CN104502369A - Three dimensional wound core oil immersed three-phase distribution transformer non-disassembly coil material identification method - Google Patents

Three dimensional wound core oil immersed three-phase distribution transformer non-disassembly coil material identification method Download PDF

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CN104502369A
CN104502369A CN201410387831.9A CN201410387831A CN104502369A CN 104502369 A CN104502369 A CN 104502369A CN 201410387831 A CN201410387831 A CN 201410387831A CN 104502369 A CN104502369 A CN 104502369A
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张仁奇
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Electric Power Research Institute of Guizhou Power Grid Co Ltd
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Abstract

本发明公开了立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法,它根据铜、钢、铝对X射线的衰减系数的区别,利用X射线对非拆解状态下的立体卷铁心油浸三相配电变压器进行拍照,使用黑白密度计对拍照的射线底片黑度测量,将测量的黑度值输入计算机,使用工业射线胶片特性曲线,经过与储存在计算机中的不同X射线管电压铜、钢、铝X射线衰减系数—透照厚度曲线进行计算、比对,判别出立体卷铁心油浸三相配电变压器的绕组线圈为铝或铜。

The invention discloses a method for identifying the non-disassembled coil material of a three-dimensional wound core oil-immersed three-phase distribution transformer. According to the difference in the attenuation coefficients of copper, steel and aluminum to X-rays, X-rays are used to identify the three-dimensional wound core in a non-disassembled state. Take pictures of oil-immersed three-phase distribution transformers, use a black-and-white density meter to measure the blackness of the photographed radiographs, input the measured blackness values into the computer, use industrial radiographic film characteristic curves, and pass through different X-ray tubes stored in the computer The voltage copper, steel, aluminum X-ray attenuation coefficient-transillumination thickness curves are calculated and compared, and the winding coil of the three-dimensional wound core oil-immersed three-phase distribution transformer is judged to be aluminum or copper.

Description

立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法Identification method of non-disintegrated coil material of three-dimensional wound core oil-immersed three-phase distribution transformer

技术领域 technical field

本发明涉及一种立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法,属于输电技术领域。 The invention relates to a method for identifying the material of a non-disintegrated coil of a three-dimensional wound core oil-immersed three-phase distribution transformer, belonging to the technical field of power transmission.

背景技术 Background technique

在目前市场经济下,有些短视的电网配网变压器生产厂家为了追逐更大的利润,使用铝漆包线代替铜漆包线作为变压器线圈绕组,造成线圈体积过大和线圈阻抗增大,使变压器功耗增大,增加供电成本,严重影响供电企业的利益。由于变压器线圈绕组有绝缘层包裹,目前即使在变压器解体和不破坏的情况下,通过电气试验和目测仍无法对线圈材质进行鉴别,除非对线圈进行破坏取样进行金属化学分析,但这种破坏检验不能逐台进行,否则成本巨大,并对变压器停运检修,严重影响电网供电和社会生产生活秩序。 In the current market economy, some short-sighted grid distribution network transformer manufacturers use aluminum enameled wire instead of copper enameled wire as the transformer coil winding in order to pursue greater profits, resulting in excessive coil volume and increased coil impedance, which increases the power consumption of the transformer. Increase the cost of power supply and seriously affect the interests of power supply enterprises. Because the transformer coil winding is wrapped with an insulating layer, even if the transformer is disassembled and not damaged, it is still impossible to identify the coil material through electrical tests and visual inspections, unless the coil is damaged and sampled for metal chemical analysis, but this damage test It cannot be carried out one by one, otherwise the cost will be huge, and the transformer will be shut down for maintenance, which will seriously affect the power supply of the power grid and the order of social production and life.

因此,一种在非解体的情况下对配网变压器线圈材质进行鉴别是电网企业梦寐以求的方法。 Therefore, a method to identify the coil material of the distribution network transformer without disintegration is the dream method of the power grid enterprise.

申请人在2012年10月25日向国家知识产权局申请了专利名称为《配电变压器非解体线圈材质无损鉴别方法》,申请号为201210252278的发明专利,在该专利中申请人大致描述了前期的构思,但在后续的试验过程中发现上述方案还存在较多需要完善的细节。 On October 25, 2012, the applicant applied to the State Intellectual Property Office for an invention patent entitled " Non-destructive Identification Method of Distribution Transformer Non-disintegrated Coil Material" and the application number is 201210252278. In this patent, the applicant roughly described the previous However, in the subsequent experiment process, it was found that there are still many details that need to be improved in the above scheme.

立体卷铁心油浸三相配电变压器在城乡配电网中广泛应用,该类变压器油箱呈三角形柱体,外观如图1,铁心、线圈、变压器油等密封在油箱内,变压器非解体不能看到铁心及线圈的外形和尺寸。要对立体卷铁心油浸三相配电变压器线圈材质进行非解体破坏鉴别,必须解决变压器油箱、线圈绕组的X射线透照方式及透照工艺。 Three-dimensional wound core oil-immersed three-phase distribution transformers are widely used in urban and rural distribution networks. The oil tank of this type of transformer is in the shape of a triangular cylinder. The appearance is shown in Figure 1. The iron core, coil, and transformer oil are sealed in the oil tank. To the shape and size of the core and coil. In order to identify non-disintegrated and damaged coil materials of three-dimensional wound core oil-immersed three-phase distribution transformers, it is necessary to solve the X-ray transillumination method and transillumination process of the transformer oil tank and coil winding.

发明内容 Contents of the invention

本发明要解决的技术问题是,提供一种立体卷铁心油浸三相配电变压器在不解体的情况下,通过X射线拍照鉴定立体卷铁心油浸三相配电变压器绕组线圈材质的方法,可以克服现有技术的不足。 The technical problem to be solved by the present invention is to provide a method for identifying the winding coil material of the three-dimensional wound core oil-immersed three-phase distribution transformer by taking X-ray photos without dismantling the three-dimensional wound core oil-immersed three-phase distribution transformer. The deficiencies of the prior art can be overcome.

本发明的技术方案是:立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法,其针对立体卷铁心油浸三相配电变压器,立体卷铁心油浸三相配电变压器三相绕组线圈呈三角形布置,该方法包括以下步骤 The technical solution of the present invention is: a method for identifying the non-disintegrated coil material of a three-dimensional wound core oil-immersed three-phase distribution transformer, which is aimed at three-dimensional wound core oil-immersed three-phase distribution transformers, three-dimensional wound core oil-immersed three-phase distribution transformer three-phase windings The coils are arranged in a triangle, and the method comprises the following steps

a、利用X射线机和X射线胶片,根据X射线机布置工艺、X射线胶片布置工艺对非拆解状态下的立体卷铁心油浸三相配电变压器进行拍照,在拍照时射线探伤机采用不同X射线管电压照射立体卷铁心油浸三相配电变压器有绕组区域,得一组拍照后工业射线胶片,该绕组照射区域为立体卷铁心油浸三相配电变压器任一角绕组的一角; a. Use the X-ray machine and X-ray film to take pictures of the three-dimensional wound core oil-immersed three-phase distribution transformer in the non-disassembled state according to the X-ray machine layout process and the X-ray film layout process. When taking pictures, the ray flaw detector uses Different X-ray tube voltages irradiate the winding area of the three-dimensional wound core oil-immersed three-phase distribution transformer, and obtain a set of photographed industrial ray films. The winding irradiation area is a corner of any corner winding of the three-dimensional wound core oil-immersed three-phase distribution transformer;

b、将拍照后工业射线胶片进行显影、停影、定影、水洗、烘干处理变为立体卷铁心油浸三相配电变压器绕组线圈影像底片; b. Develop, stop, fix, wash, and dry the industrial radiographic film after taking pictures to become a three-dimensional wound core oil-immersed three-phase distribution transformer winding coil image film;

c、根据立体卷铁心油浸三相配电变压器非解体线圈X射线透照X射线底片黑度测量方法得出黑度规定测点黑度数据和位置数据,其位置数据利用立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照透照厚度计算方法计算出立体卷铁心油浸三相配电变压器线圈影像黑度规定测点的X射线透照厚度,计算并制作立体卷铁心油浸三相配电变压器线圈影像黑度常用对数-透照厚度曲线; c. According to the blackness measurement method of the three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil X-ray transillumination X-ray film blackness measurement method, the blackness data and position data of the blackness specified measuring point are obtained, and the position data is obtained by three-dimensional wound core oil immersion Three-phase distribution transformer non-disintegrated coil material identification X-ray transillumination transillumination thickness calculation method Calculate the three-dimensional coil core oil-immersed three-phase distribution transformer coil image blackness to specify the X-ray transillumination thickness of the measuring point, calculate and make a three-dimensional coil The common logarithm-transillumination thickness curve of the image blackness of the core oil-immersed three-phase distribution transformer coil;

d、将被测立体卷铁心油浸三相配电变压器X射线不同管电压射线衰减系数—透照厚度曲线分别与铜和铝的X射线不同管电压射线衰减系数—透照厚度曲线进行比对,分别求出这些曲线平均斜率的100倍的绝对值,被测立体卷铁心油浸三相配电变压器绕组线圈曲线值小于铝曲线值则为铝,被测立体卷铁心油浸三相配电变压器绕组线圈曲线值大于1.0则为铜;以鉴别被测立体卷铁心油浸三相配电变压器绕组线圈的材质。 d. Compare the X-ray different tube voltage ray attenuation coefficient-transillumination thickness curves of the measured three-dimensional wound core oil-immersed three-phase distribution transformer with the X-ray different tube voltage ray attenuation coefficient-transillumination thickness curves of copper and aluminum , respectively calculate the absolute value of 100 times the average slope of these curves, the measured three-dimensional wound core oil-immersed three-phase distribution transformer winding coil curve value is less than the aluminum curve value is aluminum, the measured three-dimensional wound core oil-immersed three-phase power distribution Transformer winding coil curve value greater than 1.0 is copper; to identify the material of the measured three-dimensional wound core oil-immersed three-phase distribution transformer winding coil.

