CN104507830A - Method and arrangement for handling narrow rolls - Google Patents

Method and arrangement for handling narrow rolls Download PDF

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Publication number
CN104507830A
CN104507830A CN201380037806.1A CN201380037806A CN104507830A CN 104507830 A CN104507830 A CN 104507830A CN 201380037806 A CN201380037806 A CN 201380037806A CN 104507830 A CN104507830 A CN 104507830A
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CN
China
Prior art keywords
shelf
narrow volume
narrow
volume
client
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201380037806.1A
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Chinese (zh)
Other versions
CN104507830B (en
Inventor
J·加皮
A·维克拉
J·坎坦恩
A·哈卡拉
J·皮土莱恩
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UPM Raflatac Oy
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UPM Rafsec Oy
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Publication date
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Publication of CN104507830A publication Critical patent/CN104507830A/en
Application granted granted Critical
Publication of CN104507830B publication Critical patent/CN104507830B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0442Storage devices mechanical for elongated articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0448With subsequent handling [i.e., of product]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2074Including means to divert one portion of product from another

Abstract

The invention relates to a method and an arrangement for handling narrow rolls in a warehouse. The warehouse comprises at least one rack row, at least one isle and at least one carriage arranged to move the narrow rolls into a rack and from a rack and carry them along the isle. A distance is arranged between the narrow rolls and the distance is maintained between the narrow rolls when the narrow rolls are in the racks in the warehouse.

Description

For the treatment of method and the arrangement structure of narrow volume
Technical field
The present invention relates to the method for the treatment of narrow volume and arrangement structure.
Background technology
The method for the treatment of load and equipment is described in EP 1510476.
Summary of the invention
The object of this invention is to provide a kind of new method for the treatment of narrow volume and arrangement structure.
The present invention is characterized by the feature of independent claims.
According to embodiment, in the flow type warehouse comprising arrival end and exit end, process narrow volume.Narrow volume is fed in arrival end in a first direction.It is capable and have at least two island shelves of described second direction that flow type warehouse comprises at least two shelves had transverse to the second direction of described first direction.Flow type warehouse comprises bracket further, and at least one bracket is moved along each island shelf.In flow type warehouse, client's heap is formed by some narrow volumes and carries to be transported to client from exit end.Narrow volume moves in shelf and from shelf and shifts out by bracket, and if need also to transport narrow volume in a lateral direction.At least two island shelves comprise the bracket that can sort narrow volume, and at least one bracket sorts narrow volume for formation client heap.Stock's stream can be optimized thus.Therefore narrow volume quickly moves by flow type warehouse from arrival end to exit end.The size in flow type warehouse does not need very greatly yet and still can rapid aggregation client pile in an efficient way.
According to another embodiment, in warehouse, process narrow volume.It is capable and be close at least one capable island shelf of described shelf that described warehouse comprises at least one shelf, and described shelf is capable has multiple shelf side by side and multiple shelf stacked on top of each other.Described island shelf is provided with bracket, and described bracket can move up and down narrow volume, and described bracket is called as hoisting crane thus.Hoisting crane obtains narrow volume from shelf, narrow volume is moved to lower shelf from upper shelf and transports narrow volume along island shelf, makes hoisting crane process two or more narrow volumes simultaneously.
According to another embodiment, narrow volume is processed in warehouse, described warehouse comprises that at least one shelf is capable, at least one island shelf and at least one bracket, and at least one bracket arrangement described becomes to be moved to by narrow volume in shelf and shifts out from shelf and transport described narrow volume along island shelf.Between narrow volume, arrange certain distance, and when in the narrow shelf twisted in warehouse, between described narrow volume, keep described distance.
According to embodiment, narrow volume is formed by large-scale reel.At least two slitters are for the formation of narrow volume.When being positioned on slitter, large-scale reel has axial direction.Narrow twisting on axial direction is sent to warehouse.At least two slitter overlap location.
According to another embodiment, add in step at the first information and be provided with product labelling for narrow volume, described product labelling comprises at least general information.Add in step, for the product labelling at least some in described narrow volume arranges customer information in the second information.After the second information adds step, all narrow volumes all have the product labelling comprising customer information.
Accompanying drawing explanation
Hereinafter, in more detail the present invention is described with reference to accompanying drawing by means of preferred embodiment, in the drawing:
Fig. 1 is the schematic side view of self-adhesion duplexer,
Fig. 2 is the schematic layout in flow type warehouse,
Fig. 3 is the amplification layout of the arrival end in the flow type warehouse shown in Fig. 2,
Fig. 4 is the schematic layout in another warehouse; And
Fig. 5 and 6 is examples of product labelling.
For clarity sake, in the drawings in a simplified manner in current embodiment.In the drawings, identical part is referred to by identical Reference numeral.
