CN106835294B - Silk reeling processing system and method - Google Patents
Silk reeling processing system and method Download PDFInfo
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- CN106835294B CN106835294B CN201611161201.5A CN201611161201A CN106835294B CN 106835294 B CN106835294 B CN 106835294B CN 201611161201 A CN201611161201 A CN 201611161201A CN 106835294 B CN106835294 B CN 106835294B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B7/00—Obtaining silk fibres or filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C3/00—Treatment of animal material, e.g. chemical scouring of wool
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Abstract
The invention belongs to the field of textiles, and particularly relates to a system and a method for processing silk after silk reeling. The real silk processing system after reeling silk includes: the auxiliary agent spraying device is used for spraying the soaking auxiliary agent to the rotary silk of tool to unreel silk or tool to unreel silk; the mechanical water beating device is used for mechanically beating the real silk sprayed by the auxiliary agent spraying device; the drying device is used for storing and drying the real silk which is mechanically watered by the mechanical watering device; and the real silk collecting device is used for collecting the real silk dried by the drying device. The treatment system provided by the invention can reduce the problems of disassembling and assembling of the twisted silk, soaking and drying together, can directly spray and dry auxiliary agents for large tool to unreel silk or small tool to unreel silk, is provided with a mechanical water beating device to reduce the damage of the real silk caused by long-time drying or high-temperature drying, can greatly shorten the processing flow of the real silk, and has the advantages of easiness in operation and improvement of production efficiency.
Description
Technical Field
The invention belongs to the field of textiles, and particularly relates to a system and a method for processing silk after reeling.
Background
The purpose of silk soaking is to make the sericin expand under the action of hot water and auxiliary agent, and the moisture and auxiliary agent permeate into the sericin, so that the sericin is softened, the internal friction of fibers is reduced, the softness and flexibility of raw silk are improved, a film is formed on the surface of the silk, and the lubricity on the surface of the silk is given, thereby reducing friction, and meeting the requirement of later-stage vehicle-entering weaving.
In the conventional raw silk post-treatment, two stages are needed, in the initial stage, after the small tool to unreel silk is taken down from a reeling machine, the large tool to unreel silk is formed by wetting, re-shaking, weaving and inspecting, color matching, packaging and other steps are needed, before the raw silk is woven on a machine, the silk needs to be assembled and disassembled, soaked, dried and the like, and then the large stranded silk can be obtained. This intermediate step is relatively complicated and complicated, and also has problems of repeated labor and low productivity.
Disclosure of Invention
The first purpose of the present invention is to provide a silk processing system after reeling aiming at the disadvantages of the prior art.
Therefore, the above purpose of the invention is realized by the following technical scheme:
a system for processing reeled real silk, comprising:
an auxiliary agent spraying device for spraying the soaking auxiliary agent onto the rotating real silk of tool to unreel silk big or tool to unreel silk small;
the mechanical water beating device is used for mechanically beating the real silk sprayed by the auxiliary agent spraying device;
-a drying device for storing and drying the real silk after being mechanically watered by the mechanical watering device;
real silk collecting means for collecting the real silk dried by the drying means;
and
a control device for controlling the spraying speed of the auxiliary agent spraying device, the rotating speed of tool to unreel silk or tool to unreel silk and the drying temperature of the drying device.
The technical scheme of the invention has the following technical effects:
the silk reeling real silk treatment system provided by the invention can reduce the problems of dismounting, soaking and drying of reeled silk, can directly spray and dry auxiliaries on large tool to unreel silk or small tool to unreel silk, is provided with a mechanical water beating device to reduce damage to real silk caused by drying for a long time or drying at a high temperature, can greatly shorten the real silk processing flow, and has the advantages of easiness in operation and improvement of production efficiency.
