Technical background
Single-component cranny filler of polyurethane foam is the special polyurethane products of the one components such as base polyurethane prepolymer for use as, catalyzer, whipping agent, propellent stored with single inhalator jar packaged.Existing foamed glue product in use can the foamed polyurethane materials of instantaneous ejection, foam material can expand under pressure, namely one step foaming is realized, then after absorbing the moisture in air, after carrying out reaction releasing carbonic acid gas, carry out second time of foaming again, foam, through overcuring, reaches be filled with a sealing building joint or hole or suit doors and installs bonding, fixing object.
The single-component cranny filler of polyurethane foam used at present is due to the reason in preparation method, foaming process need carry out 2 times, first time, foam overrun was only below 30%, and the moisture that need absorb in air could solidify in complete expansion, formation second time of foaming expands, and continues rate of expansion more than 70%.Therefore, workmen to ejection how many materials is advisable to be not easy to grasp and control very much, as excessive in ejection material, will produce unnecessary expander, affect construction effect, need cut away, cause the increasing of Material Cost and cost of labor.
Summary of the invention
For above-mentioned situation, the object of this invention is to provide a kind of preparation method of single-component cranny filler of polyurethane foam of one step foaming.The method uses composite catalyst and adds coupling agent, frothy gel speed can be improved, rapid shaping, and add organic solvent and make single-component cranny filler of polyurethane foam when construction usage, ejection foam undergoes rapid expansion is fixed, can one step foaming sizing 90-100%, and rate of expansion is high, increases foam volume.
The present invention comprises for the adopted technical scheme that solves the problem; The preparation of the preparation of composite catalyst, the preparation of combined polyether and cranny filler of polyurethane foam.
1, the preparation of composite catalyst
Formula:
Composition specification weight ratio
2 methyl caproic acid technical grade 60-80g
1,8-diazabicylo-dicyclo (5,4,0)-7-hendecene technical grade 70-80g
Preparation method
In there-necked flask, add 2 methyl caproic acid in proportion, open and stir.At dropping 1,8-diazabicylo-dicyclo (5,4,0)-7-hendecene at temperature 10-15 DEG C, time for adding 25 ~ 35 minutes.Be warming up to 85 ~ 95 DEG C, in 1.5 ~ 2.5 hours reaction times, be down to room temperature, filter, obtain composite catalyst.
2, the preparation of combined polyether
Formula:
2,2-above dual-morpholinyl diethyl ethers are catalyzer; 3-isocyanic ester propyl trimethoxy silicane is coupling agent; Methylene dichloride is organic solvent; Chlorinated paraffin-52 is auxiliary agent.
Preparation method
In there-necked flask, after adding various raw material successively by above formula, at room temperature stir 1 hour, make combined polyether.
3, the preparation of cranny filler of polyurethane foam
Technical formula
Preparation method
By make combined polyether, polymethylene multi-phenenyl isocyanate, dme, the third butane by formula rate, filling one-tenth single-component cranny filler of polyurethane foam finished product on filling machine.
The inventive method is simple, easy to implement.What adopt is the method for composite catalyst.The catalyzer that traditional single-component cranny filler of polyurethane foam uses is only 2,2-dual-morpholinyl diethyl ether.The present invention adds self-control composite catalyst and 2,2-dual-morpholinyl diethyl ether is dual catalyst, strengthens Gel catalyzes effect, can promote the sizing of ejection foam fast setting.
Adopt the method adding coupling agent.Add 3-isocyanic ester propyl trimethoxy silicane and hydroxyl, amino polyvalent alcohol and polymer reaction, the silane group obtaining having moisture curing mechanism of crosslinking accelerates the solidification of foam.
Employing adds organic solvent, reduces material viscosity, reduces Unit Foam material density, under composite catalyst and the effect of coupling agent rapid reaction curing molding, improves foam linear meter number.Compare by 750ml specification sealing agent of single component polyurethane foam; Shaping 4cm is wide, and the foam that 3cm is high sends out body, and it is long that product of the present invention can spray 32-34 rice.And existing common single-component cranny filler of polyurethane foam is only 18-23 rice.Carry out second time of foaming to expand the waste brought owing to avoiding the ejection foam moisture absorbed again in air, shaping speed soon, just make constructing operation and spray volume easy to control, save cost of labor; Meanwhile, add the foam volume of ejection foam, increase by 1.39 ~ 1.89 times that construction area is common spackling, reduce material cost, thus reduce construction cost.Solve currently available products Problems existing.