Detailed description of the invention
In the description herein, term " narrow volume " means volume from large-scale reel rip cutting or coiled strip.The rip cutting of large-scale reel can perform by using slitter or slitting winder.Therefore, the width of narrow volume is less than the width of large-scale reel.In an embodiment, narrow volume is cut to the length and/or width of being specified by client.In an embodiment, the width of narrow volume is less than 2000mm, and in another embodiment, the width of narrow volume is less than 1250mm.In another embodiment, the width of narrow volume is greater than 50mm, and in another embodiment, the width of narrow volume is greater than 100mm.In another embodiment, the width of narrow volume is between 50mm and 2000mm, and in another embodiment, the width of narrow volume is between 100mm and 1250mm.In one embodiment, the diameter of narrow volume is less than 1300mm, and in another embodiment, the diameter of narrow volume is less than 1250mm.In another embodiment, the diameter of narrow volume is greater than 200mm, and the diameter of narrow volume is greater than 300mm in another embodiment.In another embodiment, the diameter of narrow volume is between 200mm and 1300mm, and in another embodiment, the diameter of narrow volume is between 300mm and 1250mm.In one embodiment, the weight of narrow volume is less than 2000kg, and in another embodiment, the weight of narrow volume is less than 1250kg.In another embodiment, the weight of narrow volume is greater than 5kg, and in another embodiment, the weight of narrow volume is greater than 10kg.In one embodiment, the weight of narrow volume is between 5kg and 2000kg, and in another embodiment, the weight of narrow volume is between 10kg and 1250kg.In one embodiment, narrow volume is self-adhesion duplexer (laminate) volume, and wherein adhesion agent is pressure-sensitive adhesive.
Fig. 1 shows self-adhesion duplexer 100.In an embodiment, self-adhesion duplexer 100 comprises face 101, adhesion agent 102, release composition 103 and release liner 104.Face 101 can be such as facial tissue.Adhesion agent 102 can be such as pressure-sensitive adhesive, and wherein adhesion agent is in the pattern of activation.Release composition 103 or releasable material can be such as silicon layers.Release liner 104 can be such as peeling paper.Face 101, adhesion agent 102, release composition 103 and release liner 104 can all have single layer structure or multiple-structure.In another embodiment, self-adhesion duplexer 100 only comprises face 101 and adhesion agent 102.
At storage and In transit, self-adhesion duplexer is wrapped on narrow volume usually.Self-adhesion duplexer and self-adhesion duplexer predispose to damage during twisting in its process.And the self-adhesion duplexer volume usually, in warehouse has different in width and length and/or diameter.Typically, the once conveying to client comprises the self-adhesion duplexer volume with different in width and/or diameter.Width and/or the diameter of self-adhesion duplexer volume can also pile interior change a client, and described client piles and is usually positioned on pallet.Different in width and/or the diameter of self-adhesion duplexer volume propose further challenge to the process that self-adhesion duplexer is rolled up.Therefore, the material of narrow volume can be self-adhesion duplexer.Other material of narrow volume can be such as shrinkable film or paper.In an embodiment, the grammes per square metre of material is less than 500g/m 2, and in another embodiment, the grammes per square metre of material is less than 300g/m 2.In another embodiment, the grammes per square metre of material is greater than 20g/m 2, and in another embodiment, the grammes per square metre of material is greater than 50g/m 2.In another embodiment, the grammes per square metre of material is at 20g/m 2with 500g/m 2between, and in another embodiment, the grammes per square metre of material is at 50g/m 2with 300g/m 2between.
Fig. 2 and 3 shows slitter 1, and described slitter forms self-adhesion duplexer by large-scale reel 3 and rolls up 2.Large-scale reel 3 has axial direction, and the described axial direction dotted line with reference marker AD represents.Naturally, the narrow volume 2 formed has identical axial direction A D.The axial direction of large-scale reel and narrow volume is the direction at round-shaped center.Therefore, from axial direction, large-scale reel and narrow volume have round-shaped.
Narrow volume 2 is formed on plummer 4.When narrow twisting on plummer 4, they have phase mutual edge distance D o.This distance D ofrom between the narrow volume the first plummer 4 to the width depending on the narrow volume formed by large-scale reel 3 the narrow volume in the second plummer 4.Therefore, the distance D between the narrow volume on plummer 4 ocan change.
Narrow volume 2 is fed in the arrival end 5 in flow type warehouse 14 by plummer 4.Or rather, narrow volume is transported by plummer 4 and is fed to the capable 6a of the first shelf from the slitter 1 near the capable 6a of the first shelf.
Plummer 4 transports narrow volume in a first direction and is also fed in a first direction in shelf.In one embodiment, first direction is identical with axial direction.In this embodiment, the rotation of plummer is avoided.Plummer 4 is fed to narrow volume 2, makes to there is distance between narrow volume 2.In one embodiment, when in the narrow shelf twisted in flow type warehouse, keep the described distance between narrow volume 2.Naturally, the distance between narrow volume needs the space in flow type warehouse.But, due to described distance, the process of narrow volume can be performed rapidly, reliably and in an efficient way.The end of narrow volume may not be straight.Described end can be such as spill or convex.This phenomenon is called surface indentation.In the case, the distance between narrow volume also allows to process narrow volume individually.The material of narrow volume can also comprise adhesion agent, and described adhesion agent can be the pressure-sensitive adhesive in activation mode.But the distance between narrow in the case volume also prevents narrow volume from sticking to each other.