While adopting the above technical scheme, the present invention can also adopt or combine the following further technical schemes:
the auxiliary agent spraying device comprises an auxiliary agent groove, a spraying head is arranged at a position lower than tool to unreel silk or tool to unreel silk provided with real silk in the auxiliary agent groove, and an opening of the spraying head is obliquely upward relative to tool to unreel silk or tool to unreel silk. The invention sprays the real silk arranged on the large tool to unreel silk or the small tool to unreel silk from bottom to top by arranging the spray header, thereby reducing the resistance of the auxiliary agent to silk feeding of the large tool to unreel silk or the small tool to unreel silk and avoiding the breakage or loss of the real silk.
The mechanical water beating device comprises four rollers, wherein two rollers are arranged above the mechanical water beating device, the other two rollers are arranged below the mechanical water beating device, and the upper and lower pairs of rollers and the real silk sprayed by the aid spraying device are matched to form a mechanical water beating structure. According to the invention, the four rollers and the real silk are matched to form the mechanical water pumping mechanism, so that the real silk sprayed by the spraying device can be mechanically dewatered through a simple mechanical structure.
The drying device is characterized in that a roller is arranged in the drying device, stepping real silk is wound on the roller, a heater and a temperature sensor are arranged on the roller, and the roller provided with the heater and the temperature sensor is used for drying the real silk wound on the roller in a temperature-controlled manner. The real silk drying device is provided with the roller, the heater and the temperature sensor which are arranged on the roller and used for controlling the temperature of the real silk and uniformly drying the real silk, and in addition, the real silk is wound on the roller step by step, so that the real silk can be accumulated by the drying device, and the real silk which has a certain volume and is wound on the drying device in a step manner is met.
The drying device is provided with flexible bristles at the position of a real silk outlet, and the flexible bristles are used for limiting real silks coming out of the drying device. According to the invention, the flexible bristles are arranged at the real silk outlet of the drying device, so that the real silk coming out of the drying device is limited, the real silk is prevented from swinging greatly at the real silk outlet of the drying device, and mechanical damage to the real silk coming out of the drying device caused by limiting devices in other forms is avoided.
The drying device is provided with a real silk outgoing limiting rod, the real silk outgoing limiting rod is provided with a real silk limiting hole at the other end opposite to one end arranged on the drying device, and the real silk limiting hole is positioned on a central line of a roller of the drying device. According to the invention, the real silk outlet limiting rod is arranged on the drying device, and the real silk limiting hole on the real silk outlet limiting rod is positioned on the central line of the roller of the drying device, so that the real silk is prevented from being mechanically damaged due to large swing when the real silk limiting hole is not positioned on the central line of the roller of the drying device.
Real silk collection device includes that rocker and real silk collect the cylinder, set up the spacing portion of real silk on the rocker, the real silk after the drying device stoving is on the cylinder is collected to the real silk through the spacing portion winding of real silk, the rocker is for collecting cylinder parallel arrangement and during operation for the real silk and collect cylinder parallel motion for the real silk. According to the silk collecting device, the rocker with the silk limiting part and the silk collecting roller parallel to the rocker are arranged, and the rocker moves parallel to the silk collecting roller during operation, so that dried silk can be uniformly wound on the silk collecting roller. The real silk limiting part can be a smooth groove, a smooth roller or a smooth limiting hole.
When the machine can work normally, the linear speed of the roller in the drying device can be set to be equal to the linear speed of the real silk collecting roller in the real silk collecting device, and the linear speed of the rotating large tool to unreel silk or small tool to unreel silk also needs to be approximately equal to the linear speed of the roller in the drying device.
The control device is used for controlling the spraying speed of the auxiliary agent spraying device, the rotating speed of the large tool to unreel silk or the small tool to unreel silk, the drying temperature in the drying device, the rotating speed of the roller, the moving speed of the rocker in the real silk collecting device and the rotating speed of the real silk collecting roller.
