CN104527116B - Electric-controlled type high-mechanic material swager - Google Patents

Electric-controlled type high-mechanic material swager Download PDF

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Publication number
CN104527116B
CN104527116B CN201410624309.8A CN201410624309A CN104527116B CN 104527116 B CN104527116 B CN 104527116B CN 201410624309 A CN201410624309 A CN 201410624309A CN 104527116 B CN104527116 B CN 104527116B
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China
Prior art keywords
lower skateboard
forming tube
pressure head
slide
type high
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Expired - Fee Related
Application number
CN201410624309.8A
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Chinese (zh)
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CN104527116A (en
Inventor
杨勇
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CHONGQING MASITER PRECISION MACHINERY Co Ltd
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CHONGQING MASITER PRECISION MACHINERY Co Ltd
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Priority to CN201410624309.8A priority Critical patent/CN104527116B/en
Publication of CN104527116A publication Critical patent/CN104527116A/en
Application granted granted Critical
Publication of CN104527116B publication Critical patent/CN104527116B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses a kind of electric-controlled type high-mechanic material swager, pressure head (9) is up-small and down-big frustum structure, forming tube (20) is worn at the middle part of supporting plate (2), forming tube (20) is the straight nested structure of steel, it is connected by spring (17) between upper slide (6) with lower skateboard (7), at two ends, left and right and the two ends, left and right equal stationary positioned seat (19) of lower skateboard (7) bottom at upper slide (6) top, positioning seat (19) installs slide block (16) on the side of respective side lead (4).The present invention is reasonable in design, enforcement is easy, low cost, and attachment structure is simple, installs and disassembling section is convenient, and packaging efficiency is high, can not only prevent load bar from producing skew, and can ensure that the reliability of transmission;Contact area between pressure head and forming tube is little, is not susceptible to wear damage, and service life is longer.Meanwhile, use the blind-mate of slide block and line slideway, it is possible to be effectively improved guiding accuracy, strengthen bearing capacity.