上述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,在步骤a中X射线机放置要求为,X射线机窗口垂直向下, X射线胶片放置在立体卷铁心油浸三相配电变压器任一角绕组线圈部位下方, X射线胶片长轴与X射线机窗口平行; X射线机中心线到X射线胶片的焦距F大于700mm;X射线机窗口中心到立体卷铁心油浸三相配电变压器透照部位绕组外壁的距离由偏心距公式计算,偏心距L的计算中:焦距F为X射线机中心线到X射线胶片的距离,单位为mm;X射线机透照管电压为320kV,曝光量由曝光量公式计算:X射线机曝光量为X射线机管电流乘以时间,单位为mA.min(毫安.分),焦距F为X射线机中心线到X射线胶片的距离; X射线胶片选用爱克发D4,增感屏为前后屏均为0.15mm的铅箔增感屏。 The method for identifying the material of the non-disassembled coil of the three-dimensional wound core oil-immersed three-phase distribution transformer above is that in step a, the X-ray machine is required to be placed, the window of the X-ray machine is vertically downward, and the X-ray film is placed on the three-dimensional wound core oil-immersed third The long axis of the X-ray film is parallel to the window of the X-ray machine under any corner of the winding coil of the matching power transformer; the focal length F from the center line of the X-ray machine to the X-ray film is greater than 700mm; The distance of the outer wall of the winding at the transillumination part of the matching power transformer is calculated by the eccentricity formula. In the calculation of the eccentricity L: the focal length F is the distance from the center line of the X-ray machine to the X-ray film, and the unit is mm; the voltage of the transillumination tube of the X-ray machine is 320kV, the exposure amount is calculated by the exposure amount formula: the exposure amount of the X-ray machine is the X-ray machine tube current multiplied by the time, the unit is mA. Distance: Agfa D4 is used as the X-ray film, and the intensifying screen is a lead foil intensifying screen with 0.15mm front and rear screens.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,在X射线胶片暗袋上贴有检测编号标记铅字码,X射线胶片暗袋用X射线胶片支架夹好,然后将X射线胶片支架贴于立体卷铁心油浸三相配电变压器任一角线圈下油箱底板外壁,并确保X射线胶片支架及胶片中心线、X射线机窗口中心线、X射线机中心线在同一平面内,X射线胶片支架及胶片露出油箱底板边缘10-20mm,将倾斜K值测量器垂直贴在立体卷铁心油浸三相配电变压器选定角线圈的油箱面板外壁,倾斜K值测量器的铅棒垂直于X射线胶片支架并位于X射线胶片支架及胶片中线,倾斜K值测量器的铅棒下端抵住胶片暗袋。 The method for identifying the non-disintegrated coil material of the aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer is to affix the detection number mark and lead type code on the X-ray film dark bag, and clamp the X-ray film dark bag with the X-ray film holder, and then place the The X-ray film support is attached to the outer wall of the bottom plate of the oil tank under any corner coil of the three-dimensional wound core oil-immersed three-phase distribution transformer, and the X-ray film support and the center line of the film, the center line of the X-ray machine window, and the center line of the X-ray machine are on the same plane Inside, the X-ray film bracket and the film expose the edge of the tank bottom plate by 10-20mm, and the inclined K value measuring device is vertically pasted on the outer wall of the oil tank panel of the selected angle coil of the three-dimensional wound core oil-immersed three-phase distribution transformer, and the inclined K value measuring device is The lead rod is perpendicular to the X-ray film support and is located on the X-ray film support and the film midline, and the lower end of the lead rod of the inclined K value measuring device is against the film dark bag.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,X射线胶片暗袋长125mm,宽85mm,暗袋内前增感屏和后感屏均为80×120mm的0.15mm铅箔增感屏,两增感屏之间的X射线胶片为80×120mm爱克发D4胶片,X射线胶片在暗室装好后用暗袋盖盖好。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is that the X-ray film dark bag is 125mm long and 85mm wide, and the front intensifying screen and the rear sensing screen in the dark bag are 0.15mm of 80×120mm Lead foil intensifying screen, the X-ray film between the two intensifying screens is 80×120mm Agfa D4 film, and the X-ray film is covered with a dark bag after it is installed in the darkroom.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,在步骤c中X射线透照透照厚度计算方法是利用立体卷铁心油浸三相配电变压器线圈筒体端角接近直角来计算立体卷铁心油浸三相配电变压器绕组线圈的X射线透照厚度,进行透照时,应在油箱外壁或绕组绝缘外壁X射线窗口中心下放置一个便于计算倾斜K值的倾斜K值测量器,在倾斜K值测量器上设有6mm×6mm×50mm的铅棒,倾斜K值测量器下端抵住X射线胶片;其倾斜K值计算为,OM为X射线机焦点中心到X射线胶片设置平面的距离(焦距F),单位mm; The method for identifying the non-disassembled coil material of the aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer is that in step c, the calculation method for the thickness of the X-ray transillumination transillumination is to use the end angle of the three-dimensional wound core oil-immersed three-phase distribution transformer coil cylinder It is close to a right angle to calculate the X-ray transillumination thickness of the winding coil of the three-dimensional wound core oil-immersed three-phase distribution transformer. When performing transillumination, a slope that is convenient for calculating the slope K value should be placed under the center of the X-ray window on the outer wall of the oil tank or the outer wall of the winding insulation. The K value measuring device is equipped with a 6mm×6mm×50mm lead rod on the inclined K value measuring device, and the lower end of the inclined K value measuring device is against the X-ray film; the inclined K value is calculated as, OM is the focus center of the X-ray machine to X-ray film setting plane distance (focal length F), unit mm;

        CP为被透照后显示在X射线胶片上的倾斜K值测量器铅棒影像末端到变压器绕组影像黑度规定第一点测点的距离,单位mm; CP is the distance from the end of the lead rod image of the tilted K value measuring device displayed on the X-ray film after being transilluminated to the first measuring point specified for the blackness of the transformer winding image, in mm;

        AB为K值测量器铅棒的长度,单位mm; AB is the length of the lead rod of the K value measuring device, in mm;

        T为K值测量器铅棒的厚度,单位mm; T is the thickness of the lead rod of the K value measuring device, in mm;

        GH-T为X射线机窗口中心在X射线胶片设置平面上的投影点到K值测量器铅棒端面的距离,或为偏心距L减去K值测量器铅棒外端面到变压器油箱外壁的距离,单位mm。 GH-T is the distance from the projection point of the X-ray machine window center on the X-ray film setting plane to the end face of the lead rod of the K value measuring device, or the eccentricity L minus the distance from the outer end face of the lead rod of the K value measuring device to the outer wall of the transformer oil tank Distance, in mm.

计算出倾斜K值后,X射线胶片上线圈影像上任意两点的距离对应的X射线透照厚度差计算为: (单位mm),△T为X射线透照厚度差;△X为X射线胶片上线圈影像上任意两点的距离。 After calculating the tilt K value, the X-ray transillumination thickness difference corresponding to the distance between any two points on the coil image on the X-ray film is calculated as: (unit mm), △T is the X-ray transillumination thickness difference; △X is the X-ray The distance between any two points on the coil image on film.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,立体卷铁心油浸三相配电变压器非解体线圈X射线透照X射线底片黑度测量方法为,将立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照X射线底片放到观片灯上,找到倾斜K值测量器影像, X射线底片装入底片定位尺中,底片定位尺长度方向顺着线圈影像垂直方向,并位于X射线底片黑度测量区域附近,将底片定位尺和底片固定在一起,用底片定位尺顺着线圈影像垂直方向测量倾斜K值测量器影像末端位置数据;使用黑白密度计沿着底片定位尺边缘测量底片黑度,找到黑度为2.10~2.00的黑度测量点A,记录黑度测量点A的黑度值及底片定位尺位置数据;找到黑度为1.85~1.75的黑度测量点B,记录黑度测量点B的黑度值及底片定位尺位置数据;找到黑度为1.65~1.55的黑度测量点C,记录黑度测量点C的黑度值及底片定位尺位置数据。。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is, the three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil X-ray transillumination X-ray film blackness measurement method is, the three-dimensional wound core Oil-immersed three-phase distribution transformer non-disintegrated coil material identification X-ray transillumination X-ray film is placed on the film viewing lamp, and the image of the tilt K value measuring device is found, and the X-ray film is loaded into the film positioning ruler, and the length direction of the film positioning ruler is in the same direction Orient the vertical direction of the coil image, and be located near the blackness measurement area of the X-ray film, fix the film positioning ruler and the film together, and use the film positioning ruler to measure the image end position data of the tilt K value measuring device along the vertical direction of the coil image; use black and white The density meter measures the blackness of the film along the edge of the film positioning ruler, finds the blackness measuring point A with a blackness of 2.10~2.00, records the blackness value of the blackness measuring point A and the position data of the film positioning ruler; finds the blackness of 1.85~ For the blackness measurement point B of 1.75, record the blackness value of the blackness measurement point B and the position data of the film positioning ruler; find the blackness measurement point C with a blackness of 1.65-1.55, record the blackness value of the blackness measurement point C and Position data of film position ruler. .

