CN104532363A - Processing technology of cocoon fibers - Google Patents
Processing technology of cocoon fibers Download PDFInfo
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- CN104532363A CN104532363A CN201510022080.5A CN201510022080A CN104532363A CN 104532363 A CN104532363 A CN 104532363A CN 201510022080 A CN201510022080 A CN 201510022080A CN 104532363 A CN104532363 A CN 104532363A
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- silk
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- processing technology
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- cocoon fibers
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
- D01B7/04—Reeling silk
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention relates to the technical field of cocoon fibers of silk raw materials, in particular to a processing technology of cocoon fibers. The processing technology of the cocoon fibers is characterized by comprising the first step that the cocoon fibers are reeled into a bobbin on a small wheel of a reeling machine; the second step that the small wheel, used for reeling the cocoon fibers into the bobbin, on the reeling machine is taken off, the looseness degree of the cocoon fibers is adjusted, and then the whole wheel is immersed into a soaking pool containing addition agents for soaking; the third step that the soaked small wheel provided with the cocoon fibers is installed onto a rotating shaft in a thermal insulation working chamber to be dried, the cocoon fibers are reeled into a bobbin, and therefore a subsequent weaving procedure is facilitated. Compared with the prior art, a brand new small wheel device is utilized, the looseness degree of the originally tight cocoon fibers can be adjusted, in addition, the brand new small wheel device can be used in cooperation with commonly used devices such as the reeling machine and winding machine in the cocoon fibers industry, traditional nine procedures are simplified into three procedures, defects commonly existing in the industry are overcome, and therefore the processing technology of the cocoon fibers becomes simple and quick.
Description
Technical field
The present invention relates to silk raw material fiber silk technical field, specifically a kind of processing technology of silk.
Background technology
China is a silk big country, be also an ancient and traditional industry, and silk product itself is a graceful expensive symbol.Playing immeasurable effect with the culture of countries in the world, commerce and trade in exchanging in Chinese history long river over the past thousands of years, " Silk Road " is exactly that the witness of friendly peace is set up in our Chinese nation and countries in the world over the past thousands of years.Now we state leader Xi Jinping brings up again " Silk Road " to set up and comes and goes with the friendnedd and peace of countries in the world.
Tradition for the technological process of silk is: filature, and------skeining is dried in rereeling, and---------unpacking,---adding assistant immersion---oven dry---strand rewinding carries out follow-up weaving to lacing in packing in immersion, as everyone knows, the diameter of silk is between 0.07 ~ 0.08 millimeter, equal to hairline, after when a large amount of silk, on traditional little Yu, filature completes, its intensity and hardness are very large, and filature becomes between the surperficial silk of cylinder and internal layer silk in state closely, therefore in the operation of follow-up immersion, then need the time of at substantial could by abundant for the Silk Soaking of internal layer, not so, outer field silk drenches, the silk of internal layer is still dry, and the operation that skeining is dried in follow-up rereeling be also in front of the immersion of sequence have and contact closely, if preorder is soaked not fully, then follow-up oven dry also can become uneven, affects the quality of silk, lacing, packing are then take off from the bobbin of rereeling machine, arrange lacing, strictly pack, in order that the operation that follow-up adding assistant soaks, because silk is very thin, therefore, packing, to unpack also be very strict, avoids the phenomenon of sleave, and operation is complicated, waste time and energy, follow-up adding assistant soaks, oven dry, be then by a bundle a bundle lacing after silk group carry out adding assistant immersion, then dry, well imagine, it is dried also is be difficult to ensure uniformly, strictly must control its temperature, and be easy to cause the surface of silk group to dry, and inner core still wets, by the time dry fully, then carry out strand rewinding the silk group of a bundle a bundle is carried out follow-up weaving as on the rewinding that detours knitting wool.
Above-mentionedly to learn, traditional technique not only expends time in very long, and to be less than operation be also very loaded down with trivial details, once make mistakes, have serious consequences to follow-up operation, directly can cause scrapping of silk, increase cost, and be difficult to ensure in quality, one of this reason that namely silk product is so expensive.
Summary of the invention
The present invention is for overcoming the deficiencies in the prior art, make use of brand-new little Yu device, original silk closely can be adjusted its loosening degree, and can match with usual equipment in the silk such as reeling machine, spooler industry, originally nine traditional procedures are shortened to three process, significantly reduces process time to a certain extent, and the complicated degree of work also becomes very easy, compensate for ubiquitous defect in industry, the processes of silk become simply, quick.
