A kind of high-efficient energy-saving environment friendly retort
Technical field
The present invention relates to a kind of active carbon preparation facilities field, in particular to a kind of high-efficient energy-saving environment friendly retort.
Background technique
Coal carbonization is carried out using internal heat type retort, it is more demanding to feed coal, it can only be to the lump coal of 50mm-150mm
It is carbonized, is affected by raw material.And there are a large amount of tar and sewage to generate in production process, the carbonized material water content produced
Height influences active carbon quality.Present carbonized material production is a kind of production of extensive style, and the carbonized material quality produced is lower,
Due to there is air to enter the phenomenon that causing burning fixed carbon in carbonization process, Char Yield was not only reduced but also had affected carbonized material
Quality, while the high-temperature fuel gas generated in carbonization process does not make full use of, and causes the waste of the energy and the influence to environment.
Carbon monoxide, hydrogen and hydro carbons such as methane that material releases when charing etc. both pollutes air and a kind of waste of the energy, has
Need to build combustion chamber to solve to carbonize generated exhaust gas, this increases the capital expenditure of enterprise from another point of view.Working as
Preceding low temperature distillation industry smalls can not comprehensively utilize, the background that product quality is not ideal enough, environmental issue not yet solves at all under,
Urgently push a kind of applied widely, reliable and stable equipment to entire low-disintegration coal and comprehensively utilize industry, is produced in low-disintegration coal
Area's investment external-heating revolving low-temperature carbonization system can promote enterprise to obtain rich economic benefit, comprehensively utilize for corporate resources
Open completely new approach.
Summary of the invention
The purpose of the present invention is to provide a kind of high-efficient energy-saving environment friendly retorts of recyclable heat source.This retort behaviour
Make it is easy, can continuous production, save the energy, the carbonized material stable product quality of production.
To achieve the above object, high-efficient energy-saving environment friendly retort provided by the invention, including blanking machine, bracket, revolving drum
Body, rotating device and discharging device, the rotating cylinder are tiltedly mounted on the bracket in a manner of right low left high, and described turn
Dynamic device drives the rotating cylinder to rotate by rolling ring, and the left end of the rotating cylinder is provided with blanking machine, and right end is provided with
The barrel inside of discharging device, the rotating cylinder is evenly arranged with several charing storehouses, and the hollow space of the rotating cylinder is
Flue storehouse;The blanking machine bottom end is provided with blanking device, charing storehouse one end of the blanking device and the rotating cylinder lower left quarter
The other end of connection, the charing storehouse connects the discharging device;The discharging device is run through by air inlet pipe in the flue storehouse
Hollow space connect with wind-mixer, the flue storehouse by escape pipe run through the blanking machine hollow space;The discharging
The top of device is provided with induced duct, and the outer end of induced duct is connect with the first air-introduced machine.
Wherein, it is preferred that be provided with several reinforcing ribs in the flue storehouse, be used to support the fixed charing storehouse, protect
Expanding with heat and contract with cold for card charing storehouse is free to slide.
Preferably, first sealing device is provided between the flue storehouse and the blanking machine.
Preferably, the second sealing device is set between the flue storehouse and the discharging device.
Preferably, the bottom of the discharging device is provided with cooler.
Preferably, nearly discharging device end is provided with the second air-introduced machine in the wind-mixer, is provided with far from discharging device end
Burner.
Preferably, the inner wall of the rotating cylinder is provided with flame retardant coating, more preferably fire brick layer.
Preferably, rolling ring backing plate is provided between the rolling ring and the rotating cylinder.
Compared with prior art, the present invention has the advantage that:
1. raw material is applied widely:According to product final use, high-efficient energy-saving environment friendly retort of the invention be can handle
50mm raw coal below, including 5mm or less smalls.Feed coal powder is sufficient, and the ability to ward off risks is strong.
2. apparatus of the present invention flexible operation, elasticity are big, can be according to the different instant adjusting process parameter changes of market demands
Product quality.Feed coal produces carbonized material, discord air contact, Du through Overheating Treatment, low temperature distillation, thermal cracking in charing storehouse
The burning of fixed carbon absolutely is conducive to produce the carbonized material that yield is high, quality is good.
3. high-efficient energy-saving environment friendly retort of the invention can both efficiently control each due to using residual-heat utilization technology
The temperature of section, and the intracorporal impurity of High Temperature Gas can be prevented and entered in carbonized material, be conducive to the carbonized material for producing high-quality.By
It is energy saving in recycling for high-temperature residual heat, reduce the generation of pernicious gas and trade effluent, reduces corresponding improvement
Device and expense.
4. device capbility is big, annual output is greater than upright furnace.Processing cost is low, is the 50% of traditional internal heat type retort.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings:
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is A-A cross-sectional view of the present invention;
Fig. 3 is B-B cross-sectional view of the present invention;
Fig. 4 is C-C cross-sectional view of the present invention.
In figure:1, blanking machine, 2, bracket, 3, rotating cylinder, 4, rotating device, 5, discharging device, 6, flue storehouse, 7, charing
Storehouse, 8, blanking device, 9, air inlet pipe, 10, escape pipe, 11, induced duct, the 12, first air-introduced machine, 13, reinforcing rib, the 14, first sealing
Device, the 15, second sealing device, 16, cooler, the 17, second air-introduced machine, 18, burner, 19, fire brick layer, 20 wind-mixers.