The silk reeling real silk treatment system can further be provided with a second auxiliary agent groove on a silk connecting line between the auxiliary agent spraying device and the mechanical water beating device, and the auxiliary agent groove is filled with auxiliary agents for retreating the silk sprayed by the auxiliary agent spraying device. The second auxiliary agent groove is arranged, so that if the effect of the prior auxiliary agent spraying device is not ideal (the problem of insufficient soaking is necessarily caused due to continuous operation), the second auxiliary agent groove can be adopted for retreatment, and other auxiliary agents can be used for treating the real silk under other conditions, so that the treatment process of the real silk after silk reeling is enriched.
In addition, another object of the present invention is to provide a method for processing silk after reeling, which overcomes the disadvantages of the prior art.
For this reason, the above object of the present invention is achieved by the following technical solutions:
a method for processing silk after silk reeling comprises the following steps in sequence:
(1) Placing large tool to unreel silk or small tool to unreel silk taken down from a silk reeling machine into an auxiliary agent groove, spraying the auxiliary agent on the real silk on large tool to unreel silk or small tool to unreel silk from the downward direction to the upward direction by using a spray head arranged in the auxiliary agent groove, and simultaneously rotating the large tool to unreel silk or small tool to unreel silk to loosen the real silk;
(2) The silk sprayed by the auxiliary agent is wound on four rollers for mechanical water beating, an X-shaped cross is formed between the incoming silk and the outgoing silk, and the outgoing silk is wound on the incoming silk for one or more circles;
(3) Conveying the real silk subjected to mechanical water pumping into a closed container for drying;
(4) And conveying the dried real silk to a real silk collecting device and uniformly collecting the real silk.
While adopting the above technical scheme, the present invention can also adopt or combine the following further technical schemes:
and (2) reprocessing can be carried out through an auxiliary agent between the steps (1) and (2).
Drawings
FIG. 1 is a schematic diagram of a silk reeling processing system according to the present invention;
FIG. 2 is a schematic view of a drying apparatus provided in the present invention;
FIG. 3 is a schematic layout view of real silk in the mechanical water beating device provided by the invention;
fig. 4 is a flow chart of a method for processing silk after reeling provided by the invention;
in the figure: 101-an auxiliary agent tank; 102-large tool to unreel silk or small tool to unreel silk; 201-a roller; 301-a drum; 302-flexible bristles; 303-a real silk outgoing limiting rod; 304-real silk limiting hole; 305-a second agent tank; 401-rocker; 402-a real silk collecting drum; 5-control device.
Detailed Description
The invention is described in further detail with reference to the figures and specific embodiments.
Example 1
A silk reeling processing system comprises:
the auxiliary agent spraying device is used for spraying the soaking auxiliary agent onto the rotating silk of tool to unreel silk big or tool to unreel silk small;
the mechanical water beating device is used for mechanically beating the real silk sprayed by the auxiliary agent spraying device;
-a drying device for storing and drying the real silk after being mechanically watered by the mechanical watering device;
real silk collecting means for collecting the real silk dried by the drying means;
and
a control device 5 for controlling the spraying speed of the auxiliary agent spraying device, the rotating speed of the large tool to unreel silk or the small tool to unreel silk, the drying temperature in the drying device and the rotating speed of the roller 301, and the moving speed of the rocker 401 in the silk collecting device and the rotating speed of the silk collecting roller.
The auxiliary agent spraying device comprises an auxiliary agent groove 101, a spraying head is arranged at a position lower than tool to unreel silk or tool to unreel silk provided with real silk in the auxiliary agent groove 101, and an opening of the spraying head is in an oblique upward direction relative to tool to unreel silk or tool to unreel silk.
The mechanical water fetching device comprises four rollers 201, wherein two rollers 201 are arranged above, the other two rollers 201 are arranged below, and the upper and lower pairs of rollers 201 and the real silk sprayed by the auxiliary agent spraying device are matched to form a mechanical water fetching structure.
A roller 301 is arranged in the drying device, stepping real silk is wound on the roller 301, a heater and a temperature sensor are arranged on the roller 301, and the roller 301 provided with the heater and the temperature sensor is used for drying the real silk wound on the roller 301 in a temperature-controlled manner.