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是, X射线底片黑度测量区域必须选择在黑度为1.5~2.1的立体卷铁心油浸三相配电变压器线圈影像区域内,黑度测量的三点一定位于垂直于线圈形状切线的一条直线上。 The aforementioned method for identifying the non-disassembled coil material of the three-dimensional wound core oil-immersed three-phase distribution transformer is that the blackness measurement area of the X-ray film must be selected in the coil image area of the three-dimensional wound core oil-immersed three-phase distribution transformer with a blackness of 1.5 to 2.1 Inside, the three points of blackness measurement must be located on a straight line perpendicular to the tangent of the coil shape.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,为了便于X射线底片黑度测量位置的记录,黑白密集计的光学测量头中心必须作一条垂直细线标记。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is that in order to facilitate the recording of the blackness measurement position of the X-ray film, the center of the optical measuring head of the black and white density meter must be marked with a vertical thin line.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,铜和铝的不同X射线管电压射线衰减系数—透照厚度曲线的生成方法是,焦距F=700mm,采用X射线机管电压分别为270kV和320KV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb,放置在X射线胶片上的等厚钢板厚度分别采用10mm和20mm;分别透照10~50mm铜阶梯试块、10~50mm铝阶梯试块、60~100mm铝阶梯试块,得12张标有编号的胶片,胶片经过经过暗室显影5min、暗室定影15min后得到的12张底片,将12张底片中的8张AL阶梯试块的各个阶梯进行黑度测量,并填入铝透照厚度黑度表;将12张底片中的4张Cu阶梯试块的各个阶梯进行黑度测量,并填入铜透照厚度黑度表;将铝透照厚度黑度表中黑度低于0.3的值去掉后取常用对数,生成铝透照厚度黑度常用对数表;将铜透照厚度黑度表;中黑度低于0.3的值去掉后取常用对数,生成铜透照厚度黑度常用对数表;将铝透照厚度黑度常用对数表和铜透照厚度黑度常用对数表的数据绘制在一张铜铝阶梯试块X射线底片黑度常用对数-透照厚度曲线图中,得到四条铝X射线衰减曲线,得到四条铜X射线衰减曲线;四条铝的黑度常用对数-透照厚度曲线接近为直线,斜率的100倍约为-1.0;四条铜的黑度常用对数-透照厚度曲线接近为直线,斜率的100倍约为-3.7。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is that the different X-ray tube voltage ray attenuation coefficient-transillumination thickness curves of copper and aluminum are generated by the focal length F=700mm, using X-ray The machine tube voltage is 270kV and 320KV respectively, the exposure is 20mA.min, the X-ray film is Agfa D4 type, the front and rear screens of the intensifying screen are both 0.15mmPb, and the thickness of the equal-thickness steel plate placed on the X-ray film is 10mm and 10mm respectively. 20mm; 10-50mm copper step test block, 10-50mm aluminum step test block, 60-100mm aluminum step test block were transilluminated respectively, and 12 films marked with numbers were obtained. The films were developed in a dark room for 5 minutes and fixed in a dark room for 15 minutes. 12 negatives, each step of the 8 AL step test blocks in the 12 negatives is measured for blackness, and filled in the aluminum transillumination thickness blackness table; each of the 4 Cu step test blocks in the 12 negatives Measure the blackness of the steps, and fill in the copper transillumination thickness blackness table; remove the value of the blackness lower than 0.3 in the aluminum transillumination thickness blackness table and take the common logarithm to generate the common logarithm of the aluminum transillumination thickness blackness Table; the copper transillumination thickness blackness table; the value of the middle blackness lower than 0.3 is removed and the common logarithm is taken to generate the copper transillumination thickness blackness common logarithm table; the aluminum transillumination thickness blackness common logarithm table and The data of the common logarithm table of the blackness of copper transillumination thickness is plotted in a common logarithm of the blackness of copper-aluminum stepped test block X-ray film - transillumination thickness curve, four aluminum X-ray attenuation curves are obtained, and four copper X-rays are obtained Attenuation curve; the four commonly used logarithm-transillumination thickness curves of aluminum blackness are close to a straight line, and the slope is 100 times about -1.0; the four common logarithm-transillumination thickness curves of copper blackness are close to a straight line, and the slope is 100 times About -3.7.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,所述的X射线胶片支架包括支撑板,在支撑板的两端分别连接有两个能吸附在立体卷铁心油浸三相配电变压器任一角线圈下油箱底板外壁的磁铁吸盘,在支撑板上连接有铅托板,在铅托板上通过绳带连接有减蚀板,X射线胶片暗袋放置在铅托板上后,减蚀板压住X射线胶片暗袋右边;铅托板的构成包括铅板,支撑板连接在铅板上,在铅板、铅板和支撑板的连接处包覆有碳纤维布,碳纤维布通过树脂固化在其覆盖区域;减蚀板的构成包括铅板,在铅板上覆有碳纤维布,碳纤维布通过树脂固化在其覆盖区域。 The aforementioned method for identifying the non-disintegrated coil material of the three-dimensional wound core oil-immersed three-phase distribution transformer is that the X-ray film support includes a support plate, and two ends of the support plate are respectively connected with two coils that can be adsorbed on the three-dimensional wound core oil-immersed coil. The magnet sucker on the outer wall of the bottom plate of the oil tank under any corner coil of the three-phase distribution transformer is connected with a lead support plate on the support plate, and a corrosion-reducing plate is connected to the lead support plate through a rope, and the X-ray film hidden bag is placed on the lead support plate After being put on, the corrosion reducing plate presses the right side of the X-ray film dark bag; the composition of the lead supporting plate includes a lead plate, the support plate is connected to the lead plate, and the connection between the lead plate, the lead plate and the support plate is covered with carbon fiber cloth, The carbon fiber cloth is cured in its covered area by resin; the composition of the corrosion reduction plate includes a lead plate, on which the carbon fiber cloth is covered, and the carbon fiber cloth is cured in its covered area by resin.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,所述的K值测量器包括碳纤维板,在碳纤维板的两端连接有磁铁吸盘,在两磁铁吸盘之间的碳纤维板的中心线位置连接有铅棒,碳纤维板垂直贴在立体卷铁心油浸三相配电变压器线圈油箱面板板外壁,铅棒垂直于X射线胶片且位于X射线胶片中线,铅棒下端与立体卷铁心油浸三相配电变压器油箱底板齐平;铅棒截面为正方形,边长为6mm、长度50mm,在铅棒和碳纤维板外包裹有纤维布,纤维布与铅棒用树脂固化,纤维布与碳纤维板之间用树脂固化。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is that the K value measuring device includes a carbon fiber plate, and the two ends of the carbon fiber plate are connected with magnet suckers, and the carbon fiber between the two magnet suckers The center line of the board is connected with a lead rod, and the carbon fiber board is vertically pasted on the outer wall of the coil oil tank panel of the three-dimensional wound iron core oil-immersed three-phase distribution transformer. The lead rod is perpendicular to the X-ray film and is located on the X-ray film centerline. The oil-immersed three-phase distribution transformer with coiled iron core is flush with the bottom plate of the oil tank; the cross-section of the lead rod is square, with a side length of 6mm and a length of 50mm. The cloth and the carbon fiber plate are cured with resin.

前述的立体卷铁心油浸三相配电变压器非解体线圈材质鉴别方法是,它包括透明刻度尺,在透明刻度尺的下方设有背片,透明刻度尺的刻度0之前区域与背片的端部相互连接;所述的背片为透明的刻度尺,透明刻度尺与背片的刻度0线相互重合;透明刻度尺和背片为由菲林材料制得的直尺。 The aforementioned three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification method is that it includes a transparent scale, a back sheet is provided below the transparent scale, and the area before the scale 0 of the transparent scale is connected to the end of the back sheet The parts are connected to each other; the back sheet is a transparent scale, and the transparent scale and the scale 0 line of the back sheet coincide with each other; the transparent scale and the back sheet are rulers made of film material.

与现有技术比较,本发明根据铜、铝对X射线的衰减系数的区别,利用X射线对非拆解状态下的立体卷铁心油浸三相配电变压器进行拍照,使用黑白密度计对拍照的射线底片黑度测量,将测量的黑度值输入计算机,得X射线衰减系数—透照厚度曲线,通过将该曲线与储存在计算机中的不同X射线管电压铜、钢、铝X射线衰减系数—透照厚度曲线进行比对,判别出立体卷铁心油浸三相配电变压器的绕组线圈为铝、铜,具有省时、省力、不破坏设备等优点。同时由于能快速检验变压器绕组线圈材质,对违反合同和设计的以铝代铜的变压器能及时索赔和更换,降低配网变压器损耗。 Compared with the prior art, the present invention uses X-rays to take pictures of the three-dimensional wound core oil-immersed three-phase distribution transformer in a non-disassembled state according to the difference in the attenuation coefficients of copper and aluminum to X-rays, and uses a black-and-white density meter to take pictures. The X-ray negative film blackness measurement, input the measured blackness value into the computer, get the X-ray attenuation coefficient-transillumination thickness curve, through the curve and the different X-ray tube voltage copper, steel, aluminum X-ray attenuation stored in the computer Coefficient-transillumination thickness curves are compared, and the winding coils of three-dimensional wound core oil-immersed three-phase distribution transformers are judged to be aluminum and copper, which has the advantages of saving time, labor, and not damaging equipment. At the same time, due to the ability to quickly inspect the material of the transformer winding coil, the transformer that violates the contract and design and substitutes aluminum for copper can be claimed and replaced in time, reducing the loss of the distribution network transformer.

附图说明 Description of drawings

图1为本发明的透照原理图; Fig. 1 is a transillumination schematic diagram of the present invention;

图2为X射线胶片支架结构示意图; Fig. 2 is the structural schematic diagram of X-ray film support;

图3为图2的俯视图; Fig. 3 is the top view of Fig. 2;

图4为倾斜K值测量器的结构示意图; Fig. 4 is the structural representation of inclined K value measurer;

图5为倾斜K值测量器的俯视图; Fig. 5 is the top view of inclined K value measurer;

图6为计算倾斜K值的示意图; Fig. 6 is the schematic diagram of calculating tilt K value;

图7为铜铝阶梯试块X射线底片黑度常用对数-透照厚度曲线图; Fig. 7 is the commonly used logarithm-transillumination thickness curve of copper-aluminum step test block X-ray film blackness;

图8为底片定位尺的结构示意图。 Fig. 8 is a structural schematic diagram of the film positioning ruler.