For achieving the above object, design a kind of processing technology of silk, it is characterized in that: step one, silk is carried out filature by the little Yu of reeling machine and becomes cylinder; Step 2, becomes the little Yu of cylinder to take off by filature on reeling machine, the loosening degree of adjustment silk, is then immersed into whole little Yu in the fermentation vat being added with auxiliary agent and soaks; Step 3, by the turning cylinder be mounted to the little Yu of silk after soaking in heat insulation work room carrying out dry, reeling becomes cylinder, is convenient to follow-up weaving process.
The number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C; Auxiliary agent is softener, and the weight percent of softener is 1 ~ 2%; Temperature in heat insulation work room is 40 DEG C ~ 80 DEG C.
The ground both sides of described heat insulation work indoor are respectively equipped with main axis seat, and the main axis seat of both sides is connected by main shaft, main shaft is arranged with some moving runners, the top of moving runner abuts friction pulley, the central shaft of described friction pulley switches through moving axis, be positioned on the turning cylinder above friction pulley and be arranged with bearing block, be positioned at and the turning cylinder above bearing block adopt bearing to be coupling little Yu; The top being positioned at little Yu is provided with guide wheel, and guide wheel is fixed on the sidewall of heat insulation work room; Shown heat insulation work indoor are provided with some heaters.
Described heat insulation work outdoor is provided with for the tensioner of reeling, sense silk device, glass rod, silk shifting device and main wheel.
The side of described friction pulley is provided with one end of clutch module, and the other end of clutch module abuts arrangement of clutch.
Described heat insulation work indoor are provided with some temperature sensors, humidity sensor.
The outer rim of described moving runner is arranged with rubber outer ring.
The circle centre position of described little Yu is embedded with sheath, and the outer rim being positioned at the little Yu center of circle is laid with some support wire devices; Described support wire device comprises support wire frame, support limit module, adjusting nut, standing screw, spacing shim and support column, and standing screw runs through little Yu from front to back, and the two ends of standing screw lay respectively at front portion and the rear portion of little Yu; The rear and front end of standing screw connects one end of support limit module respectively, adopts support column to connect between the other end of the support limit module of both sides, front and back; Support column between the module of side stay limit, front and back two is arranged with the lower end of support wire frame, the upper end frame of support wire frame is in the outer rim of little Yu; Standing screw outside the support limit module being positioned at both sides, front and back is arranged with adjusting nut.
The two ends of described standing screw are arranged with spacing shim respectively.
Described support wire device is 3 to 6.
The present invention compared with the existing technology, make use of brand-new little Yu device, original silk closely can be adjusted its loosening degree, and can match with usual equipment in the silk such as reeling machine, spooler industry, originally nine traditional procedures are shortened to three process, significantly reduces process time to a certain extent, and the complicated degree of work also becomes very easy, compensate for ubiquitous defect in industry, the processes of silk become simply, quick.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is little Yu structural perspective.
Fig. 3 is little Yu structural front view.
Fig. 4 be in Fig. 3 A-A to sectional view.
See Fig. 1,1 is heat insulation work room, and 2 is arrangement of clutch, 3 is main axis seat, and 4 is moving runner, and 5 is friction pulley, 6 is clutch module, and 7 is heater, and 8 is bearing block, 9 is little Yu, and 10 is tensioner, and 11 is sense silk device, 12 is glass rod, and 13 is silk shifting device, and 14 is silk, 15 is main wheel, and 16 is guide wheel.
See Fig. 2 to Fig. 4,9-1 is sheath, and 9-2 is support wire frame, and 9-3 is support limit module, and 9-4 is adjusting nut, and 9-5 is standing screw, and 9-6 is spacing shim, and 9-7 is support column.
Detailed description of the invention
The present invention is described further with reference to the accompanying drawings below.
A processing technology for silk, step one, silk is carried out filature by the little Yu 9 of reeling machine and becomes cylinder; Step 2, becomes the little Yu 9 of cylinder to take off by filature on reeling machine, the loosening degree of adjustment silk, is then immersed into whole little Yu 9 in the fermentation vat being added with auxiliary agent and soaks; Step 3, by the turning cylinder be mounted to the little Yu 9 of silk after soaking in heat insulation work room 1 carrying out dry, reeling becomes cylinder, is convenient to follow-up weaving process.