Description

Electric-controlled type high-mechanic material swager
Technical field
The present invention relates to a kind of press, particularly to a kind of electric-controlled type high-mechanic material swager.
Background technology
Rotating material-pressing machine is the special equipment for the building of needs or engineering material are pressed into standard specimen. Existing rotating material-pressing machine typically uses the guiding mechanism that sliding bearing matches with lead, by frame Two leads coordinate with sliding shaft sleeve, thus reach guide and bear in pressing process produce cross force and Moment of flexure.If the excesssive gap between sliding shaft sleeve and lead, guiding accuracy and axial compressive force can be affected Detection, monitoring, fall flat;If improving guiding accuracy by reducing fit clearance, the most right Part processing precision, assembly precision are proposed very strict requirement, can greatly increase production cost.
Charger on rotating material-pressing machine typically by power assembly, upper slide, lower skateboard, locating piece, add Carrying the parts such as bar and pressure head to constitute, the attachment structure between parts is complicated, not only installs and disassembling section not side Just, packaging efficiency is low, and load bar easily produces skew, and the reliability of transmission is poor.Pressure head is usually Short cylindrical structure, the contact area in pressing process and between forming tube is big, had both increased energy consumption, and had held again Easily there is wear damage.
Summary of the invention
The technical problem to be solved is to provide a kind of simple in construction, reliable, is hardly damaged pressure head Electric-controlled type high-mechanic material swager.
Technical scheme is as follows: a kind of electric-controlled type high-mechanic material swager, including base (1), Locating piece (5), upper slide (6), lower skateboard (7), load bar (8) and pressure head (9), it is characterised in that: Base (1) is rectangle, is provided above supporting plate (2) at base (1), and this supporting plate (2) is pressed by four The column (3) of distributed rectangular fixes with base (1), and column (3) is hollow cylinder, at described supporting plate (2) arranging two symmetrical leads (4) on, lead (4) is quarter bend, these two leads (4) being mounted on line slideway (18) on opposite face, support is propped up at the top of two leads (4) jointly Plate (11);
Reducing motor (10) is installed on described top board (11), the output shaft of this reducing motor (10) vertically to Under, and be connected with the upper end of screw mandrel (14) by shaft coupling, described screw mandrel (14) passes through bearing and top board (11) support mutually, screw mandrel (14) is set with nut seat (15), this nut seat (15) and elevating lever (12) Upper end fixing connect, the lower end of described elevating lever (12) is fixed with the top being connected seat (13), this company Joint chair (13), built with pressure sensor, connects the bottom of seat (13) and the central authorities at upper slide (6) top Fixing, install load bar (8) in the lower section of described upper slide (6), the lower end of this load bar (8) is worn Cross lower skateboard (7) and locating piece (5), and be connected with pressure head (9), described locating piece (5) and lower skateboard (7) fix;
Described pressure head (9) is up-small and down-big frustum structure, and is made of cast iron, in the week of pressure head (9) Side and bottom surface are coated with abrasion-resistant stee overcoat;Forming tube (20) is worn at the middle part of described supporting plate (2), This forming tube (20) is the straight nested structure of steel, and is positioned at the underface of pressure head (9), and forming tube (20) Bottom supported by rotary table, removably connect between forming tube (20) and rotary table;
It is connected, upper by two, left and right spring (17) between described upper slide (6) with lower skateboard (7) The two ends, left and right of the two ends, left and right at slide plate (6) top and lower skateboard (7) bottom are respectively and fixedly provided with positioning seat (19), Each positioning seat (19) installs slide block (16), this slide block (16) on the side of respective side lead (4) It is slidably matched with line slideway (18) gapless of respective side.
Use above technical scheme, base, column and supporting plate composition frame structure, it can be ensured that complete machine steady Qualitative;Column is hollow cylinder, and structural strength is good, it is possible to reduce material cost as far as possible.Pass through on supporting plate Two lead roof supportings, on the one hand provide installation site for reducing motor and guiding mechanism;The opposing party Face, below top board, the space between two leads provides position for press-fiting transmission mechanism, it is possible to make Complete machine structure is more compact.Reducing motor, screw mandrel, elevating lever, connection seat, upper slide, load bar, downslide Plate and pressure head are sequentially arranged, and between two adjacent elements, attachment structure is simple, are so not only easy to assembling, can be effective Improve packaging efficiency, and be able to ensure that elevating lever, connect seat and the axiality of load bar three, thus keep away Exempt from load bar and produced skew, substantially increase the reliability of transmission.
Pressure head is up-small and down-big frustum, and the contact area in pressing process and between forming tube is little, effectively Less friction, reduces energy consumption;The main body of pressure head uses cast iron materials, low cost, has enough compactings Weight;It is coated with abrasion-resistant stee overcoat, it is possible to prevent pressure head generation wear damage in all sides of pressure head and bottom surface, The service life making pressure head is more permanent.Forming tube is the straight nested structure of steel, and on the one hand structural strength is good, prolonged Wear-resisting, will not deform or damage;On the other hand, go for suppressing the test specimen of differing heights, suitable Wide by scope;Removably connecting between forming tube and rotary table, it is very convenient that test specimen is taken out in dismounting.
Owing to have employed the guidance mode that slide block is slidably matched with line slideway gapless, guiding accuracy is high, hold Loading capability is strong, and the cross force and the moment of flexure that produce during rotating compacting test specimen are finally distributed to line slideway and held It is subject to, does not so interfere with guiding accuracy and the detection of axial compressive force, monitoring, it is possible to realize the constant control of pressure System.Be connected by two, left and right spring flexible between upper slide with lower skateboard, lower skateboard motion put in place and on The when that slide plate continuing to move downward, it is possible to play damping, disappear slow effect, to reduce impact, and guarantees The stationarity of pressing process.