具体实施方式 Detailed ways

实施例,如图1所示,由于立体卷铁心油浸三相配电变压器的铁心及线圈呈三角形布置结构,350kV以下便携式X射线探伤机的X射线无法从上下穿透立体卷铁心油浸三相配电变压器绕组线圈,即使X射线从绕组线圈圆切线方向穿过,但由于确定穿透部位线圈形状和尺寸,不能计算绕组线圈的X射线穿透厚度,也就无法进行线圈材质鉴别。所以用X射线以一定小角度穿透线圈筒体下端角,并可以利用线圈筒体端角接近直角来计算绕组线圈的X射线透照厚度差,再根据立体卷铁心油浸三相配电变压器非解体线圈材质无损鉴别方法、密闭容器中铜铝的X射线衰减规律鉴别方法,可以进行线圈材质鉴别,以下是具体的鉴别方法,该方法包括以下步骤: Embodiment, as shown in Figure 1, since the iron core and coils of the three-dimensional wound core oil-immersed three-phase distribution transformer are arranged in a triangular structure, the X-rays of the portable X-ray flaw detector below 350kV cannot penetrate the three-dimensional wound core oil-immersed three-phase from the top and bottom Even if the X-rays pass through the winding coil of the matching power transformer in the tangential direction of the winding coil circle, due to the determination of the shape and size of the penetrating coil, the X-ray penetration thickness of the winding coil cannot be calculated, and the coil material identification cannot be carried out. Therefore, X-rays are used to penetrate the lower end angle of the coil cylinder at a certain small angle, and the X-ray transillumination thickness difference of the winding coil can be calculated by using the end angle of the coil cylinder close to a right angle, and then according to the three-dimensional wound core oil-immersed three-phase distribution transformer The non-destructive identification method of the non-disintegrated coil material and the identification method of the X-ray attenuation law of copper and aluminum in the airtight container can be used to identify the coil material. The following is the specific identification method. The method includes the following steps:

a、利用X射线机和X射线胶片对非拆解状态下的被测立体卷铁心油浸三相配电变压器进行拍照,在拍照时射线探伤机采用不同X射线管电压照射被测立体卷铁心油浸三相配电变压器有绕组区域,得一组拍照后工业射线胶片,该绕组照射区域为变压器任一角绕组的一角; a. Use the X-ray machine and X-ray film to take pictures of the tested three-dimensional wound core oil-immersed three-phase distribution transformer in the non-disassembled state. When taking pictures, the ray flaw detector uses different X-ray tube voltages to irradiate the tested three-dimensional wound core The oil-immersed three-phase distribution transformer has a winding area, and a set of photographed industrial radiography films is obtained. The winding irradiation area is a corner of any corner winding of the transformer;

在步骤a中X射线机放置要求为,X射线机窗口垂直向下, X射线胶片放置在立体卷铁心油浸三相配电变压器任一角绕组线圈部位下方, X射线胶片长轴与X射线机窗口平行; X射线机中心线到X射线胶片的距离,大于700mm,小于900mm;X射线机窗口中心到立体卷铁心油浸三相配电变压器透照部位绕组外壁的距离由偏心距公式计算,偏心距L的计算是:焦距F为X射线机中心线到X射线胶片的距离,单位为mm;X射线机透照管电压为320kV,曝光量由曝光量公式计算, X射线机曝光量为X射线机管电流乘以时间,单位为mA.min(毫安.分),焦距F为X射线机中心线到X射线胶片的距离; X射线胶片选用爱克发D4,增感屏为前后屏均为0.15mm的铅箔增感屏。 In step a, the placement requirements of the X-ray machine are as follows: the window of the X-ray machine is vertically downward, and the X-ray film is placed under any corner winding coil of the three-dimensional wound core oil-immersed three-phase distribution transformer. The windows are parallel; the distance from the center line of the X-ray machine to the X-ray film is greater than 700mm and less than 900mm; the distance from the center of the X-ray machine window to the outer wall of the transilluminated part of the winding of the three-dimensional wound core oil-immersed three-phase distribution transformer is calculated by the eccentricity formula, The calculation of the eccentricity L is: the focal length F is the distance from the center line of the X-ray machine to the X-ray film, the unit is mm; the voltage of the transillumination tube of the X-ray machine is 320kV, and the exposure amount is calculated by the exposure amount formula, and the exposure amount of the X-ray machine is X X-ray machine tube current multiplied by time, the unit is mA.min (milliampere.min), focal length F is the distance from the X-ray machine center line to the X-ray film; the X-ray film is Agfa D4, and the intensifying screen is the front and rear screens Both are 0.15mm lead foil intensifying screens.

X射线胶片放置要求为,在X射线胶片暗袋上贴有检测编号标记铅字码,X射线胶片暗袋用X射线胶片支架夹好,然后将X射线胶片支架贴于配电变压器任一角线圈下油箱底板外壁,并确保X射线胶片支架及胶片中心线、X射线机窗口中心线、X射线机中心线在同一平面内,X射线胶片支架及胶片露出油箱底板(或结缘)边缘10-20mm,将倾斜K值测量器垂直贴在立体卷铁心油浸三相配电变压器选定角线圈油箱面板外壁,倾斜K值测量器的铅棒垂直于X射线胶片支架并位于X射线胶片支架及胶片中线,倾斜K值测量器的铅棒下端抵住胶片暗袋。X射线胶片暗袋长125mm,宽85mm,暗袋内前增感屏和后感屏均为80×120mm的0.15mm铅箔增感屏,两增感屏之间的X射线胶片为80×120mm爱克发D4胶片,X射线胶片在暗室装好后用暗袋盖盖好。 The X-ray film placement requirements are as follows: the detection number mark and lead code are pasted on the X-ray film dark bag, the X-ray film dark bag is clamped with the X-ray film holder, and then the X-ray film holder is pasted under any corner coil of the distribution transformer The outer wall of the fuel tank bottom plate, and ensure that the X-ray film bracket and the center line of the film, the center line of the X-ray machine window, and the center line of the X-ray machine are in the same plane, and that the X-ray film bracket and the film expose the edge of the fuel tank bottom plate (or edge) by 10-20mm, Stick the inclined K value measuring device vertically on the outer wall of the oil tank panel of the selected angle coil of the three-dimensional wound iron core oil-immersed three-phase distribution transformer, and the lead rod of the inclined K value measuring device is perpendicular to the X-ray film support and is located on the X-ray film support and the film centerline , tilt the lower end of the lead rod of the K value measuring device against the film dark bag. The length of the X-ray film dark bag is 125mm, and the width is 85mm. The front intensifying screen and the rear intensifying screen in the dark bag are both 0.15mm lead foil intensifying screens of 80×120mm, and the X-ray film between the two intensifying screens is 80×120mm Agfa D4 film and X-ray film are covered with a dark bag after they are installed in the darkroom.

所述的X射线胶片支架用于将X射线胶片固定在立体卷铁心油浸三相配电变压器任一角线圈下油箱底板外壁,其具体结构如2和3所示,支撑板1通过螺丝安装在两个磁铁吸盘2上,支撑板规格为20×1.5×150mm碳纤维板条。磁铁吸盘2直径为30mm,厚度为11mm,背面中心有M3螺丝孔;铅托板3安装在支撑板1上,铅托板3由90×2×120mm铅板、碳纤维布造成,先用碳纤维布将铅板包裹,然后用树脂将包裹铅板的碳纤维布固化形成铅托板,用碳纤维布将支撑板1与铅托板3包裹在一起,再树脂碳纤维布固化。减蚀板4由两条25mm宽、2mm厚的丙纶织带连接在铅托板上,减蚀板4由20×1×120mm铅板、碳纤维布造成,碳纤维布将铅板包裹,然后用树脂将包裹铅板的碳纤维布固化形成减蚀板4,再用两条25mm宽、2mm厚的丙纶织带用树脂连接在铅托板上。。贴片时,X射线胶片暗袋放在X射线胶片支架内,X射线胶片暗袋与X射线胶片支架背托板对齐,X射线胶片暗袋贴铅字码面向上(向着X射线机方向),减蚀板压住X射线胶片暗袋右边。 The X-ray film bracket is used to fix the X-ray film on the outer wall of the bottom plate of the oil tank under any corner coil of the three-dimensional wound iron core oil-immersed three-phase distribution transformer. Its specific structure is shown in 2 and 3. The support plate 1 is installed on the On the two magnetic suckers 2, the specification of the support plate is 20×1.5×150mm carbon fiber slats. The diameter of the magnet sucker 2 is 30mm, the thickness is 11mm, and there is an M3 screw hole in the center of the back; the lead support plate 3 is installed on the support plate 1, and the lead support plate 3 is made of a 90×2×120mm lead plate and carbon fiber cloth. The lead plate is wrapped, and then the carbon fiber cloth wrapping the lead plate is cured with resin to form a lead pallet, the support plate 1 and the lead pallet 3 are wrapped together with carbon fiber cloth, and then the resin carbon fiber cloth is cured. Corrosion reduction plate 4 is connected to the lead supporting plate by two 25mm wide and 2mm thick polypropylene ribbons. The corrosion reduction plate 4 is made of 20×1×120mm lead plate and carbon fiber cloth. The carbon fiber cloth wraps the lead plate and then wraps it with resin. The carbon fiber cloth wrapping the lead plate is solidified to form the corrosion-reducing plate 4, and then two 25mm wide and 2mm thick polypropylene webbings are connected to the lead supporting plate with resin. . When patching, the X-ray film dark bag is placed in the X-ray film holder, the X-ray film dark bag is aligned with the X-ray film holder back plate, and the X-ray film dark bag is pasted with the typeface facing up (towards the direction of the X-ray machine), The erosion plate presses the right side of the X-ray film pocket.