The number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C; Auxiliary agent is softener, and the weight percent of softener is 1 ~ 2%; Temperature in heat insulation work room 1 is 40 DEG C ~ 80 DEG C.
As shown in Figure 1, ground both sides in heat insulation work room 1 are respectively equipped with main axis seat 3, and the main axis seat 3 of both sides is connected by main shaft, main shaft is arranged with some moving runners 4, the top of moving runner 4 abuts friction pulley 5, the central shaft of described friction pulley 5 switches through moving axis, is positioned on the turning cylinder above friction pulley 5 and is arranged with bearing block 8, is positioned at and the turning cylinder above bearing block 8 adopts bearing to be coupling little Yu 9; The top being positioned at little Yu 9 is provided with guide wheel 16, and guide wheel 16 is fixed on the sidewall of heat insulation work room 1; Some heaters 7 are provided with in shown heat insulation work room 1.
Heat insulation work room 1 peripheral hardware has for the tensioner 10 of reeling, sense silk device 11, glass rod 12, silk shifting device 13 and main wheel 15.
The side of friction pulley 5 is provided with one end of clutch module 6, and the other end of clutch module 6 abuts arrangement of clutch 2.
Some temperature sensors, humidity sensor is provided with in heat insulation work room 1.
The outer rim of moving runner 4 is arranged with rubber outer ring.
As shown in Figures 2 to 4, the circle centre position of little Yu 9 is embedded with sheath 9-1, and the outer rim being positioned at little Yu 9 center of circle is laid with some support wire devices; Described support wire device comprises support wire frame 9-2, support limit module 9-3, adjusting nut 9-4, standing screw 9-5, spacing shim 9-6 and support column 9-7, standing screw 9-5 runs through little Yu 9 from front to back, and the two ends of standing screw 9-5 lay respectively at front portion and the rear portion of little Yu 9; The rear and front end of standing screw 9-5 connects one end of support limit module 9-3 respectively, adopts support column 9-7 to connect between the other end of the support limit module 9-3 of both sides, front and back; Support column 9-7 between the module 9-3 of side stay limit, front and back two is arranged with the lower end of support wire frame 9-2, the upper end frame of support wire frame 9-2 is in the outer rim of little Yu 9; Standing screw 9-5 outside the support limit module 9-3 being positioned at both sides, front and back is arranged with adjusting nut 9-4.
The two ends of standing screw 9-5 are arranged with spacing shim 9-6 respectively.
Support wire device is 3 to 6.
Operation principle: silk 14 through filature on little Yu 9, due to little Yu 9 setting up support wire device, silk 14 after filature can be finely tuned, operations such as eliminating immersion in traditional handicraft, skeining, lacing are dried in rereeling, pack, unpack, directly adding assistant immersion is carried out after filature, adding assistant is direct after soaking to be arranged on the turning cylinder in heat insulation work room 1 by little Yu 9, carries out the operation of reeling, oven dry.
Silk 14 takes out from little Yu 9, successively through guide wheel 16, tensioner 10, sense silk device 11, glass rod 12, silk shifting device 13, until main wheel 15, main wheel 15 can be the main wheel of spooler, also can be the main wheel of rewinder, or other are for the main wheel to operation after Silk Industry, and little Yu 9 can match with it.
Be provided with some heaters 7 in heat insulation work room 1, make its indoor temperature remain 40 DEG C ~ 80 DEG C, heat insulation work room 1 opposing seal, such heat energy remains at indoor, economize energy; And guide wheel 16 is metal guide wheel, like this, guide wheel 16 is arranged on the sidewall of heat insulation work room 1, itself also has the temperature of 40 DEG C ~ 80 DEG C, and silk 14 through guide wheel 16, can be dried further in the process of reeling.
Be provided with temperature sensor and humidity sensor in heat insulation work room 1, monitor temperature and the humidity of heat insulation work room 1 in real time, and send its data to computer, like this, operative employee can long-range duty of carrying out control heater 7.