Plummer 4 can be such: when described plummer by narrow reel feel to shelf time, described plummer makes distance between narrow volume impartial.Therefore, narrow volume 2 can have fixed range D w, described fixed range is therefore equal between each narrow volume.The fixed range D of the equalization between narrow volume 2 wthere is provided following characteristics: described fixed range can be optimized to short in as far as possible to effectively utilize flow type warehouse space as far as possible, and the process of narrow volume is still simple and reliable.In addition, when using the fixed range D between narrow volume 2 wtime, in flow type warehouse, the management of narrow volume 2 is more prone to.When using the fixed range D between narrow volume wtime, also know the number of narrow volume in warehouse exactly.
Slitter can also form narrow volume on an only plummer 4.This embodiment illustrates with Reference numeral 1' in fig. 2.In the case, after rip cutting, there is no distance between narrow volume.Such as, when plummer 4 by narrow reel feel to shelf time, described plummer can form distance between narrow volume.Therefore, under all situations that betwixt not there is distance before narrow volume is fed in flow type warehouse, when plummer 4 by narrow reel feel to shelf time, described plummer may be used for forming distance between narrow volume.Such as, narrow volume can not have to be transported to flow type warehouse from another location when distance betwixt.
In one embodiment, the maxim of the distance between narrow volume is 100mm, and in another embodiment, the maxim of the distance between narrow volume is 60mm.In another embodiment, the minimum value of the distance between narrow volume is 20mm, and in another embodiment, the minimum value of the distance between narrow volume is 40mm.In another embodiment, the minimum value of fixed range is 20mm and the maxim of fixed range is 100mm.In another embodiment, the minimum value of fixed range is 40mm and the maxim of fixed range is 60mm.
Shown in figure 2 in embodiment, flow type warehouse 14 comprises four capable 6a to 6d of shelf.Capable 6a to the 6d of shelf has and first direction or the horizontal vertical second direction of axial direction A D.In capable 6a to the 6d of each shelf, there is multiple shelf side by side.Capable 6a to the 6d of each shelf can also have multiple shelf stacked on top of each other.Shelf is formed and is used for narrow volume or more generally for storage surface or the storage location of multiple narrow volume one by one in its axial direction.Shelf side by side multiple and/or stacked on top of each other can also be called as shelf.
Shown in figure 2 in embodiment, flow type warehouse comprises three island shelf 7a to 7c, and these island shelves have the second direction transverse to axial direction A D.First island shelf 7a is between the capable 6a of the first shelf and the capable 6b of the second shelf.Second island shelf 7b is between the capable 6c of the 3rd shelf and the capable 6d of the 4th shelf.After 3rd island shelf 7c is the capable 6d of last shelf.
Each island shelf 7a to 7c is provided with at least one bracket 8 along described island shelf movement.Bracket 8 is provided with mobile device, and make when narrow volume 2 moves in shelf and when shifting out from shelf by bracket 8, narrow volume 2 moves in its axial direction.
Each island shelf 7a to 7c such as can be provided with track or path 9, and bracket 8 can along described track or path movement.Therefore, each bracket 8 can comprise roller element and for driving the actuating device of described roller element, with (such as) for along path 9 movable support bracket.
When bracket 8 moves along island shelf, described bracket can transport described narrow volume when not making narrow volume 2 rotate.Bracket 8 can also be provided with bont, and this bont is used for moving up and down narrow volume 2.In the case, bracket 8 can be called as hoisting crane.And move up and down period at this, avoid the rotation of narrow volume.Bracket or hoisting crane can transmit simultaneously and promote or process to otherwise two or more narrow volumes 2.The size of the size of narrow volume and weight and bracket and capacity are determined to be to allow described bracket to process two or more narrow volumes simultaneously.In an embodiment, the bracket at least in last island shelf 7c is such: two or more narrow volumes can be sent on a pallet by described bracket simultaneously.When narrow volume and bracket make bracket can process two or more narrow volumes through demarcating size simultaneously, bracket and therefore warehouse have higher capacity.Also may demarcate size to bracket and narrow volume and at least one shelf, bracket can be obtained be positioned at all narrow volume at least one shelf.
By avoiding narrow convolution to turn, can avoid to the infringement of narrow volume and self-adhesion duplexer and to the edge of narrow volume and the infringement in corner.Further, narrow volume can not be dirty.In addition, code tag (bar-code label on such as narrow volume 2) is looked into and is retained on tram.In this regard, the motion of the axis referred to around narrow volume is rotated.If be less than 5 ° around the movement of axis, be less than 3 ° and be less than 1 ° in another embodiment in another embodiment in one embodiment, so can avoid rotating, or perform process in non-rotary situation.
In one embodiment, when narrow twisting in shelf, when described narrow volume to move in shelf and when shifting out from shelf and move in a second direction when described narrow volume time, the direction of axis remains unchanged or stable.The direction of the axis of narrow volume 2 can be described first direction or axial direction A D.Thus, such as can avoid by bracket, narrow volume 2 being rotated or using turntable to make it to rotate.In this regard, the movement referred to around the direction different from described axial direction is rotated.In one embodiment, the direction of maintenance axis is constant or stable or avoid the rotation of narrow volume to mean, the movement around the direction different from axial direction is less than 10 ° and is less than 5 ° in another embodiment.