斜K值测量器的结构如图4、5和6所示,立体卷铁心油浸三相配电变压器线圈材质鉴别X射线透照倾斜K值测量器,它包括碳纤维板5,在碳纤维板5的两端连接有磁铁吸盘6,在量磁铁吸盘6之间的碳纤维板5的中心线位置连接有铅棒7,碳纤维板5垂直贴在立体卷铁心油浸三相配电变压器线圈油箱面板板外壁,铅棒7垂直于X射线胶片且位于X射线胶片中线,铅棒7下端与立体卷铁心油浸三相配电变压器油箱底板齐平。碳纤维板5的宽度为20mm、厚度1.5mm、长度150mm。铅棒7截面为正方形,长度为6mm、长度50mm,在铅棒7和碳纤维板5外包裹有纤维布,纤维布与铅棒7用树脂固化,纤维布与碳纤维板5之间用树脂固化。 The structure of the inclined K value measuring device is shown in Figures 4, 5 and 6. The three-dimensional wound core oil-immersed three-phase distribution transformer coil material is identified. The X-ray transilluminated inclined K value measuring device includes a carbon fiber plate 5 and a carbon fiber plate 5 There are magnet suckers 6 connected to both ends of the measuring magnet suckers 6, and a lead rod 7 is connected to the center line of the carbon fiber plate 5 between the measuring magnet suckers 6. The carbon fiber plate 5 is vertically pasted on the three-dimensional wound core oil-immersed three-phase distribution transformer coil oil tank panel On the outer wall, the lead rod 7 is perpendicular to the X-ray film and is located on the center line of the X-ray film, and the lower end of the lead rod 7 is flush with the oil tank bottom plate of the three-dimensional wound iron core oil-immersed three-phase distribution transformer. The width of the carbon fiber plate 5 is 20 mm, the thickness is 1.5 mm, and the length is 150 mm. Lead rod 7 section is square, and length is 6mm, length 50mm, is wrapped with fiber cloth outside lead rod 7 and carbon fiber plate 5, and fiber cloth and lead rod 7 are solidified with resin, between fiber cloth and carbon fiber plate 5, are cured with resin.

所述的底片定位尺,它包括透明刻度尺8,在透明刻度尺8的下方设有背片9,透明刻度尺8的刻度0之前区域与背片9的端部相互连接;所述的背片9为透明的刻度尺,透明刻度尺8与背片9的刻度0线相互重合;透明刻度尺8和背片9为由菲林材料制得的直尺。 Described film positioning ruler, it comprises transparent scale 8, is provided with back sheet 9 below transparent scale 8, and the end portion of back sheet 9 is interconnected with the area before the scale 0 of transparent scale 8; Described back Sheet 9 is a transparent scale, and the scale 0 line of transparent scale 8 and back sheet 9 coincides with each other; transparent scale 8 and back sheet 9 are rulers made of film material.

b、将拍照后工业射线胶片进行显影、停影、定影、水洗、烘干处理变为立体卷铁心油浸三相配电变压器绕组线圈影像底片; b. Develop, stop, fix, wash, and dry the industrial radiographic film after taking pictures to become a three-dimensional wound core oil-immersed three-phase distribution transformer winding coil image film;

c、根据立体卷铁心油浸三相配电变压器非解体线圈X射线透照X射线胶片黑度测量方法得出所测结果,其结果利用立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照透照厚度计算方法计算出立体卷铁心油浸三相配电变压器线圈影像黑度和X射线透照透照厚度,计算并制作立体卷铁心油浸三相配电变压器线圈影像黑度常用对数-透照厚度曲线,求出曲线平均斜率的100倍, c. According to the blackness measurement method of three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil X-ray transillumination X-ray film blackness measurement method, the results use the three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material Differentiate the calculation method of X-ray transillumination and transillumination thickness Calculate the image blackness and X-ray transillumination transillumination thickness of three-dimensional wound core oil-immersed three-phase distribution transformer coil, calculate and make three-dimensional wound core oil-immersed three-phase distribution transformer coil image The logarithm-transillumination thickness curve is commonly used for blackness, and 100 times the average slope of the curve is calculated.

在步骤c中X射线透照透照厚度计算方法是利用立体卷铁心油浸三相配电变压器线圈筒体端角接近直角来计算立体卷铁心油浸三相配电变压器绕组线圈的X射线透照厚度,进行透照时,应在油箱外壁或绕组绝缘外壁X射线窗口中心下放置一个便于计算倾斜K值的倾斜K值测量器,在倾斜K值测量器上设有6mm×6mm×50mm的铅棒,倾斜K值测量器下端抵住X射线胶片;其倾斜K值为,OM为X射线机焦点中心到X射线胶片设置平面的距离(焦距F),单位mm; In step c, the X-ray transillumination thickness calculation method is to use the three-dimensional wound core oil-immersed three-phase distribution transformer coil cylinder end angle to be close to a right angle to calculate the X-ray transmission of the three-dimensional wound core oil-immersed three-phase distribution transformer winding coil According to the thickness, when performing transillumination, a tilt K value measuring device that is convenient for calculating the tilt K value should be placed under the center of the X-ray window on the outer wall of the fuel tank or the insulating outer wall of the winding. Lead rod, the lower end of the inclined K value measuring device is against the X-ray film; its inclined K value, OM is the distance from the focus center of the X-ray machine to the setting plane of the X-ray film (focal length F), the unit is mm;

        CP为被透照后显示在X射线胶片上的倾斜K值测量器铅棒影像末端到变压器绕组影像黑度规定第一点测点的距离,单位mm; CP is the distance from the end of the lead rod image of the tilted K value measuring device displayed on the X-ray film after being transilluminated to the first measuring point specified for the blackness of the transformer winding image, in mm;

        AB为K值测量器铅棒的长度,单位mm; AB is the length of the lead rod of the K value measuring device, in mm;

        T为K值测量器铅棒的厚度,单位mm; T is the thickness of the lead rod of the K value measuring device, in mm;

        GH-T为X射线机窗口中心在X射线胶片设置平面上的投影点到K值测量器铅棒端面的距离,或为偏心距L减去K值测量器铅棒外端面到变压器油箱外壁的距离,单位mm。 GH-T is the distance from the projection point of the X-ray machine window center on the X-ray film setting plane to the end face of the lead rod of the K value measuring device, or the eccentricity L minus the distance from the outer end face of the lead rod of the K value measuring device to the outer wall of the transformer oil tank Distance, in mm.

倾斜K值计算推算过程如下: The calculation process of tilt K value is as follows:

在X射线底片上,C’为倾斜K值测量器A点的投影,P点为黑度第一测量点,N为点为黑度第二测量点或第三测量点,T为倾斜K值测量器的厚度(边长),则P点的倾斜K值为: On the X-ray film, C' is the projection of point A of the tilt K value measuring device, point P is the first measurement point of blackness, point N is the second or third measurement point of blackness, and T is the tilt K value The thickness (side length) of the measuring device, then the inclination K value of point P is:

在直角三角形OMP中,又因为在ΔOMC相似于ΔABC’, 为了消除倾斜K值测量器的厚度对实际影响误差的影响, 计算出倾斜K值后,X射线胶片上线圈影像上任意两点的距离对应的X射线透照厚度差计算为: (单位mm),△T为X射线透照厚度差;△X为X射线胶片上线圈影像上任意两点的距离。 In the right triangle OMP, and because ΔOMC is similar to ΔABC', in order to eliminate the influence of the thickness of the inclined K value measuring device on the actual influence error, after calculating the inclined K value, the distance between any two points on the coil image on the X-ray film The corresponding X-ray transillumination thickness difference is calculated as: (unit mm), △T is the X-ray transillumination thickness difference; △X is the distance between any two points on the coil image on the X-ray film.

立体卷铁心油浸三相配电变压器X射线透照X射线胶片黑度测量方法为,将立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照X射线底片放到观片灯上,找到倾斜K值测量器影像, X射线底片装入底片定位尺中,底片定位尺长度方向顺着线圈影像垂直方向,并位于X射线底片黑度测量区域附近,将底片定位尺和底片固定在一起,用底片定位尺顺着线圈影像垂直方向测量倾斜K值测量器影像末端位置数据;使用黑白密度计沿着底片定位尺边缘测量底片黑度,找到黑度为2.10~2.00的黑度测量点A,记录黑度测量点A的黑度值及底片定位尺位置数据;找到黑度为1.85~1.75的黑度测量点B,记录黑度测量点B的黑度值及底片定位尺位置数据;找到黑度为1.65~1.55的黑度测量点C,记录黑度测量点C的黑度值及底片定位尺位置数据。  Three-dimensional wound core oil-immersed three-phase distribution transformer X-ray transillumination X-ray film blackness measurement method is to put three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification X-ray transillumination X-ray film on the viewing film On the lamp, find the image of the tilted K-value measuring device. Put the X-ray film into the film positioning ruler. Fix them together, use the film positioning ruler to measure the position data of the image end of the tilt K value measuring device along the vertical direction of the coil image; use a black and white densitometer to measure the blackness of the film along the edge of the film positioning ruler, and find the blackness of 2.10 to 2.00 Measuring point A, record the blackness value of blackness measuring point A and the position data of the film positioning ruler; find the blackness measuring point B with a blackness of 1.85~1.75, record the blackness value of blackness measuring point B and the position of the film positioning ruler Data; find the blackness measurement point C with a blackness of 1.65 to 1.55, and record the blackness value of the blackness measurement point C and the position data of the film positioning ruler. the

X射线底片黑度测量区域必须选择在黑度为1.5~4.5的立体卷铁心油浸三相配电变压器线圈影像区域内,黑度测量的三点定位于垂直于线圈形状切线的一条直线上。 The X-ray film blackness measurement area must be selected in the image area of the three-dimensional wound core oil-immersed three-phase distribution transformer coil with a blackness of 1.5 to 4.5. The three points of the blackness measurement are located on a straight line perpendicular to the tangent of the coil shape.

d、将被测立体卷铁心油浸三相配电变压器不同X射线管电压射线衰减系数—透照厚度曲线分别与铜和铝的不同X射线管电压射线衰减系数—透照厚度曲线进行比对,其值接近-1.0则线圈为铝,其值接近-3.7则线圈为铜;以鉴别被测立体卷铁心油浸三相配电变压器绕组线圈的材质。 d. Compare the different X-ray tube voltage ray attenuation coefficient-transillumination thickness curves of the measured three-dimensional wound core oil-immersed three-phase distribution transformer with the different X-ray tube voltage ray attenuation coefficient-transillumination thickness curves of copper and aluminum , the value is close to -1.0, the coil is aluminum, and the value is close to -3.7, the coil is copper; to identify the material of the measured three-dimensional wound core oil-immersed three-phase distribution transformer winding coil.