Main shaft on main axis seat 3 can install multiple moving runner 4 according to the size of heat insulation work room 1 and Production requirement, the outer ring of moving runner 4 is rubber outer rings, can directly and friction pulley 5 rub and friction pulley 5 rotated, friction pulley 5 also drives little Yu 9 to rotate thereupon, make silk 14 actively can move back solution like this, play the effect of few no-station pole canopy conveying; And friction pulley 5 side is provided with arrangement of clutch 2, when silk 14 at reeling time rupture, such sense silk device 11 will perception not have silk 14 to pass through, then computer can be transferred data to, operative employee can drive clutch module 6 to rotate clockwise to be lifted by friction pulley 5 by Long-distance Control arrangement of clutch 2, such friction pulley 5 will stop operating, and waits for that silk 14 connects by workman, controls arrangement of clutch 2 reset again and work on after connecting.
First silk 14 be pulled out in the process of guide wheel 16 from little Yu 9, tentatively dried by 40 in heat insulation work room 1 DEG C ~ 80 DEG C of radiant heat, little Yu 9 produces certain wind-force while rotation simultaneously, accelerate the oven dry of silk 14, then through guide wheel 16, due to guide wheel 16 also having certain heat, again dry, silk 14 goes out through overtension device 10, sense silk device 11, glass rod 12, silk shifting device 13, main wheel 15 behind heat insulation work room 1 through guide wheel 16, and silk 14 now is dried completely.
Because silk is animal protein, soak at the low temperature through 40 DEG C ~ 80 DEG C and dry, and soaking number of times is 3 ~ 6 times as requested, each immersion 20 minutes, and little Yu has the support wire device that can regulate silk loosening degree, reasonably can regulate the loosening degree of silk, be that silk presents pine and loose effect on little Yu, ensure to soak and inside and outside silk all can be soaked fully in operation; And main wheel 15 and little Yu 9 are when rotating simultaneously, ensure that silk presents tension-free state in course of conveying, bounce back when silk is dried injury-free, make the intensity of the silk after drying, ductility, rub proofness far away higher than industry standard, and have employed novel little Yu, make the technique originally needing to complete for more than 40 hour, shorten to 10 hours can complete, substantially increase production efficiency, by originally open drying environment, transform the oven dry moist closet of relative closure as, economize energy, reduces costs.
Claims (10)
1. a processing technology for silk, is characterized in that: step one, silk is carried out filature by the little Yu (9) of reeling machine and becomes cylinder; Step 2, becomes the little Yu (9) of cylinder to take off by filature on reeling machine, the loosening degree of adjustment silk, is then immersed into whole little Yu (9) in the fermentation vat being added with auxiliary agent and soaks; Step 3, by the turning cylinder be mounted to the little Yu (9) of silk after soaking in heat insulation work room (1) carrying out dry, reeling becomes cylinder, is convenient to follow-up weaving process.
2. the processing technology of a kind of silk according to claim 1, is characterized in that: the number of times that described adding assistant soaks is 2 ~ 6 times, and each time is 10 ~ 30 minutes, and the water temperature of fermentation vat is 40 DEG C ~ 80 DEG C; Auxiliary agent is softener, and the weight percent of softener is 1 ~ 2%; Temperature in heat insulation work room (1) is 40 DEG C ~ 80 DEG C.
3. the processing technology of a kind of silk according to claim 1, it is characterized in that: the ground both sides in described heat insulation work room (1) are respectively equipped with main axis seat (3), and the main axis seat (3) of both sides is connected by main shaft, main shaft is arranged with some moving runners (4), the top of moving runner (4) abuts friction pulley (5), the central shaft of described friction pulley (5) switches through moving axis, be positioned on the turning cylinder above friction pulley (5) and be arranged with bearing block (8), the turning cylinder being positioned at bearing block (8) top adopt bearing to be coupling little Yu (9), the top being positioned at little Yu (9) is provided with guide wheel (16), and guide wheel (16) is fixed on the sidewall of heat insulation work room (1), some heaters (7) are provided with in shown heat insulation work room (1).
4. the processing technology of a kind of silk according to claim 3, is characterized in that: described heat insulation work room (1) peripheral hardware has for the tensioner (10) of reeling, sense silk device (11), glass rod (12), silk shifting device (13) and main wheel (15).
5. the processing technology of a kind of silk according to claim 3, is characterized in that: the side of described friction pulley (5) is provided with one end of clutch module (6), and the other end of clutch module (6) abuts arrangement of clutch (2).
