipeline complex pipeline and preparation technology thereof
Technical field
The invention belongs to technical field of polymer materials, be specifically related to a kind of fiber reinforced thermolplastic compound pipeline complex pipeline and system thereof
Standby technique.
Background technology
Along with the continuous exploitation constantly expanding construction and oil and natural gas in city, to the demand of transport pipeline also
Increasing.Traditional steel pipe corrosion resistance is poor and is difficult to carrying, cannot adapt to current needs;Particularly oil
Carrier, owing to oil viscosity is higher, needs when transport to build heating tank to pipeline heating, lifting stone every several kilometers
Oil temperature, could improve oil flow, it is ensured that transporting petroleum smoothly, but this can cause cost of transportation to remain high undoubtedly.
Meanwhile, the main petroleum and natural gas of China is distributed in desert, marsh or mountain area more, and natural environment is more severe, lays steel pipe
During road affected by a natural extremely serious, make conveyance conduit the easiest due to the reason such as surface subsidence, landslide again
Occur damaging phenomenon.Continuous fiber reinforced thermoplastic composite material is little due to its density, and intensity is high, has the mechanicalness of excellence
Can, such as high hot strength, bending strength, high-modulus and high impact resistance etc..In addition it also has good processing characteristics
And well chemical-resistant stability energy and heat resistance, still can use steadily in the long term in some complex environments, because of
This is widely applied.
Summary of the invention
It is an object of the invention to provide a kind of fiber reinforced thermolplastic compound pipeline complex pipeline and preparation technology thereof.
For reaching above-mentioned purpose, the technical solution used in the present invention is:
A kind of fiber reinforced thermolplastic compound pipeline complex pipeline, including inner liner, fiber-reinforced layer and extexine, described inner liner
Identical with the material of extexine, the preparation of raw material of following weight portion form: polypropylene 170-180, politef 20-28,
Linoleic acid 10-12, dibutyitin maleate 3-4, barium stearate 4-6, wollastonite 2-3, white carbon 5-7, barium sulfate 1-3, hydrocarbon
Base phosphoric acid 7-9, EP rubbers 3-5, glyceryl monostearate 5-7, silane coupler 6-8, dioctyl adipate 4-5, phosphorous acid
Esters antioxidant 2-3, titanium oxide fine powder 4-6, auxiliary agent master batch 10-12;
Described auxiliary agent master batch is prepared by the raw materials in: kymene 0-36, tetramethylolmethane Stearyl Amine 2-4, list
Tristerin 6-8, zinc oxide 5-6, Kaolin 4-5, Dythal 2-3, titanium dioxide 3-5, ethylene are double
Stearoylketene amine 3-4, Dodecanoic acid, zinc salt 4-6, ethylene glycol fat 7-9, high density polyethylene (HDPE) 6-8, antioxidant CA 2-4;
The preparation method of described auxiliary agent master batch is as follows: divide grinding 30-40 after zinc oxide, Kaolin, titanium dioxide mixing
Clock, adds other residual components, inputs in comminutor, melt extrude pelletize in high-speed kneading machine after mediating 50-60 minute,
Obtain required auxiliary agent master batch.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are existed
Co-extrusion at 190-220 DEG C, roll and draw after obtain.
The preparation technology of a kind of fiber reinforced thermolplastic compound pipeline complex pipeline, comprises the following steps:
(1) add the heating of high-speed kneading machine after being mixed by the various raw materials preparing inner liner and outer surface layer to mediate, mediate
Temperature is 160-180 DEG C, then mixes cold for raw material to temperature less than sending into after 40 DEG C in two extrusion shaping machines, adjusts parameter,
Obtain the thermoplastic pipes of two kinds of different inner diameters;
(2) internal lining pipe obtained is fixed on and with the winding of axial-rotation mechanically vinyl tube can be enable to make
Axially-movable at the uniform velocity, coats PUR at its outer surface, then after continuous fiber impregnated tape is preheated at the uniform velocity be wrapped in poly-in
On bushing pipe outer tube wall;
(3) reusable heat melten gel is coated in the outer surface of fiber-reinforced layer, then extexine pipe is inserted on fiber-reinforced layer, then
Whole multiple tube is heated, at a temperature of 70-90 DEG C, curing 1-2 hour, i.e. obtains fiber reinforced thermolplastic after cooling multiple
Close pipe.
Beneficial effects of the present invention:
Tubing of the present invention is by inner liner, fiber-reinforced layer and extexine composite molding, and its intensity is good, toughness is high,
The inside and outside two-layer of tubing is coated with modified polypropylene material, has higher hot strength, bending strength, high-modulus and high-impact
Hitting performance, the preparation method of tubing of the present invention is simple, easily operates, and by the difference of pipe mold, can prepare different size different
The pipe fitting of purposes is with the demand of satisfied society.
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme of the present invention is further described.
Embodiment 1:
A kind of fiber reinforced thermolplastic compound pipeline complex pipeline, including inner liner, fiber-reinforced layer and extexine, described inner liner
Identical with the material of extexine, the preparation of raw material of following weight portion (kg) form: polypropylene 170, politef 20, Caulis et Folium Lini
Oleic acid 10, dibutyitin maleate 3, barium stearate 4, wollastonite 2, white carbon 5, barium sulfate 1, hydrocarbyl phosphate 7, EP rubbers 3,
Glyceryl monostearate 5, silane coupler 6, dioctyl adipate 4, phosphite ester kind antioxidant 2, titanium oxide fine powder 4, auxiliary agent
Master batch 10;Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 0, tetramethylolmethane Stearyl Amine 2, list are hard
Glycerol 6, zinc oxide 5, Kaolin 4, Dythal 2, titanium dioxide 3, ethylene bis stearic amide 3, the moon
Cinnamic acid zinc 4, ethylene glycol fat 7, high density polyethylene (HDPE) 6, antioxidant CA 2;Preparation method is: by zinc oxide, Kaolin, titanium dioxide
Grind 30-40 minute after titanium mixing, add other residual components, input after mediating 50-60 minute in high-speed kneading machine and make
In grain machine, melt extrude pelletize, obtain required auxiliary agent master batch.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are existed
Co-extrusion at 190-220 DEG C, roll and draw after obtain.