In order to simplify structure, it is simple to dismounting, making to engage between load bar with upper slide closely, it is firm to connect, The top of described load bar (8) is formed with disk, and this disk fits with the bottom surface of upper slide (6), And fixed by bolt equally distributed on circumference.
In order to improve the compactedness of structure further, make to be connected between locating piece with lower skateboard the most firmly but also reliable, And being conducive to assembling, the epimere of described locating piece (5) stretches in the centre bore of lower skateboard (7), location The end face of block (5) is concordant with the upper surface of lower skateboard (7), is formed with ring at locating piece (5) integral middle Shape step, this ring-shaped step fits with the bottom surface of lower skateboard (7), and by equally distributed spiral shell on circumference Bolt is fixed.
In order to simplify structure, facilitate processing and fabricating and assembling, and guarantee the fixing that slide block and positioning seat connect, Described positioning seat (19) is packet, and this positioning seat (19) is fixed with corresponding slide plate by screw, Described slide block (16) is installed on the side of positioning seat (19) by screw.
In order to simplify structure, it is simple to assembling, the ring wall of described forming tube (20) bottom is formed with One circle boss, this boss is connected with rotary table by many bolts the most equally distributed.
Beneficial effect: the present invention is reasonable in design, enforcement is easy, low cost, attachment structure is simple, install and Disassembling section is convenient, and packaging efficiency is high, can not only prevent load bar from producing skew, and can ensure that transmission Reliability;Contact area between pressure head and forming tube is little, is not susceptible to wear damage, and service life is more Long.Meanwhile, use the blind-mate of slide block and line slideway, it is possible to be effectively improved guiding accuracy, strengthen Bearing capacity.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
As it is shown in figure 1, base 1 is rectangular flat structure, and it is fixed on bottom surface by foundation bolt.The end of at Seat 1 be arranged above supporting plate 2, this supporting plate 2 be rectangle, and parallels with base 1, and supporting plate 2 passes through four Root column 3 by the rectangular distribution is connected with base 1.Column 3 is perpendicular to supporting plate 2, and this column 3 is preferably Hollow cylinder, the top of column 3 welds mutually with the corner bottom supporting plate 2, the bottom of column 3 and base 1 Weld mutually.Being provided above two symmetrical leads 4 at supporting plate 2, lead 4 is quarter bend, and guides Post 4 is vertical with supporting plate 2.The common roof supporting in top 11 of two leads 4, and the top of lead 4 End welds with top board 11 phase, and top board 11 is parallel to supporting plate 2, and the bottom of lead 4 is welded with supporting plate 2 phase.
As it is shown in figure 1, be mounted on line slideway 18, the left and right sides on the opposite face of two leads 4 Line slideway 18 symmetrical.Upper slide 6 and lower skateboard 7 are set between two leads 4, these two pieces Slide plate is rectangular flat structure, and upper slide 6 is positioned at the surface of lower skateboard 7, upper slide 6 and supporting plate 2 Parallel.Two springs 17 in left and right, the upper end of this spring 17 it is symmetrical arranged between upper slide 6 and lower skateboard 7 Fixing with the bottom surface of upper slide 6, the end face of the lower end of spring 17 and lower skateboard 7 is fixed.Push up at upper slide 6 Two ends, left and right bottom the two ends, left and right in portion and lower skateboard 7 are provided with positioning seat 19, on same slide plate Positioning seat 19 is symmetrical.Described positioning seat 19 is packet, and positioning seat 19 passes through the slide plate that screw is corresponding Fixing, each positioning seat 19 installs slide block 16 on the side of respective side lead 4, and slide block 16 passes through Screw and positioning seat 19 is fixed, and line slideway 18 gapless of slide block 16 and respective side is slidably matched.
As it is shown in figure 1, install reducing motor 10 on top board 11, the output shaft of this reducing motor 10 is vertical Downwards, and being connected with the upper end of screw mandrel 14 by shaft coupling, screw mandrel 14 is paralleled with lead 4, screw mandrel 14 are supported with top board 11 phase by bearing, are set with nut seat 15, nut seat 15 and screw mandrel on screw mandrel 14 14 threaded engagement, this nut seat 15 is fixing with the upper end of elevating lever 12 to be connected.Elevating lever 12 is parallel to screw mandrel 14, the lower end of elevating lever 12 is fixed with the top being connected seat 13, this connection seat 13 built with pressure sensor, The central authorities of the bottom and upper slide 6 top that connect seat 13 fix.
As it is shown in figure 1, arrange load bar 8 in the lower section of upper slide 6, load bar 8, connection seat 13, lifting The axial line of bar 12 three is on same straight line.The top of load bar 8 is formed with disk, this disk Fit with the bottom surface of upper slide 6, and fixed by bolt equally distributed on circumference.Load bar 8 times End is through lower skateboard 7 and locating piece 5, and is connected with pressure head 9.The epimere of described locating piece 5 stretches into lower skateboard In the centre bore of 7, the end face of locating piece 5 is concordant with the upper surface of lower skateboard 7, at locating piece 5 integral middle Being formed with ring-shaped step, this ring-shaped step fits with the bottom surface of lower skateboard 7, and uniformly divides by circumference The bolt of cloth is fixed.
As it is shown in figure 1, pressure head 9 is up-small and down-big frustum structure, and it is made of cast iron, at pressure head 9 All sides and bottom surface are coated with abrasion-resistant stee overcoat, and the concrete thickness of abrasion-resistant stee overcoat is the most true Fixed.Wearing forming tube 20 at the middle part of supporting plate 2, this forming tube 20 is the straight nested structure of steel, and is positioned at pressure head The underface of 9, forming tube 20 and supporting plate 2 matched in clearance, the bottom of forming tube 20 is supported by rotary table. Being formed with a circle boss on the ring wall of forming tube 20 bottom, this boss is the most uniformly divided by many The bolt of cloth is connected with rotary table.
Structure and operation principle that the present invention does not describes are same as the prior art, and therefore not to repeat here.