In flow type warehouse 14, client's heap is formed by some narrow volumes 2 and client's heap transfers out from the exit end 10 in warehouse.Client's heap can comprise the narrow volume 2 with different in width and diameter and/or length.In the case, usual client heap is formed as, and makes the narrow volume at least with maximum gauge mainly be positioned at bottom in client's heap.Bracket 8 in flow type warehouse 14 sorts narrow volume and forms finished product client heap.Finished product client heap means, the number of narrow volume and type (i.e. width and length) are the order of correct and narrow volume 2 is correct.By avoiding the rotation of narrow volume, ensure that when narrow roll out warehouse time, the unwinding direction of described narrow volume is identical.
There are at least three shelves stacked on top of each other in an embodiment, there are at least five shelves stacked on top of each other in another embodiment, and there are at least seven shelves stacked on top of each other in another embodiment.The height of at least one shelf is such: described shelf allows to store and processes the narrow volume with maximum gauge.The height of shelf describes the space size existed for the narrow volume be positioned in shelf.In one embodiment, the height of shelf is the distance between the lower surface of the upper surface of shelf and the shelf of top.Therefore the height of shelf at least equals the diameter of the narrow volume be positioned in shelf to add suitable gap.Described gap allows the process to narrow volume.Therefore narrow volume be located and be removed to bracket can, and can promote narrow volume for the narrow volume of acquisition.In one embodiment, gap has the value in the scope from 10mm to 100mm.In another embodiment, the sprinkler system be incorporated in shelf can be there is.In the case, when determining the height of shelf, the space needed for sprinkler system need be considered.
In one embodiment, the height of at least one shelf is less, makes described shelf not allow to store the narrow volume with maximum gauge.In an embodiment, have compared with the height of the shelf of low height be the height being less than the shelf with high height at least 100mm, be little at least 200mm and be little at least 300mm in the third embodiment in another embodiment.
When at least two shelves stacked on top of each other have differing heights, likely the number of shelf superposed on one another is optimized to higher, but the height in warehouse can not be too high.Therefore the number of the shelf superposed on one another in the warehouse with certain height is likely optimized.Therefore, the maximize of the store interior with shelf superposed on one another is likely made.Therefore, the maximum capacity in warehouse can be made and keep the alerting ability in warehouse simultaneously.
In one embodiment, have and make described height can receive the narrow volume more than 30%, the narrow volume in an embodiment more than 50% and narrow volume in another embodiment more than 60% compared with the height of the shelf of low height through demarcating size.In an embodiment, have and can receive the narrow volume with the diameter being equal to or less than 900mm compared with the height of the shelf of low height.
In one embodiment, have compared with the shelf of low height be positioned at there is larger height shelf above.In the case, the needs promoting and there is larger-diameter narrow volume are decreased.In another embodiment, the shelf that major part has a larger height is positioned at below the shelf that has compared with low height.In the case, the needs promoting and there is larger-diameter narrow volume are decreased equally.Also the shelf with larger height may be positioned at above the shelf had compared with low height.
Therefore the height of the diameter determination shelf of narrow volume.If the diametrically change of the narrow volume processed in warehouse, so the height of shelf can also correspondingly change.
Usual client piles and is finally provided on pallet.Pallet places client's heap usually like this: there is the narrow volume 2 of maximum gauge in bottom.According to the size of pallet and the size of client's heap, pallet can comprise one or more client heap.
The shelf that bracket 8 in first island shelf 7a is fed to narrow volume 2 from wherein plummer 4 takes out narrow volume and described narrow volume is moved to the capable 6a of the first shelf or in the capable 6b of the second shelf another location.Except mobile narrow volume, the bracket 8 in first passage 7a can also sort narrow volume 2 at least in part.Sorting can comprise arranges narrow volume 2, and the narrow volume with same widths and diameter is positioned in identical shelf position.When narrow volume 2 is arranged as described above, afterwards more easily and quickly according to customer order combination client heap.Sorting can also comprise the combination being combined into by narrow volume and forming customized client's heap.
During sorting, bracket 8 can from shelf capable take out narrow volume and described narrow volume turned back to identical shelf capable.During sorting, bracket 8 can also take out narrow volume and the shelf being sent to described narrow volume closer to exit end 10 is capable from shelf is capable.
In the embodiment illustrated in fig. 1, between the capable 6b of the second shelf and the capable 6c of the 3rd shelf, there is not island shelf.Therefore, the capable 6b of the second shelf and the capable 6c of the 3rd shelf is side by side.The capable 6b of second shelf and the capable 6c of the 3rd shelf comprises the passage 11 being provided with conveyer.Bracket 8 in first passage 7a is gone to exit end 10 by preparing or is needed the narrow volume 2 going to exit end 10 to be fed to the position being provided with passage 11 in the capable 6b of the second shelf.Narrow volume is sent to the capable 6b of the 3rd shelf from the capable 6b of the second shelf by the conveyer in passage 11.
Also may island shelf be set between the capable 6b of the second shelf and the capable 6c of the 3rd shelf and at least one bracket 8 will be set for described island shelf.But, by and registration shelf is capable and be supplied to described shelf at least one passage 11 capable, the number of the shelf in specific region can expand.
