A kind of preparation method of single-component cranny filler of polyurethane foam
Technical field
The present invention relates to the preparation method of single-component cranny filler of polyurethane foam, specifically one kind can realize one step foaming
With the preparation method of the single-component cranny filler of polyurethane foam with overlength linear meter.
Technical background
Single-component cranny filler of polyurethane foam is with list by components such as base polyurethane prepolymer for use as, catalyst, foaming agent, propellants
A kind of special polyurethane products of branch inhalator jar form package storage.Existing foamed glue product can instantaneously spray bubble when in use
The polyurethane materials of foam shape, under pressure foam material can expand, that is, one step foaming is realized, then in absorption air
In moisture after, carry out after reaction releases carbon dioxide, then carrying out second time of foaming, foam reaches filling sealing and builds by solidification
Build seam or hole or suit doors install the purpose for bonding, fixing.
Due in preparation method, foaming process need to enter the single-component cranny filler of polyurethane foam for being used at present
Row 2 times, first time foam overrun is only below 30%, and moisture that need be in absorption air could expansion curing, shape completely
Into second time of foaming expansion, continuation expansion rate is more than 70%.Therefore, workmen is advisable the palm that be not easy very much to spraying how many material
Hold and control, such as spray material excess, unnecessary expander will be produced, influence construction effect, need cut away, cause material
The increasing of cost and cost of labor.
The content of the invention
For above-mentioned situation, it is an object of the invention to provide a kind of single-component cranny filler of polyurethane foam of one step foaming
Preparation method.The method is using composite catalyst and adds coupling agent, it is possible to increase frothy gel speed, rapid shaping, and adds
Entering organic solvent makes single-component cranny filler of polyurethane foam in construction usage, sprays foam and expands fixation rapidly, can be once
Foaming and setting 90-100%, and expansion rate is high, increases foam volume.
The present invention includes for the used technical scheme that solves the above problems;The preparation of composite catalyst, combined polyether
Preparation and the preparation of cranny filler of polyurethane foam.
1st, the preparation of composite catalyst
Formula:
Composition specification weight ratio
2 methyl caproic acid technical grade 60-80g
1,8- diazabicylo-bicyclic (5,4,0) -7- hendecene technical grades 70-80g
Preparation method
2 methyl caproic acid is proportionally added into there-necked flask, stirring is opened.1,8- phenodiazines are being added dropwise at 10-15 DEG C of temperature
Miscellaneous two ring-bicyclic (5,4,0) -7- hendecenes, time for adding 25~35 minutes.It is warming up to 85~95 DEG C, the reaction time 1.5~
2.5 hours, room temperature is down to, filtered, obtain composite catalyst.
2nd, the preparation of combined polyether
Formula:
2,2- dual-morpholinyl diethyl ethers above are catalyst;3- isocyanates propyl trimethoxy silicane is coupling
Agent;Dichloromethane is organic solvent;Chlorinated paraffin -52 is auxiliary agent.
Preparation method
In there-necked flask, after formula sequentially adds various raw materials more than, it is stirred at room temperature 1 hour, is made combination
Polyethers.
3rd, the preparation of cranny filler of polyurethane foam
Technical formula
Preparation method
Combined polyether, polymethylene multi-phenenyl isocyanate, dimethyl ether, the third butane that will be made are being filled by formula rate
It is filling into single-component cranny filler of polyurethane foam finished product in installation.
The inventive method is simple, it is easy to implement.The method for using composite catalyst.Traditional monocomponent polyurethane bubble
The catalyst that foam gap filler is used is only 2,2- dual-morpholinyl diethyl ethers.The present invention adds self-control composite catalyst and 2,2- double
Morpholinyl Anaesthetie Ether is dual catalyst, strengthens gel catalytic action, can promote to spray the sizing of foam rapid curing.
Method using coupling agent is added.Addition 3- isocyanates propyl trimethoxy silicane and hydroxyl, amino it is many
First alcohol and polymer reaction, obtain the solidification that the silane group with moisturecuring mechanism of crosslinking accelerates foam.
Using organic solvent is added, material viscosity is reduced, Unit Foam material density is reduced, in composite catalyst and coupling
Under the effect of agent fast reaction curing molding, foam linear meter number is improved.By 750ml specifications sealing agent of single component polyurethane foam ratio
Compared with;4cm is wide for shaping, and foam hair body 3cm high, product of the present invention can spray 32-34 meters long.And existing common monocomponent polyurethane
Foam gap filler is only 18-23 meters.Second time of foaming expansion band is carried out due to avoiding the moisture sprayed in foam re-absorption air
The waste for coming, shaping speed is fast, allows for constructing operation and spray volume is easy to control, saves cost of labor;Meanwhile, increased spray
Go out the foam volume of foam, increase construction area is 1.39~1.89 times of common gap filler, material cost is reduced, so as to drop
Low construction cost.Solve the problems, such as existing product.