铜和铝的不同X射线管电压射线衰减系数—透照厚度曲线的生成方法是,焦距F=700mm,采用X射线机管电压分别为270kV和320KV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb,放置在X射线胶片上的等厚钢板厚度分别采用10mm和20mm;分别透照10~50mm铜阶梯试块、10~50mm铝阶梯试块、60~100mm铝阶梯试块,得12张标有编号的胶片,胶片经过经过暗室显影5min、暗室定影15min后得到的12张底片,将12张底片中的8张AL阶梯试块的各个阶梯进行黑度测量,并填入铝透照厚度黑度表;将12张底片中的4张Cu阶梯试块的各个阶梯进行黑度测量,并填入铜透照厚度黑度表;将铝透照厚度黑度表中黑度低于0.3的值去掉后取常用对数,生成铝透照厚度黑度常用对数表;;将铜透照厚度黑度表;中黑度低于0.3的值去掉后取常用对数,生成铜透照厚度黑度常用对数表;将铝透照厚度黑度常用对数表和铜透照厚度黑度常用对数表的数据绘制在一张铜铝阶梯试块X射线底片黑度常用对数-透照厚度曲线图中,得到四条铝X射线衰减曲线,得到四条铜X射线衰减曲线;四条铝的黑度常用对数-透照厚度曲线接近为直线,分别求出这些曲线平均斜率的100倍的绝对值,被测立体卷铁心油浸三相配电变压器绕组线圈曲线值小于铝曲线值则为铝,被测立体卷铁心油浸三相配电变压器绕组线圈曲线值大于1.0则为铜;以鉴别被测立体卷铁心油浸三相配电变压器绕组线圈的材质。 The generation method of different X-ray tube voltage ray attenuation coefficient-transillumination thickness curves of copper and aluminum is that the focal length F=700mm, the X-ray machine tube voltage is 270kV and 320KV, the exposure is 20mA.min, and the X-ray film loves Kefa D4 type, the front and rear screens of the intensifying screen are both 0.15mmPb, and the thickness of the equal-thickness steel plates placed on the X-ray film is 10mm and 20mm respectively; the copper ladder test block of 10-50mm and the aluminum ladder test block of 10-50mm are transilluminated respectively , 60 ~ 100mm aluminum ladder test block, get 12 films marked with numbers, 12 negatives obtained after the film was developed in the dark room for 5 minutes, and fixed in the dark room for 15 minutes, and each step of 8 AL ladder test blocks in the 12 negatives Carry out the blackness measurement, and fill in the aluminum transillumination thickness blackness table; measure the blackness of each step of the 4 Cu step test blocks in the 12 negatives, and fill in the copper transillumination thickness blackness table; Take the common logarithm after removing the value of the blackness lower than 0.3 in the thickness blackness table, and generate the common logarithm table of the thickness blackness of aluminum transillumination; the thickness blackness table of copper transillumination; the value of blackness lower than 0.3 After removal, the common logarithm is taken to generate the common logarithm table of the thickness and blackness of the copper transillumination; the data of the common logarithm table of the thickness and blackness of the aluminum transillumination and the common logarithm table of the thickness and blackness of the copper transillumination are drawn on a copper-aluminum ladder In the common logarithm-transillumination thickness curve of the X-ray film blackness of the test block, four aluminum X-ray attenuation curves are obtained, and four copper X-ray attenuation curves are obtained; the four aluminum blackness common logarithm-transillumination thickness curves are close to a straight line , respectively calculate the absolute value of 100 times the average slope of these curves, the measured three-dimensional wound core oil-immersed three-phase distribution transformer winding coil curve value is less than the aluminum curve value is aluminum, the measured three-dimensional wound core oil-immersed three-phase power distribution Transformer winding coil curve value greater than 1.0 is copper; to identify the material of the measured three-dimensional wound core oil-immersed three-phase distribution transformer winding coil.

具体过程为 The specific process is

1.实验室铜、铝X射线衰减系数透照工艺I:X射线透照如图7,焦距F=700mm,X射线机管电压为270kV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb,等厚钢板厚度10mm。 1. Laboratory copper and aluminum X-ray attenuation coefficient transillumination process I: X-ray transillumination is shown in Figure 7, focal length F=700mm, X-ray machine tube voltage is 270kV, exposure is 20mA.min, X-ray film Agfa D4 type, the front and rear screens of the intensifying screen are 0.15mmPb, and the thickness of the equal-thickness steel plate is 10mm.

2.实验室铜、铝X射线衰减系数透照工艺II :X射线透照如图7,焦距F=700mm,X射线机管电压为270kV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb, 等厚钢板厚度20mm。 2. Laboratory copper and aluminum X-ray attenuation coefficient transillumination process II: X-ray transillumination is shown in Figure 7, focal length F=700mm, X-ray machine tube voltage is 270kV, exposure is 20mA.min, X-ray film Agfa D4 type, the front and rear screens of the intensifying screen are 0.15mmPb, and the thickness of the equal-thickness steel plate is 20mm.

3.实验室铜、铝X射线衰减系数透照工艺III:X射线透照如图7,焦距F=700mm,X射线机管电压为320kV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb, 等厚钢板厚度10mm。 3. Laboratory copper and aluminum X-ray attenuation coefficient transillumination process III: X-ray transillumination is shown in Figure 7, focal length F=700mm, X-ray machine tube voltage is 320kV, exposure is 20mA.min, X-ray film Agfa D4 type, the front and rear screens of the intensifying screen are 0.15mmPb, and the thickness of the equal-thickness steel plate is 10mm.

4.实验室铜、铝X射线衰减系数透照工艺IV:X射线透照如图7,焦距F=700mm,X射线机管电压为320kV,曝光量为20mA.min,X射线胶片爱克发D4型,增感屏前后屏均为0.15mmPb, 等厚钢板厚度20mm。 4. Laboratory copper and aluminum X-ray attenuation coefficient transillumination process IV: X-ray transillumination is shown in Figure 7, focal length F=700mm, X-ray machine tube voltage is 320kV, exposure is 20mA.min, X-ray film Agfa D4 type, the front and rear screens of the intensifying screen are 0.15mmPb, and the thickness of the equal-thickness steel plate is 20mm.

5.利用透照工艺I在实验室中透照一组10~50mm铜阶梯试块, X射线胶片编号为270kVFe10Cu10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为270kVFe10Cu10-50。 5. Use the transillumination process I to transilluminate a group of 10-50mm copper ladder test blocks in the laboratory. The X-ray film number is 270kVFe10Cu10-50, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 270kVFe10Cu10-50.

6.利用透照工业III在实验室中透照一组10~50mm铜阶梯试块, X射线胶片编号为320kVFe10Cu10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe10Cu10-50。 6. Use Transillumination Industry III to transilluminate a group of 10-50mm copper ladder test blocks in the laboratory. The X-ray film number is 320kVFe10Cu10-50, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 320kVFe10Cu10-50.

7. 利用透照工艺II 在实验室中透照一组10~50mm铜阶梯试块, X射线胶片编号为270kVFe20Cu10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为270kVFe20Cu10-50。 7. Use the transillumination process II to transilluminate a group of 10-50mm copper ladder test blocks in the laboratory. The X-ray film number is 270kVFe20Cu10-50, and the number of the negative film obtained after darkroom development for 5 minutes and darkroom fixation for 15 minutes is 270kVFe20Cu10-50.

8. 利用透照工艺IV在实验室中透照一组10~50mm铜阶梯试块, X射线胶片编号为320kVFe20Cu10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe20Cu10-50。 8. Use the transillumination process IV to transilluminate a group of 10-50mm copper ladder test blocks in the laboratory. The X-ray film number is 320kVFe20Cu10-50, and the negative film number obtained after darkroom development for 5min and darkroom fixation for 15min is 320kVFe20Cu10-50.

9.利用透照工艺I在实验室中透照一组10~50mm铝阶梯试块, X射线胶片编号为270kVFe10Al10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为270kVFe10Al10-50。 9. Use the transillumination process I to transilluminate a group of 10-50mm aluminum ladder test blocks in the laboratory. The X-ray film number is 270kVFe10Al10-50, and the number of the negative film obtained after darkroom development for 5 minutes and darkroom fixation for 15 minutes is 270kVFe10Al10-50.

10.利用透照工艺I在实验室中透照一组60~100mm铝阶梯试块, X射线胶片编号为270kVFe10Al60-100,经过暗室显影5min、暗室定影15min后得到的底片编号为270kVFe10Al60-100。 10. Use the transillumination process I to transilluminate a group of 60-100mm aluminum ladder test blocks in the laboratory. The X-ray film number is 270kVFe10Al60-100, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 270kVFe10Al60-100.

11.利用透照工业III在实验室中透照一组10~50mm铝阶梯试块, X射线胶片编号为320kVFe10Al10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe10Al10-50。 11. Use Transillumination Industry III to transilluminate a group of 10-50mm aluminum ladder test blocks in the laboratory. The X-ray film number is 320kVFe10Al10-50, and the negative film number obtained after darkroom development for 5 minutes and darkroom fixation for 15 minutes is 320kVFe10Al10-50.

12.利用透照工业III在实验室中透照一组60~100mm铝阶梯试块, X射线胶片编号为320kVFe10Al60-100,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe10Al60-100。 12. Use Transillumination Industry III to transilluminate a group of 60-100mm aluminum ladder test blocks in the laboratory. The X-ray film number is 320kVFe10Al60-100, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 320kVFe10Al60-100.