Bracket 8 in second island shelf 7b from the narrow volume 2 of the position acquisition with passage 11 the capable 6c of the 3rd shelf, and is moved to the another location in the capable 6c of the 3rd shelf or in the capable 6d of the 4th shelf.Bracket 8 in second island shelf 7b continues to pile the narrow volume 2 of sorting towards finished product client.Finished product client heap or in some cases half-blank client pile the position be sent in the capable 6d of the 4th shelf, and the bracket 8 in this position in last island shelf 7c can obtain described finished product client heap or half-blank client heap.
Warehouse can also be provided with accelerated passage 24.Accelerated passage 24 comprises conveyer, and ready client's heap directly will be transported to packaging place from rip cutting by described conveyer.Perform the direct conveying of client's heap and do not use the bracket 8 in island shelf 7a and 7b.Accelerated passage 24 can through arranging with at least one island shelf by comprising bracket 8.Thus, accelerated passage may be used for balance warehouse capacity and for quick conveying.
Finished product client heap is sent to the exit end 10 in warehouse by the bracket 8 in last island shelf 7c.In exit end 10, such as, process client's heap by fork truck 12.Client's heap such as can be sent to baling line or optional outlet.Bracket 8 in last island shelf 7c can also complete client's heap by obtaining narrow volume from two or more the independent positions in the capable 6d of last shelf.In one embodiment, the bracket 8 in last island shelf 7c does not sort narrow volume, but only described narrow volume is sent to exit end 10 from the capable 6d of last shelf.In another embodiment, the bracket 8 in last island shelf 7c is not hoisting crane, and only obtains narrow volume from bottom shelf.In the case, the structure of bracket can be optimized, make described bracket be smooth and fast speed.
Client's heap can comprise narrow volume, described narrow volume directly from slitter 1 or from warehouse (narrow twist in previous rip cutting process after be stored in described warehouse) or from from rewinder 13 through recoiling narrow volume, or client's heap can comprise the narrow volume of the combination as above-mentioned a few person.Control system controls each bracket 8 and control system comprises the information of each narrow volume 2.The information of narrow volume 2 in the controls can comprise size and its position of narrow volume, and control system can control the formation of piling based on the client of order thus.
Multiple rewinder 13 is there is at arrival end 5 place in warehouse.Some in narrow volume 2 are sent to rewinder 13 from slitter 1 by the bracket 8 in the first island shelf 7a.If need the narrow volume with the length/diameter less than the length/diameter of large-scale reel 3, so need to recoil.Recoil also for the formation of larger/longer narrow volume.In this case, two narrow volumes can such as be combined.During recoiling, adjustment size can also be performed.In this case, can from the edge rip cutting narrower part of the material narrow volume.If narrow volume is too lax, so also need to recoil.
Because need quite continually in one embodiment to recoil, so every five slitters 1 exist a rewinder 13.In another embodiment, there is a rewinder 13 in every three slitters 1.In embodiment in FIG, there is a rewinder 1 in every two slitters 1.If need at exit end 10 place to recoil, so also there is another rewinder 13 at exit end 10 place.
Usually, when narrow volume 2 is from slitter 1, most of narrow volume has had client's heap of restriction.Therefore, usually when narrow volume is from slitter, in narrow volume 70% to 90% directly piles movement towards client.When narrow volume is from slitter, 40% to 95% in narrow volume and narrow volume in another embodiment more than 50% directly piles movement towards client in one embodiment.Possible, some in narrow volume are sent to shelf to carry out storing and to be used for client's heap after a while.Also may be sent to shelf to carry out storing and to be used for client's heap after a while by all through the narrow volume of rip cutting.
Usually, in client's heap, in narrow volume 70% to 90% directly from slitter 1.Also the narrow volume 2 from some different slitters may be combined to client's heap.And in the narrow volume usually in client's heap 0 to 30% from rewinder 13.Further, in usual narrow volume 20 to 30% goes to client's heap from the storage shelf in warehouse, that is, these narrow volumes are stored after previous rip cutting process.
Last island shelf 7c or last path 9 can be shorter than previous island shelf 7a, 7b.Especially, as existence more than three or three island shelf 7a to 7c, last island shelf can be shorter.And exporting 10 can be narrower than entrance 5.
In the embodiment illustrated in fig. 1, in the first island shelf 7a, there is more brackets 8 than in island shelf 7b or 7c subsequently.And in the embodiment illustrated in fig. 1, in the end in an island shelf 7c than there is less bracket 8 in previous island shelf 7a or 7b.This type of solution provides following characteristics: the number of bracket is not very many, but they still can process narrow volume 2, makes narrow volume 2 effectively be sent to exit end 10 from arrival end 5.Therefore, can be minimized the standby time of slitter 10 and bracket 8.
In one embodiment, the number of the bracket 8 in the first island shelf 7a makes not to be existed in slitter or only there is shorter standby time, but the number of bracket 8 is still reasonably.In one embodiment, there is a bracket 8 in every 1,2 to 4 slitters.In the embodiment illustrated in fig. 1, there is a bracket 8 in every two slitters 2.