Specific embodiment
Below in conjunction with the embodiment and attached drawing in the present invention, technical solution in the embodiment of the present invention carry out it is clear,
It is fully described by, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
As shown, the high-efficient energy-saving environment friendly retort of the present embodiment, including blanking machine 1, bracket 2, rotating cylinder 3, turn
Dynamic device 4 and discharging device 5, rotating cylinder 3 are mounted on bracket 2, and bracket 2 is set as two, and respectively front wheel frame is with after
Turning rolls.The height of front wheel frame is higher than rear roller frame, and rotating cylinder 3 is made to tilt installation in a manner of right low left high.Rotation dress
Set 4 by rolling ring drive rotating cylinder 3 rotate, rolling ring backing plate is provided between rolling ring and rotating cylinder 3, make rotating cylinder 3 with
The frictional force of rolling ring increases, and is more advantageous to effective rotation of rotating cylinder 3.
The right end of rotating cylinder 3 is provided with discharging device 5, and left end is provided with blanking machine 1, and 1 bottom end of blanking machine is equipped with down
Glassware 8.The inner sidewall of rotating cylinder 3 is provided with fire brick layer 19, and several charing storehouses 7 are evenly arranged on the inside of fire brick layer 19,
Hollow space is flue storehouse 6.7 one end of charing storehouse of 3 lower left quarter of rotating cylinder is connect with blanking device 8, the other end and discharging device 5
Connection.Hollow space of the flue storehouse 6 by air inlet pipe 9 through discharging device 5 is connect with wind-mixer 20, and flue storehouse 6 passes through outlet
Flue gas is discharged through the hollow space of blanking machine 1 for pipe 10;The top of discharging device 5 is provided with induced duct 11, induced duct 11
Outer end is connect with the first air-introduced machine 12.
Several reinforcing ribs 13 are provided in flue storehouse 6, since charing storehouse 7 is influenced to generate different degrees of expansion by high temperature
Deformation.The fixed charing storehouse 7 of the movable support of reinforcing rib 13.
To guarantee the airtightness between flue storehouse 6 and air inlet pipe 9 and escape pipe 10, it is arranged between flue storehouse 6 and blanking machine 1
There is first sealing device 14, the second sealing device 15 is provided between discharging device 5.
The bottom of discharging device 5 is provided with cooler 16, makes to be discharged after pyrocarbon material is cooling.
5 end of nearly discharging device is provided with the second air-introduced machine 17 in wind-mixer 20, and 5 end of discharging device is provided with burner
18.In this retort initialization, since the air themperature of entrance is low, energy needed for not being able to satisfy charing, it is therefore desirable to
Burner 18 is opened, under the action of the second air-introduced machine 17, Cryogenic air is burnt into high temperature air and enters flue through air inlet pipe 9
The supply of storehouse 6 charing 7 energy of storehouse.
Raw material from blanking machine 1 enter retort, through blanking device 8 enter retort charing storehouse 7 in, by gravity to
5 direction of discharging device falls.The 7 Discrete control temperature of charing storehouse of retort heats, and is heated slowly to 550 DEG C -600 from room temperature
DEG C, the carbonized material that raw material is produced after Overheating Treatment, low temperature distillation, thermal cracking in the charing storehouse 7 of retort enters discharging
Device 5, free-falling are discharged after cooler 16 is cooling;The carbonization gas that raw material volatilizes in low temperature distillation process passes through first
The control of air-introduced machine 12 and raw material move in the same direction in charing storehouse 7, and carbonization gas enters discharging device 5, through drawing for 5 top of discharging device
Air hose 11 is discharged.Enter high-temperature incinerator after discharge to burn, the high-temperature gas a part generated after burning is entered by air inlet pipe 9
The flue storehouse 6 of retort reaches low temperature distillation effect with raw material reverse movement indirect heating raw material.High-temperature gas is from air inlet pipe 9
Into, it is gradually heated to the raw material in charing storehouse 7 through flue storehouse 6, is reduced to cryogenic gas discharge retort in 10 temperature of escape pipe,
Then it is discharged after desulfurizing tower under the action of air-introduced machine.
Other high-temperature gases can enter drying oven for drying material by negative pressure, or enter heat exchanger, heat and soften water
Boiler of feeding uses, or enters waste heat boiler and generate steam for using.
Raw material carries out indirect heating in the charing storehouse of retort of the present invention, through the high-temperature gas after burning, through overheating
Processing, low temperature distillation, thermal cracking produce carbonized material, and discord air contact has prevented the burning of fixed carbon, has been conducive to produce
The carbonized material that rate is high, quality is good.Material movement direction and high-temperature gas are flowed contrary and are respectively run by the track of oneself,
It does not contact completely.Each section of temperature can have not only been efficiently controlled in this way, but also can be prevented the intracorporal impurity of High Temperature Gas and be entered charing
In material, the carbonized material ash content produced is low, and intensity is big.The volatile matter of carbonized material is moderate, and heaping weight is high, and quality is good.Charcoal of the present invention
The thermal energy that the carbonization gas generated when changing furnace using raw material charing destructive distillation is generated through high temperature incineration provides heat source for carbonization process, extra
Thermal energy drying material and by waste heat boiler generate steam for other use.Entire low temperature distillation process is not necessarily to supplement fuel,
Energy consumption is reduced, discharge is reduced, is really achieved energy conservation and environmental protection.
Above embodiment, which is intended to illustrate the present invention, to be realized or use for professional and technical personnel in the field, to above-mentioned
Embodiment, which is modified, will be readily apparent to those skilled in the art, therefore the present invention includes but is not limited to
Above embodiment, it is any to meet the claims or specification description, meet with principles disclosed herein and novelty,
The method of inventive features, technique, product, fall within the scope of protection of the present invention.