The drying device is provided with flexible bristles 302 at the position of a real silk outlet, and the flexible bristles 302 are used for limiting the real silk coming out of the drying device.
The drying device is provided with a real silk outlet limiting rod 303, the real silk outlet limiting rod 303 is provided with a real silk limiting hole 304 at the other end opposite to one end arranged on the drying device, and the real silk limiting hole 304 is positioned on the central line of the roller 301 of the drying device.
Real silk collection device includes rocker 401 and real silk collection cylinder 402, sets up the spacing portion of real silk on rocker 401, and the real silk after the drying device stoving is on real silk collection cylinder 402 through the spacing portion winding of real silk, and rocker 401 is for collecting cylinder 402 parallel arrangement and during operation for real silk collection cylinder 402 parallel motion. The real silk limiting part can be a smooth groove, a smooth roller or a smooth limiting hole.
When the machine can work normally, the speed of the roller in the drying device can be set to be equal to that of the real silk collecting roller in the real silk collecting device.
The silk processing system after reeling silk can also be provided with a second auxiliary agent groove on a silk connecting line between the auxiliary agent spraying device and the mechanical water beating device, and the auxiliary agent is filled in the second auxiliary agent groove and used for reprocessing the silk sprayed by the auxiliary agent spraying device.
Example 2
A method for processing silk after reeling comprises the following steps in sequence:
(1) Placing large tool to unreel silk or small tool to unreel silk taken down from a silk reeling machine into an auxiliary agent groove, spraying the auxiliary agent on the real silk on large tool to unreel silk or small tool to unreel silk from the downward direction to the upward direction by using a spray head arranged in the auxiliary agent groove, and simultaneously rotating the large tool to unreel silk or small tool to unreel silk to loosen the real silk;
(2) The silk sprayed by the auxiliary agent is wound on four rollers for mechanical water beating, an X-shaped cross is formed between the incoming silk and the outgoing silk, and the outgoing silk is wound on the incoming silk for one or more circles;
(3) Conveying the real silk subjected to mechanical water beating to a closed container for drying;
(4) And conveying the dried real silk to a real silk collecting device and uniformly collecting the real silk.
And (2) reprocessing can be carried out through an auxiliary agent between the steps (1) and (2).
The above-described embodiments are intended to illustrate the present invention, but not to limit the present invention, and any modifications, equivalents, improvements, etc. made within the spirit of the present invention and the scope of the claims fall within the scope of the present invention.
Claims (8)
1. A real silk processing system after silk reeling is characterized by comprising:
an auxiliary agent spraying device for spraying the soaking auxiliary agent onto the rotating real silk of tool to unreel silk big or tool to unreel silk small;
the mechanical water beating device is used for mechanically beating the real silk sprayed by the auxiliary agent spraying device; the mechanical water beating device comprises four rollers, wherein two rollers are arranged above, the other two rollers are arranged below, the upper and lower pairs of rollers and the real silk sprayed by the auxiliary agent spraying device are matched to form a mechanical water beating structure, the real silk sprayed by the auxiliary agent is wound on the four rollers for mechanical water beating, X-shaped cross is formed between the incoming real silk and the outgoing real silk, and the outgoing real silk is wound on the incoming real silk for one circle or more circles;
-a drying device for storing and drying the real silk after being mechanically watered by the mechanical watering device;
real silk collecting means for collecting the real silk dried by the drying means;
and
a control device for controlling the spraying speed of the auxiliary agent spraying device, the rotating speed of tool to unreel silk or tool to unreel silk and the drying temperature of the drying device;
the auxiliary agent spraying device comprises an auxiliary agent groove, a spraying head is arranged at a position lower than tool to unreel silk or tool to unreel silk provided with real silk in the auxiliary agent groove, and an opening of the spraying head is obliquely upward relative to tool to unreel silk or tool to unreel silk.
2. The reeling real silk processing system according to claim 1, wherein a drum is provided in the drying device, the drum is wound with the stepped real silk, a heater and a temperature sensor are provided on the drum, and the drum provided with the heater and the temperature sensor is used for drying the real silk wound thereon under temperature control.