In the embodiment shown in Fig. 2,3 and 4, slitter 1 is located through overlap.This means, from arrival end 5 on axial direction A D, the main body 1a of a slitter 1 is at the main body 1a rear of another slitter 1.This overlap provides following characteristics: slitter 1 does not need wider space in a lateral direction, and therefore, the size of depot establishment can remain reasonably.
Large-scale reel 3 is positioned on the main body 1a of slitter, makes described large-scale reel have axial direction A D.The axial direction of large-scale reel is maintained during rip cutting process and the narrow volume 2 formed also has same axial direction AD.Narrow volume 2 is sent to the first row 6a in flow type warehouse 14 on axial direction A D.In the embodiment shown in Fig. 2,3 and 4, only two slitters 1 overlap each other location.The slitter 1 that two or more overlaps each other also may be provided.But in the case, the conveyor line from least one slitter to the capable 6a of the first shelf becomes quite long.
Plummer 4 has the direct circuit from the capable 6a of slitter 1 to the first shelf on axial direction A D, makes plummer have comparatively short pass line sending 25, and because maintain the axial direction of narrow volume 2, so described does not need to rotate.
Two slitters 1 can partly overlap or completely overlapping.Two slitters 1 can be similar, but they also can be different, such as, make the length of the main body 1a of a slitter 1 be different from the length of the main body 1a of another slitter 1.Therefore, in this regard, the complete overlap of slitter 1 means, from arrival end 5 on axial direction A D, more away from the main body 1a of the slitter 1 of arrival end 5 completely at the main body 1a rear of the slitter 1 closer to arrival end 5.Accordingly, partly overlapping of slitter 1 means, from arrival end 5 on axial direction A D, the part more away from the main body 1a of the slitter 1 of arrival end 5 can be seen from the main body 1a rear of the slitter 1 closer to arrival end 5.
If slitter 1 is completely overlapping, so from the conveyor line 25 apart from the farther slitter 1 of arrival end 5 through arranging with by the slitter 1 closer to arrival end 5.Partly overlap if used, the conveyor line 25 so more away from the slitter 1 of arrival end 5 does not need by another slitter.Partially overlap in Fig. 2,3 and 4 and illustrate.
In one embodiment, the main body 1a of a slitter 1 and another main body 1a overlapping 10% to 70% of another slitter 1.This overlapping percentages represents to be had how many at the rear of the main body 1a of the slitter 1 closer to arrival end 5 from the main body of the farther slitter 1 of axial direction A D distance arrival end 5.Therefore, if slitter 1 overlap (such as) 30%, so more away from the slitter 1 of arrival end 5 main body 1a 30% at the main body 1a rear of the slitter 1 closer to arrival end 5.
The size of slitter 1 can be different.Such as, a length only plummer 4 being formed the slitter (as Fig. 2 Reference numeral 1' illustrates) of narrow volume is usually shorter than the length of the slitter 1 forming narrow volume on two plummers 4.The width of slitter can change in one embodiment between 2.5 and 15m, and changes between 3m and 10m in another embodiment.The length of slitter can change in one embodiment between 3m and 20m, and changes between 4m and 15m in another embodiment.The width of slitter is size in the axial direction and the length of slitter is the size on the direction transverse to axial direction transverse direction.
Rewinder 13 also can be overlapping with one of slitter 1.By being positioned at by rewinder 13 between the main body 1a of slitter and the capable 6a of the first shelf, the space in warehouse optimally can be used.
Rewinder 13 and slitter 1 can partly overlap or completely overlapping.The main body of usual rewinder 13 is less than the main body 1a of slitter 1.Therefore, in this regard, rewinder 13 means with the complete overlapping of slitter 1, and from arrival end 5 on axial direction A D, rewinder 13 is completely between the main body 1a and the first row 6a in warehouse of slitter 1.Accordingly, rewinder 13 and partly overlapping of slitter 1 mean, from arrival end 5 on axial direction A D, an only part for rewinder 13 is between the main body 1a and the capable 6a of the first shelf in warehouse of slitter 1.
It is inner that rewinder 13 partially or completely can be positioned at the capable 6a of the first shelf.Naturally in the case, be wherein positioned with the storage surface of the shelf of rewinder 13 or passage than the storage surface of other shelf or passage shorter.
The size of rewinder can change, such as, make in one embodiment, the width of rewinder between 1m and 3m and the length of rewinder between 2m and 5m.
Fig. 4 shows the schematic layout in warehouse.Fig. 4 shows large-scale reel warehouse 15, and large-scale reel 3 is sent to slitter 1 from this warehouse.Before the capable 6a of the first shelf, first information adding device 16 is provided with after slitter.For clarity sake, an only information adding device 16 shown in Figure 4.But Fig. 2 and 3 shows these first information adding devices 16.
After flow type warehouse 14, there is the second information adding device 17 at exit end 10 place.
After exit end 10, be also provided with plug-in unit 18.In plug-in unit 18, lining paper is positioned between the narrow volume 2 in client's heap.If in flow type warehouse 14 and until narrowly roll away toward plug-in unit 18, the distance between narrow volume 2 is all maintained, and so when lining paper is positioned between narrow volume, does not need to be separated narrow volume.Therefore, the location automation of lining paper between narrow volume may even be made.