The present invention is without accompanying drawing
Specific embodiment
The present invention is described in further detail with reference to embodiment
Embodiment 1
Synthesis composite catalyst
Equipped with constant temperature water bath apparatus, and equipped with thermometer, dropping funel, churned mechanically 200ml there-necked flasks in, plus
Enter 65.6 grams of 2 methyl caproic acids, open stirring.In dropping funel, 1,8- diazabicylos-bicyclic (5,4,0) -7- ten is added
One 77 grams of alkene, in 10 DEG C of temperature of control, is slowly added dropwise in there-necked flask, and drop finishes within 30 minutes.90 DEG C are warming up to, after reacting 2 hours,
Room temperature is cooled to, is filtered, obtain composite catalyst.
The preparation of combined polyether
Formula:
Preparation method
In the there-necked flask of 500ml, after formula sequentially adds various raw materials more than, at room temperature, stir 1 hour.
It is made combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jars, combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g are added, then in gas
Filling dimethyl ether 60g on mist agent bottle placer, the third butane 75g, shake 3min, 24h is placed at room temperature and is got product.
The single-component cranny filler of polyurethane foam made draws a design one step foaming amount for 96%;Get foam 4cm wide, 3cm
Height, linear meter is 33 meters long, is shown in Table 1.
Embodiment 2
Synthesis composite catalyst
Equipped with constant temperature water bath apparatus, and equipped with thermometer, dropping funel, churned mechanically 200ml there-necked flasks in, plus
Enter 65.6 grams of 2 methyl caproic acids, open stirring.In dropping funel, 1,8- diazabicylos-bicyclic (5,4,0) -7- ten is added
One 77 grams of alkene, in the case where 14 DEG C of temperature is controlled, is slowly added dropwise in there-necked flask, and drop finishes within 28 minutes.85 DEG C are warming up to, are reacted 2 hours
Afterwards, room temperature is cooled to, is filtered, obtain composite catalyst.
The preparation of combined polyether
Formula:
Preparation method
In the there-necked flask of 500ml, after formula sequentially adds various raw materials more than, at room temperature, stir 1 hour.
It is made combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jars, combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g are added, then in gas
Filling dimethyl ether 60g on mist agent bottle placer, the third butane 75g, shake 3min, 24h is placed at room temperature and is got product.
The single-component cranny filler of polyurethane foam made draws a design one step foaming amount for 98.8%;Get foam 4cm wide,
3cm is high, and linear meter is 33.8 meters long, is shown in Table 1.
Embodiment 3
Synthesis composite catalyst
Equipped with constant temperature water bath apparatus, and equipped with thermometer, dropping funel, churned mechanically 200ml there-necked flasks in, plus
Enter 65.6 grams of 2 methyl caproic acids, open stirring.In dropping funel, 1,8- diazabicylos-bicyclic (5,4,0) -7- ten is added
One 77 grams of alkene, in the case where 12 DEG C of temperature is controlled, is slowly added dropwise in there-necked flask, and drop finishes within 33 minutes.93 DEG C are warming up to, reaction 2.5 is small
Shi Hou, is cooled to room temperature, filtering, obtains composite catalyst.
The preparation of combined polyether
Formula:
In the there-necked flask of 500ml, after formula sequentially adds various raw materials more than, at room temperature, stir 1 hour.
It is made combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jars, combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g are added, then in gas
On mist agent bottle placer, sealing, filling dimethyl ether 60g, the third butane 75g shake 3min, 24h is placed at room temperature and is got product.
The single-component cranny filler of polyurethane foam made draws a design one step foaming amount for 98.2%;Get foam 4cm wide,
3cm is high, and linear meter is 34 meters long, is shown in Table 1.
Plain edition single-component cranny filler of polyurethane foam and case study on implementation data result of the present invention contrast statistical form table 1
Product type |
Surface drying speed (minute) |
One step foaming degree (%) |
Linear meter (rice/tank) |
It is traditional |
7 |
30 |
20.5 |
Embodiment 1 |
4 |
96 |
32.8 |
Embodiment 2 |
4 |
98.1 |
34.0 |
Embodiment 3 |
4 |
100 |
33.4 |