13.利用透照工艺II 在实验室中透照一组10~50mm铝阶梯试块, X射线胶片编号为270kVFe20Al10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为。 13. Use the transillumination process II to transilluminate a group of 10-50mm aluminum ladder test blocks in the laboratory. The X-ray film number is 270kVFe20Al10-50, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is .

14.利用透照工艺II 在实验室中透照一组60~100mm铝阶梯试块, X射线胶片编号为270kVFe20Al60-100,经过暗室显影5min、暗室定影15min后得到的底片编号为270kVFe20Al60-100。 14. Use the transillumination process II to transilluminate a group of 60-100mm aluminum ladder test blocks in the laboratory. The X-ray film number is 270kVFe20Al60-100, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 270kVFe20Al60-100.

15.利用透照工艺IV在实验室中透照一组10~50mm铝阶梯试块, X射线胶片编号为320kVFe20Al10-50,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe20Al10-50。 15. Use the transillumination process IV to transilluminate a group of 10-50mm aluminum ladder test blocks in the laboratory. The X-ray film number is 320kVFe20Al10-50, and the number of the negative film obtained after darkroom development for 5min and darkroom fixation for 15min is 320kVFe20Al10-50.

16.利用透照工艺IV在实验室中透照一组60~100mm铝阶梯试块, X射线胶片编号为320kVFe20Al60-100,经过暗室显影5min、暗室定影15min后得到的底片编号为320kVFe20Al60-100。 16. Use the transillumination process IV to transilluminate a group of 60-100mm aluminum ladder test blocks in the laboratory. The X-ray film number is 320kVFe20Al60-100. After developing in the darkroom for 5min and fixing in the darkroom for 15min, the negative film number is 320kVFe20Al60-100.

17.利用黑白密度计,被别对阶梯试块影像底片270kVFe10Al10-50、270kVFe10Al60-100、320kVFe10Al10-50、320kVFe10Al60-100、270kVFe20Al10-50、270kVFe20Al60-100、320kVFe20Al10-50、320kVFe20Al60-100的各个阶梯进行黑度测量,并填入铝透照厚度黑度表(表1)。 17. Using a black-and-white densitometer, the steps of V, Fe20Al10-50, 270kVFe20Al60-100, 320kVFe20Al10Al10-50, Measure the blackness and fill in the aluminum transillumination thickness blackness table (Table 1).

18.利用黑白密度计,被别对阶梯试块影像底片片270kVFe10Cu10-50片、320kVFe10Cu10-50、270kVFe20Cu10-50、320kVFe20Cu10-50的各个阶梯进行黑度测量,并填入铜透照厚度黑度表(表2)。 18. Using a black and white densitometer, measure the blackness of each step of the ladder test block image negative film 270kVFe10Cu10-50, 320kVFe10Cu10-50, 270kVFe20Cu10-50, 320kVFe20Cu10-50, and fill in the copper transillumination thickness blackness table (Table 2).

19.将铝透照厚度黑度表(表1)中黑度低于0.3的值去掉取常用对数,生成铝透照厚度黑度常用对数表(表3)。 19. Remove the value of the blackness lower than 0.3 in the aluminum transillumination thickness blackness table (Table 1) and take the common logarithm to generate the aluminum transillumination thickness blackness common logarithm table (Table 3).

20.将铜透照厚度黑度表(表2)中黑度低于0.3的值去掉取常用对数,生成铜透照厚度黑度常用对数表(表4)。 20. Remove the value of the blackness lower than 0.3 in the copper transillumination thickness blackness table (Table 2) and take the common logarithm to generate the copper transillumination thickness blackness common logarithm table (Table 4).

21. 将铝透照厚度黑度常用对数表(表3)和铜透照厚度黑度常用对数表(表4)的数据绘制在一张铜铝阶梯试块X射线底片黑度常用对数-透照厚度曲线图(图8)中,得到270kVFe10Al、270kVFe20Al、320kVFe10Al、320kVFe20Al四条铝X射线衰减曲线,得到270kVFe10Cu、270kVFe20Cu、320kVFe10Cu、320kVFe20Cu四条铜X射线衰减曲线。图中四条铝的黑度常用对数-透照厚度曲线接近为直线,斜率的100倍约为-1.0;图中四条铜的黑度常用对数-透照厚度曲线接近为直线,斜率的100倍约为-3.7。 21. Draw the data of the common logarithm table of aluminum transillumination thickness blackness (Table 3) and the copper transillumination thickness blackness common logarithm table (Table 4) on a copper-aluminum ladder test block X-ray film blackness common logarithm In the number-transillumination thickness curve (Figure 8), four aluminum X-ray attenuation curves of 270kVFe10Al, 270kVFe20Al, 320kVFe10Al, and 320kVFe20Al are obtained, and four copper X-ray attenuation curves of 270kVFe10Cu, 270kVFe20Cu, 320kVFe10Cu, and 320kVFe20Cu are obtained. The four common logarithm-transillumination thickness curves of aluminum blackness in the figure are close to a straight line, and the slope of 100 times is about -1.0; The times are about -3.7.

22.在实际的立体卷铁心油浸三相配电变压器线圈材质鉴别无损检测工作中,先利用立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照方法透视拍摄到立体卷铁心油浸三相配电变压器线圈影像底片,再根据立体卷铁心油浸三相配电变压器非解体线圈材质鉴别X射线透照透照厚度计算方法、立体卷铁心油浸三相配电变压器非解体线圈X射线透照X射线胶片黑度测量方法测量和计算出立体卷铁心油浸三相配电变压器线圈影像黑度和X射线透照透照厚度,计算并制作立体卷铁心油浸三相配电变压器线圈影像黑度常用对数-透照厚度曲线,求出曲线平均斜率的100倍,其值接近-1.0则线圈为铝,其值接近-3.7则线圈为铜。 22. In the actual non-destructive testing of the coil material identification of the three-dimensional wound core oil-immersed three-phase distribution transformer, first use the X-ray transillumination method to identify the non-disintegrated coil material of the three-dimensional wound iron core oil-immersed three-phase distribution transformer. Iron core oil-immersed three-phase distribution transformer coil image film, and then according to the three-dimensional wound core oil-immersed three-phase distribution transformer non-disintegrated coil material identification X-ray transillumination transillumination thickness calculation method, three-dimensional wound iron core oil-immersed three-phase distribution transformer Disassembled coil X-ray transillumination X-ray film blackness measurement method Measure and calculate the blackness of the three-dimensional wound core oil-immersed three-phase distribution transformer coil image blackness and X-ray transillumination thickness, calculate and make the three-dimensional wound core oil-immersed three-phase The logarithmic-transillumination thickness curve is commonly used for the image blackness of distribution transformer coils, and the average slope of the curve is calculated 100 times. If the value is close to -1.0, the coil is aluminum, and if the value is close to -3.7, the coil is copper.

表1.铝透照厚度黑度表 Table 1. Aluminum transillumination thickness blackness table

表2.铜透照厚度黑度表 Table 2. Blackness table of copper transillumination thickness

表3.铝透照厚度黑度常用对数表 Table 3. Commonly used logarithmic table of aluminum transillumination thickness blackness

表4.铜透照厚度黑度常用对数表 Table 4. Copper transillumination thickness blackness common logarithm table

Claims (12)