Client's heap is sent to baling line 19 from plug-in unit 18.Plug-in unit 18 can also be arranged in baling line 19.In baling line 19, client's heap to be positioned on pallet and described heap and described pallet through binding and parcel for transport.The pallet with client's heap is sent to pallet warehouse 20 from baling line 19.The pallet (such as) with described heap is transported to client by tractor-trailer trucks or trailer-type truck from pallet warehouse 20.
By first information adding device 16, each narrow volume 2 is provided with product labelling 21.Fig. 5 shows the example of product labelling 21.Product labelling 21 can comprise general information (essential information) 22a.General information 22 can comprise the information relevant to the product in narrow volume and narrow volume.Therefore, described information can comprise the information of material, such as the material of face, adhesion agent and release liner.Information 22a can also comprise the information of number etc. at the width of narrow volume and length, the core size of narrow volume, winding direction, junction in narrow volume.Information 22a can also comprise trace information and any other is followed the tracks of or identifier information.
Product labelling 21 can also comprise one or more little label 22b.Less label 22b can comprise with in general information part 22a or the identical information of a part for general information.Little label 22 can be formed as they can easily be dismantled.Little label 22 such as can be torn.Less label 22 can be the label that surface can be adhered to.
General information 22a can also be called as internal information, because general information 22a can be to sort in flow type warehouse 14 and use during processing narrow volume.
Product labelling 21 can also comprise the information 22c that client is correlated with.The information 22c that client is correlated with can comprise the data that client is correlated with, such as client's trade mark, Client Reference No. or other client's appointed information any.When narrow volume is from slitter 1, only have when the client that narrow volume has had restriction piles, after first information adding device 16, product labelling 21 just comprises the information 22c that client is correlated with.But if narrow volume is sent to shelf to carry out storing and to be used to client's heap after a while, so product labelling 21 can not comprise client-related information 22c naturally.In the case, the part being preserved for client-related information 22c such as can be made to leave a blank and maybe described part can be used for internal information.Information about product labelling 21 can present by using text or bar code or RFID label tag or other suitable medium any.Bar code can be liner code or Quick Response Code or square matrix code or QR code etc.Product labelling 21 can also comprise any combination of above-mentioned medium.
Such as, can product labelling 21 be printed on narrow volume by means of use ink jet printer, product labelling can be formed on narrow volume.Also may form product labelling 21 with label, make information to be provided in the surface being attached to narrow volume 2 on label and by label.Label can be such as the paper or the film that paste narrow volume 2.Label can also be that the surface be attached on the surface of narrow volume 2 can adhesive label.In the case, first information adding device 16 can be called as unit of labelling.In one embodiment, perform the attachment of label in the following manner: between label and narrow volume, there is adhesion agent or glue, the most surfaces that described adhesion agent or glue are covered between label and narrow volume is amassed.
Product labelling 21 can also be invisible mark.The example of invisible mark is RFID label tag, and it is inner that described RFID label tag is positioned at narrow volume, makes can not see it in narrow volume 2 outside.In the case, can be positioned at the core of narrow volume inner or be embedded in the inside configuration of core of narrow volume for invisible mark.Such as, RFID label tag can also be positioned to relevant to visual tag.Therefore, RFID label tag can to surface can adhesive label relevant or with little label be correlated with.
The example of visible product labelling 21 is through print product mark and the label being attached to narrow volume 2.
In the second information adding device 17, the product labelling 21 without client-related information 22c is equipped with client-related information 22c.Also possibly, client-related information 22c is not correct.In the case, product labelling 21 is equipped with the client-related information 22c through upgrading.
Second information adding device 17 can be printed by (such as) and add information.Therefore, the second information adding device 17 can be (such as) ink jet printer.
In one embodiment, client-related information 22c is provided on the label such as paper or film, and these paper or film are pasted on (such as) product labelling 21 on the surface of narrow volume 2.Label can also be client's label 23, and described client's label is that surface can adhesive label and described client's label 23 be attached on the product labelling 21 on the surface of narrow volume 2.This embodiment is shown in Figure 6.In the case, the second unofficial adding device 17 also can be called as unit of labelling.
Client's label 23 can be less than the area of product labelling 21, thus in the second information adding device 17, can use the label being less than integral product mark area.Therefore, in the second information adding device 17, do not need on narrow volume, arrange general information 22a or little label 22b.
If product labelling 21 is sightless, so naturally, when adding client-related information 22c to product labelling 21, the second information adding device 17 uses the technology similar with first information adding device 16.
In one embodiment, before first information adding device 16 is positioned at the capable 6a of the first shelf and after the second information adding device 17 is positioned at the capable 6a of the first shelf.In another embodiment, after the second information adding device 17 is positioned at the capable 6b of the second shelf, and in the third embodiment, after the second information adding device 17 is positioned at the capable 6d of last shelf.
When narrow volume is from slitter, if narrow volume has client's heap of restriction, so narrow volume can be provided with client-related information 22c by first information adding device 16.
In an embodiment, at least 10% in narrow volume is provided with client-related information 22c by first information adding device 16.In another embodiment, at least 50% in narrow volume is provided with client-related information 22c by first information adding device 16.In another embodiment 40% to 95% in narrow volume and in another embodiment 70% to 90% in narrow volume first information adding device 16 is provided with client-related information 22c.In another embodiment, at least 10% in narrow volume is provided with client-related information 22c by the second information adding device 17.In another embodiment, at least 50% in narrow volume is provided with client-related information 22c by the second information adding device.In another embodiment, the narrow volume of 100% is provided with client-related information 22c by the second information adding device 17.