3. The reeling real silk processing system according to claim 2, wherein the drying device is provided with flexible bristles at a position of the real silk outlet, and the flexible bristles are used for limiting the real silk coming out of the drying device.
4. The reeling real silk processing system according to claim 2 or 3, wherein a real silk outlet limiting rod is provided on the drying device, a real silk outlet limiting hole is provided on the other end of the real silk outlet limiting rod opposite to the end provided on the drying device, and the real silk limiting hole is located on a center line of a drum of the drying device.
5. The system for processing the reeled real silk according to the claim 1, wherein the real silk collecting device includes a rocking bar and a real silk collecting roller, the rocking bar is provided with a real silk limiting portion, the real silk dried by the drying device is wound on the real silk collecting roller through the real silk limiting portion, and the rocking bar is arranged in parallel with the real silk collecting roller and moves in parallel with the real silk collecting roller during operation.
6. The silk reeling treatment system according to claim 1, wherein a second auxiliary agent tank is further provided on the silk connecting line between the auxiliary agent spraying device and the mechanical water beating device, and the auxiliary agent tank contains an auxiliary agent for reprocessing the silk sprayed by the auxiliary agent spraying device.
7. A method for processing silk after reeling is characterized in that the method for processing silk after reeling is based on the system for processing silk after reeling in claim 1 and comprises the following steps in sequence:
(1) Placing large tool to unreel silk or small tool to unreel silk taken down from a silk reeling machine into an auxiliary agent groove, spraying the auxiliary agent on the real silk on large tool to unreel silk or small tool to unreel silk from the downward direction to the upward direction by using a spray head arranged in the auxiliary agent groove, and simultaneously rotating the large tool to unreel silk or small tool to unreel silk to loosen the real silk;
(2) The silk sprayed by the auxiliary agent is wound on four rollers for mechanical water beating, an X-shaped cross is formed between the incoming silk and the outgoing silk, and the outgoing silk is wound on the incoming silk for one or more circles;
(3) Conveying the real silk subjected to mechanical water beating to a closed container for drying;
(4) And conveying the dried real silk to a real silk collecting device and uniformly collecting the real silk.
8. A real silk processing method according to claim 7, wherein a reprocessing is further performed between the steps (1) and (2) through an auxiliary agent.
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| CN201611161201.5A CN106835294B (en) | 2016-12-15 | 2016-12-15 | Silk reeling processing system and method |
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| CN112710139A (en) * | 2019-10-24 | 2021-04-27 | 浙江理工大学 | Small tool to unreel silk strand silk drying and tube forming device and method |
| CN112707243B (en) * | 2019-10-24 | 2024-01-30 | 浙江理工大学 | Small tool to unreel silk yarn winding and drying device and method |
| CN112709030A (en) * | 2019-10-24 | 2021-04-27 | 浙江理工大学 | Small tool to unreel silk tube forming drying device and method |
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| CN104532363A (en) * | 2015-01-16 | 2015-04-22 | 段肇祥 | Processing technology of cocoon fibers |
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| CN1047710A (en) * | 1989-05-30 | 1990-12-12 | 大日本蚕丝会 | The autofrettage of compound and symphysis silk |
| CN2121464U (en) * | 1991-11-11 | 1992-11-11 | 国营无锡市第一缫丝厂 | Rereeling machine |
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Address after: 313000 Riverside Road, rhoma Town, Huzhou, Zhejiang Province, No. 258 Applicant after: HUZHOU YONGCHANG SILK Co.,Ltd. Applicant after: SILK ROAD HOLDING GROUP Co.,Ltd. Address before: 313000 South Street, Huzhou City, Huzhou, Zhejiang Province, No. 208 Applicant before: SILK ROAD HOLDING GROUP Co.,Ltd. Applicant before: HUZHOU YONGCHANG SILK Co.,Ltd. |
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