The preparation technology of a kind of fiber reinforced thermolplastic compound pipeline complex pipeline, comprises the following steps:
(1) add the heating of high-speed kneading machine after being mixed by the various raw materials preparing inner liner and outer surface layer to mediate, mediate
Temperature is 160-180 DEG C, then mixes cold for raw material to temperature less than sending into after 40 DEG C in two extrusion shaping machines, adjusts parameter,
Obtain the thermoplastic pipes of two kinds of different inner diameters;
(2) internal lining pipe obtained is fixed on and with the winding of axial-rotation mechanically vinyl tube can be enable to make
Axially-movable at the uniform velocity, coats PUR at its outer surface, then after continuous fiber impregnated tape is preheated at the uniform velocity be wrapped in poly-in
On bushing pipe outer tube wall;
(3) reusable heat melten gel is coated in the outer surface of fiber-reinforced layer, then extexine pipe is inserted on fiber-reinforced layer, then
Whole multiple tube is heated, at a temperature of 70-90 DEG C, curing 1-2 hour, i.e. obtains fiber reinforced thermolplastic after cooling multiple
Close pipe.
Embodiment 2:
A kind of fiber reinforced thermolplastic compound pipeline complex pipeline, including inner liner, fiber-reinforced layer and extexine, described inner liner
Identical with the material of extexine, the preparation of raw material of following weight portion (kg) form: polypropylene 175, politef 24, Caulis et Folium Lini
Oleic acid 11, dibutyitin maleate 3.5, barium stearate 5, wollastonite 2.5, white carbon 6, barium sulfate 2, hydrocarbyl phosphate 8, second the third rubber
Glue 4, glyceryl monostearate 6, silane coupler 7, dioctyl adipate 4.5, phosphite ester kind antioxidant 2.5, titanium oxide are micro-
Powder 5, auxiliary agent master batch 11;Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 3, tetramethylolmethane stearic acid
Amine 3, glyceryl monostearate 7, zinc oxide 5.5, Kaolin 4.5, Dythal 2.5, titanium dioxide 4, ethylene
Double stearoylketene amine 3.5, Dodecanoic acid, zinc salt 5, ethylene glycol fat 8, high density polyethylene (HDPE) 7, antioxidant CA 3;Preparation method is: will oxidation
Grind 30-40 minute after the mixing of zinc, Kaolin, titanium dioxide, add other residual components, mediate in high-speed kneading machine
Input in comminutor after 50-60 minute, melt extrude pelletize, obtain required auxiliary agent master batch.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are existed
Co-extrusion at 190-220 DEG C, roll and draw after obtain.
Preparation technology is with embodiment 1.
Embodiment 3:
A kind of fiber reinforced thermolplastic compound pipeline complex pipeline, including inner liner, fiber-reinforced layer and extexine, described inner liner
Identical with the material of extexine, the preparation of raw material of following weight portion (kg) form: polypropylene 180, politef 28, Caulis et Folium Lini
Oleic acid 12, dibutyitin maleate 4, barium stearate 6, wollastonite 3, white carbon 7, barium sulfate 3, hydrocarbyl phosphate 9, EP rubbers 5,
Glyceryl monostearate 7, silane coupler 8, dioctyl adipate 5, phosphite ester kind antioxidant 3, titanium oxide fine powder 6, auxiliary agent
Master batch 12;Described auxiliary agent master batch is made up of the raw material of following weight portion (kg): kymene 6, tetramethylolmethane Stearyl Amine 4, list are hard
Glycerol 8, zinc oxide 6, Kaolin 5, Dythal 3, titanium dioxide 5, ethylene bis stearic amide 4, the moon
Cinnamic acid zinc 6, ethylene glycol fat 9, high density polyethylene (HDPE) 8, antioxidant CA 4;Preparation method is: by zinc oxide, Kaolin, titanium dioxide
Grind 30-40 minute after titanium mixing, add other residual components, input after mediating 50-60 minute in high-speed kneading machine and make
In grain machine, melt extrude pelletize, obtain required auxiliary agent master batch.
Described fiber-reinforced layer is that continuous fiber impregnated tape cross-helicity is entwined.
The preparation method of described continuous fiber impregnated tape is: 65%-80% glass fibre and 20%-35% polyolefin are existed
Co-extrusion at 190-220 DEG C, roll and draw after obtain.
Preparation technology is with embodiment 1.
The performance test results of the fiber reinforced thermolplastic compound pipeline complex pipeline that embodiment 1-3 prepares is as shown in the table:
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Fire resistance |
V-0 |
V-0 |
V-0 |
Hot strength, Mpa |
368 |
425 |
453 |
Elongation at break, % |
238 |
256 |
263 |
Notch impact strength, KJ/ |
20.8 |
19.5 |
22.4 |
Sheet resistance, Ω |
1.4×105 |
3.7×105 |
8.5×104 |