Client's heap can comprise the narrow volume (narrow twist in rip cutting process after store a period of time in described warehouse) of the directly narrow volume from slitter or the storage shelf from warehouse or any combination of above-mentioned a few person.Therefore, in an embodiment, client's heap comprises narrow volume, makes in described narrow volume at least 50% first information adding device 16 is provided with client-related information 22c.In another embodiment, client's heap comprises narrow volume, makes in described narrow volume 40% to 95% first information adding device 16 is provided with client-related information 22c.In another embodiment, client's heap comprises narrow volume, makes in described narrow volume at least 10% second information adding device 17 is provided with client-related information 22c.
In flow type warehouse 14, at least after first information adding device 16, just can process narrow volume 2 when not making narrow volume 2 rotate.Therefore, process narrow volume and narrow volume need do not moved around the axis of narrow volume.If be less than 5 ° around the movement of axis, be less than 3 ° and be less than 1 ° in another embodiment in another embodiment in one embodiment, so can avoid rotating, or perform process in non-rotary situation.Thus, product labelling 1 is retained on tram.Therefore, such as, if product labelling is positioned on the top of narrow volume, so it is retained on the top of narrow volume.Thus, such as, the second information adding device 17 is easily adjusted to be positioned in the tram in product labelling 21 by client-related information 22c.In addition, the product labelling of narrow volume and the product labelling circumferential alignment of another narrow volume.Such as, in client's heap, the product labelling 21 of a narrow volume and the product labelling circumferential alignment of another narrow volume.Circumferential alignment means, in circumferential direction, the product labelling of a narrow volume is in the identical position of the product labelling of volume narrow with another at least partly.When during product labelling circumferential alignment, likely client's heap being positioned on pallet, making all product labelling circumferential alignment and visible on pallet outside in client's heap.
It will be apparent to those skilled in the art that along with technological advance, concept of the present invention can be implemented in every way.The present invention and embodiment are not limited to example as described above, but can change in the scope of claims.Can also form layout, make except narrow volume, large-scale reel also transports through flow type warehouse.Large-scale reel also can transmit in the axial direction.

Claims (14)

1., for the treatment of a method for narrow volume, described method comprises:
Described narrow volume is processed in warehouse, described warehouse comprises that at least one shelf is capable, at least one island shelf and at least one bracket, and described narrow volume to move in shelf and shifts out from shelf and transport described narrow volume along described island shelf by least one bracket described;
Between described narrow volume, distance is set; And
When in the described narrow described shelf twisted in described warehouse, between described narrow volume, keep described distance.
2. method according to claim 1, is characterized in that, described distance is impartial fixed range.
3. method according to claim 1 and 2, is characterized in that, the minimum value of described distance be 20mm or more greatly, preferably 40mm or larger.
4. the method according to any one of the preceding claims, is characterized in that, described distance is 100mm or less, preferably 60mm or less.
5. the method according to any one of the preceding claims, is characterized in that, described distance is fixed range, and described fixed range has the minimum value of 20mm and the maxim of 100mm.
6. the method according to any one of claim 1 to 4, is characterized in that, described distance is fixed range, and described fixed range has the minimum value of 40mm and the maxim of 60mm.
7. the method according to any one of the preceding claims, is characterized in that, described bracket arrangement becomes to process two or more narrow volumes simultaneously.
8. the arrangement structure for the treatment of narrow volume, described arrangement structure comprises warehouse, described warehouse comprises that at least one shelf is capable, at least one island shelf and at least one bracket, described bracket arrangement becomes to be moved to by described narrow volume in shelf and shifts out from described shelf and transport described narrow volume along described island shelf, thus when in the described narrow described shelf twisted in described warehouse, between described narrow volume, arrange certain distance.
9. arrangement structure according to claim 8, is characterized in that, described distance is impartial fixed range.
10. arrangement structure according to claim 8 or claim 9, is characterized in that, the minimum value of described distance be 20mm or more greatly, preferably 40mm or larger.
11., according to Claim 8 to the arrangement structure according to any one of 10, is characterized in that, described distance is 100mm or less, preferably 60mm or less.
12., according to Claim 8 to the arrangement structure according to any one of 11, is characterized in that, described distance is fixed range, and described fixed range has the minimum value of 20mm and the maxim of 100mm.
13., according to Claim 8 to the arrangement structure according to any one of 11, is characterized in that, described distance is fixed range, and described fixed range has the minimum value of 40mm and the maxim of 60mm.
14., according to Claim 8 to the arrangement structure according to any one of 13, is characterized in that, described bracket is through arranging to process two or more narrow volumes simultaneously.
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US20170252940A1 (en) 2017-09-07
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US9682491B2 (en) 2017-06-20
WO2013175067A1 (en) 2013-11-28
EP2852541A1 (en) 2015-04-01
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US20150135916A1 (en) 2015-05-21
US10406712B2 (en) 2019-09-10

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