1. a three dimensional wound core oil immersion Three-Phase Distribution Transformers non-disintegration texture of coil discrimination method, it is for three dimensional wound core oil immersion Three-Phase Distribution Transformers, the winding coil of three dimensional wound core oil immersion Three-Phase Distribution Transformers is triangularly arranged, have lower margin joist steel at oil tank bottom plate, it is characterized in that: the method comprises the following steps
A, utilize X-ray production apparatus and X-ray film, according to X-ray production apparatus arrangement technology, X-ray film arrangement technology, the non-three dimensional wound core oil immersion Three-Phase Distribution Transformers disassembled under state is taken pictures, when taking pictures, ray inspection machine adopts different x-ray tube voltage to irradiate three dimensional wound core oil immersion Three-Phase Distribution Transformers winding area, obtain one group of postindustrial radiographic film of taking pictures, this winding irradiation area is one jiao of three dimensional wound core oil immersion Three-Phase Distribution Transformers arbitrary angle winding;
B, postindustrial radiographic film of taking pictures carry out developing, stop shadow, fixing, washing, drying and processing become three dimensional wound core oil immersion Three-Phase Distribution Transformers winding coil image egative film;
C, draw blackness regulation measuring point blackness data and position data according to three dimensional wound core oil immersion Three-Phase Distribution Transformers non-solution body coil X ray transillumination x-ray film density measurement method, its position data utilizes three dimensional wound core oil immersion Three-Phase Distribution Transformers non-disintegration texture of coil discriminating X ray transillumination scanning thickness computing method to calculate the X ray scanning thickness that three dimensional wound core oil immersion Three-Phase Distribution Transformers coil image blackness specifies measuring point, calculates and makes three dimensional wound core oil immersion Three-Phase Distribution Transformers coil image blackness common logarithm-scanning thickness curve;
D, different for tested three dimensional wound core oil immersion Three-Phase Distribution Transformers X ray tube voltage attenuation coefficient-scanning thickness curve to be compared from the different tube voltage attenuation coefficient-scanning thickness curve of X ray of copper and aluminium respectively, obtain the absolute value of 100 times of these curve average gradients respectively, it is then aluminium that tested three dimensional wound core oil immersion Three-Phase Distribution Transformers winding coil curve values is less than aluminium curve values, and tested three dimensional wound core oil immersion Three-Phase Distribution Transformers winding coil curve values is greater than 1.0 for copper; To differentiate the material of tested three dimensional wound core oil immersion Three-Phase Distribution Transformers winding coil.
2. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 1 non-disintegration texture of coil discrimination method, it is characterized in that: in step a, X-ray production apparatus placement requirement is, X-ray production apparatus window vertically downward, X-ray film is placed on below winding coil position, three dimensional wound core oil immersion Three-Phase Distribution Transformers arbitrary angle, and X-ray film major axis is parallel with X-ray production apparatus window; X-ray production apparatus center line is greater than 700mm to the focal length F of X-ray film; X-ray production apparatus window center to the distance of three dimensional wound core oil immersion Three-Phase Distribution Transformers transillumination position winding outer wall by eccentric throw formulae discovery, in the calculating of eccentric throw L: focal length F is the distance of X-ray production apparatus center line to X-ray film, and unit is mm; X-ray production apparatus transillumination tube voltage is 320kV, and exposure is by exposure formulae discovery: X-ray production apparatus exposure is that X-ray production apparatus tube current is multiplied by the time, unit be mA.min (milliampere. point), focal length F is the distance of X-ray production apparatus center line to X-ray film; X-ray film is selected and is liked a gram D4, and intensifying screen shields the lead foil screen being 0.15mm before and after being.
3. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 1 non-disintegration texture of coil discrimination method, it is characterized in that: post on X-ray film camera bag and detect numbering mark lead word number, X-ray film camera bag X-ray film support clips, then X-ray film support is affixed on three dimensional wound core oil immersion Three-Phase Distribution Transformers arbitrary linea angulata circle lower fuel tank base plate outer wall, and guarantee X-ray film support and film center line, X-ray production apparatus window center line, X-ray production apparatus center line is in same plane, X-ray film support and film expose oil tank bottom plate edge 10-20mm, inclination K value measuring appliance is vertically attached to three dimensional wound core oil immersion Three-Phase Distribution Transformers and selectes linea angulata circle fuel tank panel outer wall, the lead rod of inclination K value measuring appliance is perpendicular to X-ray film support and be positioned at X-ray film support and film center line, the lead rod lower end of inclination K value measuring appliance props up film camera bag.
4. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 3 non-disintegration texture of coil discrimination method, it is characterized in that: the long 125mm of X-ray film camera bag, wide 85mm, in camera bag, front intensifying screen and rear sense screen are the 0.15mm lead foil screen of 80 × 120mm, X-ray film between two intensifying screens is that 80 × 120mm likes a gram D4 film, and X-ray film is built with camera bag lid after darkroom installs.
5. according to the three dimensional wound core oil immersion Three-Phase Distribution Transformers non-disintegration texture of coil discrimination method that claim 1 is stated, it is characterized in that: in step c, X ray transillumination scanning thickness computing method utilize the nearly right angle of three dimensional wound core oil immersion Three-Phase Distribution Transformers coil cylindrical shell end corner connection to calculate the X ray scanning thickness of three dimensional wound core oil immersion Three-Phase Distribution Transformers winding coil, when carrying out transillumination, the inclination K value measuring appliance that one is convenient to calculate inclination K value should be placed under fuel tank outer wall or winding insulation outer wall X-ray window center, inclination K value measuring appliance is provided with the lead rod of 6mm × 6mm × 50mm, inclination K value measuring appliance lower end props up X-ray film, its inclination K value is calculated as, and OM is that X-ray production apparatus focus center arranges the distance (focal length F) of plane to X-ray film, unit mm,
CP is the distance being specified first measuring point by the inclination K value measuring appliance lead rod image end that is presented at after transillumination on X-ray film to Transformer Winding image blackness, unit mm;
AB is the length of K value measuring appliance lead rod, unit mm;
T is the thickness of K value measuring appliance lead rod, unit mm;
GH-T is that X-ray production apparatus window center arranges the distance of the subpoint in plane to K value measuring appliance lead rod end face at X-ray film, or deducts the distance of K value measuring appliance lead rod outer face to transformer oil box outer wall, unit mm for eccentric throw L;
After calculating inclination K value, the X ray scanning thickness that on X-ray film, on coil image, the distance of any two points is corresponding calculates difference and is: (unit mm), and △ T is that X ray scanning thickness is poor; △ X is the distance of any two points on coil image on X-ray film.
6. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 1 non-disintegration texture of coil discrimination method, it is characterized in that: three dimensional wound core oil immersion Three-Phase Distribution Transformers non-solution body coil X ray transillumination x-ray film density measurement method is, non-for three dimensional wound core oil immersion Three-Phase Distribution Transformers disintegration texture of coil is differentiated X ray transillumination x-ray film is put on viewbox, find inclination K value measuring appliance image, x-ray film loads in egative film positioning rule, egative film positioning rule length direction is along coil image vertical direction, and be positioned at x-ray film density measurement areas adjacent, egative film positioning rule and egative film are fixed together, inclination K value measuring appliance image terminal position data are measured along coil image vertical direction by egative film positioning rule, use black and white densitometer along egative film positioning rule edge metering photographic density, find blackness be 2.10 ~ 2.00 density measurement point A, the blackness value of record density measurement point A and egative film positioning rule position data, find blackness be 1.85 ~ 1.75 density measurement point B, the blackness value of record density measurement point B and egative film positioning rule position data, find blackness be 1.65 ~ 1.55 density measurement point C, the blackness value of record density measurement point C and egative film positioning rule position data.
7. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 6 non-disintegration texture of coil discrimination method, it is characterized in that: it is that in the three dimensional wound core oil immersion Three-Phase Distribution Transformers coil imagery zone of 1.5 ~ 2.1, three one of density measurement is positioned on the straight line perpendicular to coil shape tangent line that x-ray film density measurement region must be chosen to be at blackness.
8. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 6 non-disintegration texture of coil discrimination method, it is characterized in that: for the ease of the record of x-ray film density measurement position, a Thin vertical lines mark must be made in the optical measuring head center of the intensive meter of black and white.
9. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 1 non-disintegration texture of coil discrimination method; it is characterized in that: the generation method of the different x-ray tube voltage attenuation coefficient-scanning thickness curve of copper and aluminium is; focal length F=700mm; X-ray production apparatus tube voltage is adopted to be respectively 270kV and 320KV; exposure is 20mA.min; X-ray film likes a gram D4 type; before and after intensifying screen, screen is 0.15mmPb, and the uniform thickness steel plate thickness be placed on X-ray film adopts 10mm and 20mm respectively; The step bar of transillumination 10 ~ 50mm copper, the test block of 10 ~ 50mm aluminum step wedge or ladder, the test block of 60 ~ 100mm aluminum step wedge or ladder respectively, obtain 12 films born serial numbers, 12 egative films of film through obtaining after scotography 5min, the fixing 15min in darkroom, each ladder of 8 AL step bars in 12 egative films is carried out density measurement, and inserts aluminium scanning thickness blackness table; Each ladder of 4 Cu step bars in 12 egative films is carried out density measurement, and inserts copper scanning thickness blackness table; By blackness in aluminium scanning thickness blackness table lower than 0.3 value remove after get common logarithm, generate aluminium scanning thickness blackness common logarithm table; By copper scanning thickness blackness table; Middle blackness lower than 0.3 value remove after get common logarithm, generate copper scanning thickness blackness common logarithm table; By the Plotting data of aluminium scanning thickness blackness common logarithm table and copper scanning thickness blackness common logarithm table in a copper aluminum step wedge or ladder test block x-ray film blackness common logarithm-scanning thickness curve map, obtain four aluminium X-ray attenuation curves, obtain four flat copper X-ray attenuation curves; Article four, the blackness common logarithm-scanning thickness curve of aluminium is close to straight line, and 100 times of slope are about-1.0; Blackness common logarithm-scanning thickness the curve of four flat coppers is close to straight line, and 100 times of slope are about-3.7.
10. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 3 non-disintegration texture of coil discrimination method, it is characterized in that: described X-ray film support comprises back up pad (1), the magnet sucking disc (2) that two can be adsorbed on three dimensional wound core oil immersion Three-Phase Distribution Transformers arbitrary linea angulata circle lower fuel tank base plate outer wall is connected at the two ends of back up pad (1), back up pad (2) is connected with plumbous supporting plate (3), plumbous supporting plate (3) is connected with corrosion inhibitor plate (4) by rope band, X-ray film camera bag is placed on after on plumbous supporting plate (3), corrosion inhibitor plate (4) is pushed down on the right of X-ray film camera bag, the formation of plumbous supporting plate (3) comprises stereotype, and back up pad (1) is connected on stereotype, is coated with carbon cloth in the junction of stereotype, stereotype and back up pad (1), carbon cloth by resin solidification in its overlay area, the formation of corrosion inhibitor plate (4) comprises stereotype, and stereotype is covered with carbon cloth, carbon cloth by resin solidification in its overlay area.
11. three dimensional wound core oil immersion Three-Phase Distribution Transformers non-disintegration texture of coil discrimination methods according to claim 3 or 5, it is characterized in that: described K value measuring appliance comprises carbon fiber board (5), magnet sucking disc (6) is connected with at the two ends of carbon fiber board (5), the position of center line of the carbon fiber board (5) between two magnet sucking discs (6) is connected with lead rod (7), carbon fiber board (5) is vertically attached to three dimensional wound core oil immersion Three-Phase Distribution Transformers coil fuel tank panel plate outer wall, lead rod (7) is perpendicular to X-ray film and be positioned at X-ray film center line, lead rod (7) lower end flushes with three dimensional wound core oil immersion Three-Phase Distribution Transformers oil tank bottom plate, lead rod (7) cross section is square, and the length of side is 6mm, length 50mm, is wrapped with fiber cloth at lead rod (7) and carbon fiber board (5), and fiber cloth and lead rod (7) resin solidification, use resin solidification between fiber cloth and carbon fiber board (5).
12. three dimensional wound core oil immersion Three-Phase Distribution Transformers according to claim 6 non-disintegration texture of coil discrimination method, it is characterized in that: it comprises transparent scale chi (1), be provided with tergite (9) in the below of transparent scale chi (8), the forefoot area of the scale 0 of transparent scale chi (8) and the end of tergite (9) are interconnected; Described tergite (9) is transparent rule, and transparent scale chi (8) overlaps with scale 0 line of tergite (9); Transparent scale chi (8) and tergite (9) are the ruler obtained by film material.
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