The present invention is without accompanying drawing
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail
Embodiment 1
Synthesis composite catalyst
Be furnished with constant temperature water bath apparatus, and be equipped with in thermometer, dropping funnel, churned mechanically 200ml there-necked flask, adding 65.6 grams of 2 methyl caproic acids, opening and stir.In dropping funnel, add 1,8-diazabicylo-dicyclo (5,4,0)-7-hendecene 77 grams, control temperature 10 DEG C, be slowly added dropwise in there-necked flask, within 30 minutes, drip and finish.Be warming up to 90 DEG C, react after 2 hours, be cooled to room temperature, filter, obtain composite catalyst.
The preparation of combined polyether
Formula:
Preparation method
In the there-necked flask of 500ml, after adding various raw material successively by above formula, at room temperature, stir 1 hour.
Make combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jar, add combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g, then filling dme 60g on aerosol filling machine, the third butane 75g, jolting 3min, at room temperature place 24h and get product.
The single-component cranny filler of polyurethane foam made one step foaming amount of drawing a design is 96%; Get foam 4cm wide, 3cm is high, and linear meter is 33 meters long, in table 1.
Embodiment 2
Synthesis composite catalyst
Be furnished with constant temperature water bath apparatus, and be equipped with in thermometer, dropping funnel, churned mechanically 200ml there-necked flask, adding 65.6 grams of 2 methyl caproic acids, opening and stir.In dropping funnel, add 1,8-diazabicylo-dicyclo (5,4,0)-7-hendecene 77 grams, at control temperature 14 DEG C, be slowly added dropwise in there-necked flask, within 28 minutes, drip and finish.Be warming up to 85 DEG C, react after 2 hours, be cooled to room temperature, filter, obtain composite catalyst.
The preparation of combined polyether
Formula:
Preparation method
In the there-necked flask of 500ml, after adding various raw material successively by above formula, at room temperature, stir 1 hour.
Make combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jar, add combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g, then filling dme 60g on aerosol filling machine, the third butane 75g, jolting 3min, at room temperature place 24h and get product.
The single-component cranny filler of polyurethane foam made one step foaming amount of drawing a design is 98.8%; Get foam 4cm wide, 3cm is high, and linear meter is 33.8 meters long, in table 1.
Embodiment 3
Synthesis composite catalyst
Be furnished with constant temperature water bath apparatus, and be equipped with in thermometer, dropping funnel, churned mechanically 200ml there-necked flask, adding 65.6 grams of 2 methyl caproic acids, opening and stir.In dropping funnel, add 1,8-diazabicylo-dicyclo (5,4,0)-7-hendecene 77 grams, at control temperature 12 DEG C, be slowly added dropwise in there-necked flask, within 33 minutes, drip and finish.Be warming up to 93 DEG C, react after 2.5 hours, be cooled to room temperature, filter, obtain composite catalyst.
The preparation of combined polyether
Formula:
In the there-necked flask of 500ml, after adding various raw material successively by above formula, at room temperature, stir 1 hour.
Make combined polyether.
The preparation of cranny filler of polyurethane foam
In 750mL inhalator jar, add combined polyether 300g, polymethylene multi-phenenyl isocyanate 240g, then on aerosol filling machine, sealing, filling dme 60g, the third butane 75g, jolting 3min, at room temperature place 24h and get product.
The single-component cranny filler of polyurethane foam made one step foaming amount of drawing a design is 98.2%; Get foam 4cm wide, 3cm is high, and linear meter is 34 meters long, in table 1.
Coventional type single-component cranny filler of polyurethane foam and the invention process case data Comparative result cartogram table 1
Product type |
Surface drying speed (minute) |
One step foaming degree (%) |
Linear meter (rice/tank) |
Traditional |
7 |
30 |
20.5 |
Embodiment 1 |
4 |
96 |
32.8 |
Embodiment 2 |
4 |
98.1 |
34.0 |
Embodiment 3 |
4 |
100 |
33.4 |