6. the processing technology of a kind of silk according to claim 3, is characterized in that: be provided with some temperature sensors, humidity sensor in described heat insulation work room (1).
7. the processing technology of a kind of silk according to claim 3, is characterized in that: the outer rim of described moving runner (4) is arranged with rubber outer ring.
8. the processing technology of a kind of silk according to claim 1, is characterized in that: the circle centre position of described little Yu (9) is embedded with sheath (9-1), and the outer rim being positioned at little Yu (9) center of circle is laid with some support wire devices; Described support wire device comprises support wire frame (9-2), support limit module (9-3), adjusting nut (9-4), standing screw (9-5), spacing shim (9-6) and support column (9-7), standing screw (9-5) runs through little Yu (9) from front to back, and the two ends of standing screw (9-5) lay respectively at front portion and the rear portion of little Yu (9); The rear and front end of standing screw (9-5) connects one end of support limit module (9-3) respectively, adopts support column (9-7) to connect between the other end on support limit module (9-3) of both sides, front and back; Be positioned at the lower end support column (9-7) between side stay limit, front and back two module (9-3) being arranged with support wire frame (9-2), the upper end frame of support wire frame (9-2) is in the outer rim of little Yu (9); Be positioned at both sides, front and back support limit module (9-3) outside standing screw (9-5) on be arranged with adjusting nut (9-4).
9. the processing technology of a kind of silk according to claim 8, is characterized in that: the two ends of described standing screw (9-5) are arranged with spacing shim (9-6) respectively.
10. the processing technology of a kind of silk according to claim 8, is characterized in that: described support wire device is 3 to 6.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510022080.5A CN104532363B (en) | 2015-01-16 | 2015-01-16 | A kind of processing technique of silkworm silk |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510022080.5A CN104532363B (en) | 2015-01-16 | 2015-01-16 | A kind of processing technique of silkworm silk |
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| CN104532363A true CN104532363A (en) | 2015-04-22 |
| CN104532363B CN104532363B (en) | 2016-08-24 |
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| CN201510022080.5A Active CN104532363B (en) | 2015-01-16 | 2015-01-16 | A kind of processing technique of silkworm silk |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835294A (en) * | 2016-12-15 | 2017-06-13 | 丝绸之路控股集团有限公司 | The processing system and method for the silk after a kind of filature |
| CN111826720A (en) * | 2019-04-18 | 2020-10-27 | 杭州纺织机械集团有限公司 | Oiling device of automatic silk reeling machine and method for adding auxiliary agent on silk strips |
| CN114457524A (en) * | 2022-03-25 | 2022-05-10 | 湖州丽泽丝绸有限公司 | Efficient dyeing equipment for silk raw materials |
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| JPH10317224A (en) * | 1997-05-14 | 1998-12-02 | Gumma Pref Gov Keizai Nogyo Kyodo Kumiai Rengokai | Collection of silk and dryer useful for reeling process of cocoon |
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| CN1101084A (en) * | 1994-02-04 | 1995-04-05 | 浙江丝绸工学院 | Technology for producing flexible silk |
| JPH10317224A (en) * | 1997-05-14 | 1998-12-02 | Gumma Pref Gov Keizai Nogyo Kyodo Kumiai Rengokai | Collection of silk and dryer useful for reeling process of cocoon |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106835294A (en) * | 2016-12-15 | 2017-06-13 | 丝绸之路控股集团有限公司 | The processing system and method for the silk after a kind of filature |
| CN106835294B (en) * | 2016-12-15 | 2022-12-02 | 湖州永昌丝绸有限公司 | Silk reeling processing system and method |
| CN111826720A (en) * | 2019-04-18 | 2020-10-27 | 杭州纺织机械集团有限公司 | Oiling device of automatic silk reeling machine and method for adding auxiliary agent on silk strips |
| CN114457524A (en) * | 2022-03-25 | 2022-05-10 | 湖州丽泽丝绸有限公司 | Efficient dyeing equipment for silk raw materials |
| CN114457524B (en) * | 2022-03-25 | 2023-11-28 | 湖州丽泽丝绸有限公司 | Efficient dyeing equipment for silk raw materials |
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| CN104532363B (en) | 2016-08-24 |
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