Claims (5)

1. an electric-controlled type high-mechanic material swager, including base (1), locating piece (5), upper slide (6), Lower skateboard (7), load bar (8) and pressure head (9), base (1) is rectangle, in the top of base (1) Arranging supporting plate (2), this supporting plate (2) is solid mutually with base (1) by four columns (3) by the rectangular distribution Fixed, column (3) is hollow cylinder, arranges two symmetrical leads (4) on described supporting plate (2), Lead (4) is quarter bend, and the opposite face of these two leads (4) is mounted on line slideway (18), The common roof supporting in the top (11) of two leads (4), it is characterised in that:
Reducing motor (10) is installed on described top board (11), the output shaft of this reducing motor (10) vertically to Under, and be connected with the upper end of screw mandrel (14) by shaft coupling, described screw mandrel (14) passes through bearing and top board (11) support mutually, screw mandrel (14) is set with nut seat (15), this nut seat (15) and elevating lever (12) Upper end fixing connect, the lower end of described elevating lever (12) is fixed with the top being connected seat (13), this company Joint chair (13), built with pressure sensor, connects the bottom of seat (13) and the central authorities at upper slide (6) top Fixing, install load bar (8) in the lower section of described upper slide (6), the lower end of this load bar (8) is worn Cross lower skateboard (7) and locating piece (5), and be connected with pressure head (9), described locating piece (5) and lower skateboard (7) fix;
Described pressure head (9) is up-small and down-big frustum structure, and is made of cast iron, in the week of pressure head (9) Side and bottom surface are coated with abrasion-resistant stee overcoat;Forming tube (20) is worn at the middle part of described supporting plate (2), This forming tube (20) is the straight nested structure of steel, and is positioned at the underface of pressure head (9), and forming tube (20) Bottom supported by rotary table, removably connect between forming tube (20) and rotary table;
It is connected, upper by two, left and right spring (17) between described upper slide (6) with lower skateboard (7) The two ends, left and right of the two ends, left and right at slide plate (6) top and lower skateboard (7) bottom are respectively and fixedly provided with positioning seat (19), Each positioning seat (19) installs slide block (16), this slide block (16) on the side of respective side lead (4) It is slidably matched with line slideway (18) gapless of respective side.
Electric-controlled type high-mechanic material swager the most according to claim 1, it is characterised in that add described in: The top carrying bar (8) is formed with disk, and this disk fits with the bottom surface of upper slide (6), and leads to Cross equally distributed bolt on circumference to fix.
Electric-controlled type high-mechanic material swager the most according to claim 1, it is characterised in that: described fixed The epimere of position block (5) stretches in the centre bore of lower skateboard (7), the end face of locating piece (5) and lower skateboard (7) Upper surface concordant, be formed with ring-shaped step at locating piece (5) integral middle, this ring-shaped step and lower skateboard (7) bottom surface fits, and is fixed by bolt equally distributed on circumference.
4. according to the electric-controlled type high-mechanic material swager described in claim 1 or 2 or 3, it is characterised in that: Described positioning seat (19) is packet, and this positioning seat (19) is fixed with corresponding slide plate by screw, Described slide block (16) is installed on the side of positioning seat (19) by screw.
Electric-controlled type high-mechanic material swager the most according to claim 1, it is characterised in that: described Being formed with a circle boss on the ring wall of forming tube (20) bottom, this boss is the most uniform by many The bolt of distribution is connected with rotary table.
CN201410624309.8A 2014-11-07 2014-11-07 Electric-controlled type high-mechanic material swager Expired - Fee Related CN104527116B (en)

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CN201410624309.8A CN104527116B (en) 2014-11-07 2014-11-07 Electric-controlled type high-mechanic material swager

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Application Number Priority Date Filing Date Title
CN201410624309.8A CN104527116B (en) 2014-11-07 2014-11-07 Electric-controlled type high-mechanic material swager

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CN104527116B true CN104527116B (en) 2016-08-24

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CN105215011A (en) * 2015-10-28 2016-01-06 内蒙古包钢钢联股份有限公司 Guider and for seamless steel pipe blow ash device

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BE512566A (en) * 1951-07-03
US6553903B2 (en) * 2000-04-28 2003-04-29 Sunex International, Inc. Hydraulic press
CN102152489B (en) * 2010-12-07 2013-12-25 重庆市蔡氏液压设备有限公司 Frame hydraulic press of automobile beam
CN102990957A (en) * 2011-09-16 2013-03-27 麻城纳福传动机械有限公司 Electric screw press
CN202753454U (en) * 2012-07-25 2013-02-27 湘潭市汇丰设备制造有限公司 Double-screw press
CN102990958A (en) * 2012-11-12 2013-03-27 浙江丰诚精锻科技有限公司 Digital-control electric screw press

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Granted publication date: 20160824

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