CN104500395A - Vortex compressor - Google Patents
Vortex compressor Download PDFInfo
- Publication number
- CN104500395A CN104500395A CN201410768170.4A CN201410768170A CN104500395A CN 104500395 A CN104500395 A CN 104500395A CN 201410768170 A CN201410768170 A CN 201410768170A CN 104500395 A CN104500395 A CN 104500395A
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- CN
- China
- Prior art keywords
- balance
- elementary
- helical coil
- price fixing
- positioning disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention relates to a vortex compressor. The vortex compressor comprises an electronic motor arranged on a gas guide machine base cover and is characterized in that the gas guide machine base cover is connected with a secondary fixed disc which is connected with a primary fixed disc, a primary swinging disc, a swinging disc positioning plate and a secondary swinging disc are arranged in a cavity formed by surrounding of the primary fixed disc, the secondary fixed disc and the gas guide machine base cover, the cavity is divided into a primary cavity and a secondary cavity by the swinging disc positioning plate, a power output shaft of the electronic motor is connected with a main crank, the other end of the main crank is an eccentric crank parallel to the axis of the main crank, the eccentric crank is connected with the center of secondary swinging disc by a bearing, a first pair of spiral coils is arranged on the opposite surfaces of the primary fixed disc and the primary swinging disc, and a second pair of spiral coils is arranged on the opposite surfaces of the secondary swinging disc and the secondary fixed disc. According to the vortex compressor, two-stage compression is adopted to alleviate vibration caused by eccentric mass when the swinging disc moves; and the main crank and a synchronized crank wheel can realize rolling friction by a fixed bearing, the service life is long and thin oil lubrication is avoided.
Description
Technical field
The present invention relates to a kind of scroll compressor, belong to field of mechanical technique.
Background technique
Scroll compressor belongs to the compressor of a kind of positive displacement compression, and compression member is made up of orbiter and quiet vortex.The shortcoming that existing scroll compressor exists is mainly: adopt crosshead shoe sliding friction, affect working life, need to use thin oil lubricant.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of scroll compressor is provided, long service life, without thin oil lubricant; Steady in operation process, quiet.
According to technological scheme provided by the invention, a kind of scroll compressor, comprise the motor being arranged on air guide support and covering, feature is: described air guide support lid connects secondary price fixing, secondary price fixing connects elementary price fixing, surround in the chamber formed at elementary price fixing, secondary price fixing and air guide support lid and elementary balance, balance positioning disk and secondary balance are set, chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance positioning disk, in the side of balance positioning disk, elementary balance is installed, at the opposite side of balance positioning disk, secondary balance is installed; The housing of described elementary price fixing arranges suction port, covers at air guide support and set out gas port, secondary gas port is set at the center of secondary price fixing; The pto＝power take-off connection of described motor is main turns axle, and the pto＝power take-off of main one end and motor of turning axle connects, and the main the other end turning axle is turn head with the main bias turning axle axis being parallel, and bias is turned head and is connected by bearing with the center of secondary balance;
First pair of helical coil is installed in the face that described elementary price fixing is relative with elementary balance, second pair of helical coil is installed in the face that secondary balance is relative with secondary price fixing; Described first pair of helical coil comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; Described second pair of helical coil comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; Described balance positioning disk is provided with gas port and three bearing mounting holes, and gas port is positioned at the center of balance positioning disk, and three bearing mounting holes are evenly arranged in the outer ring of gas port along the circumferencial direction of balance positioning disk; Install respectively by bearing in three bearing mounting holes of described balance positioning disk and synchronously turn wheel, synchronously turn on wheel and arrange two little bearing mounting holes, two little bearing mounting holes are arranged symmetrically in and synchronously turn wheel; Arrange elementary gas port at the center of described elementary balance, arrange three balance fingers at elementary balance and secondary balance respectively towards the side of balance positioning disk, three balance fingers are evenly arranged along the circumferencial direction of elementary balance and secondary balance respectively; Three balance fingers on described elementary balance are separately positioned on three and synchronously turn in a little bearing mounting hole of wheel, and three balance fingers on secondary balance are separately positioned on three and synchronously turn in another little bearing mounting hole of wheel.
Further, the importer of two helical coil in described first pair of helical coil and second pair of helical coil is in 180 °.
Further, described helical coil to be reeled around same center the bung flange shape that some circles obtain by band plate in same plane, and the spacing between each circle of bung flange shape is equal.
Further, a side of described band plate is provided with gap, a side of this gap buries casting in the plane of elementary price fixing, elementary balance, secondary balance and secondary price fixing.
The present invention has the following advantages: (1) the present invention adopts Two-stage Compression, can reduce the vibrations that when balance moves, eccentric mass causes; (2) the present invention is turned axle realized rolling friction by main, solves the defect do not grown in working life that sliding friction in prior art brings, and does not need profit oil; (3) the present invention in the course of the work, and power is uniform, the power of piston compressor pulsation in hinge structure, thus running is more steady, quiet.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the structural representation of helical coil.
Fig. 4 is helical coil unfolding state figure.
Fig. 5 is the structural representation of described elementary balance.
Fig. 6 is the right elevation of Fig. 5.
Fig. 7 is the structural representation of described secondary balance.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the structural representation of described balance positioning disk.
Figure 10 installs the structural representation synchronously turning the balance positioning disk of wheel.
Figure 11 is the described structural representation synchronously turning wheel.
Figure 12 is the structural representation that described master turns axle.
Figure 13 is the structural representation of described elementary price fixing.
Figure 14 is the structural representation of described secondary price fixing.
Figure 15 is working state schematic representation of the present invention.
Figure 16 is the B-B sectional view of Figure 15.
Embodiment
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Fig. 1 ~ Figure 16: as described in scroll compressor comprise vaporizer flange 30, elementary price fixing 31, elementary balance 32, first couple of helical coil 33-1, second couple of helical coil 33-2, balance positioning disk 34, synchronously turn wheel 35, balance finger 36, master turns axle 37, condenser flange 38, secondary balance 39, secondary price fixing 40, air guide support lid 41, motor 42, gas port 43, bearing mounting hole 44, little bearing mounting hole 45, elementary gas port 46, bias turns 47, suction port 48, air outlet 49, secondary gas port 50 etc.
As shown in Figure 1, the present invention includes the motor 42 be arranged on air guide support lid 41, air guide support lid 41 connects secondary price fixing 40, secondary price fixing 40 connects elementary price fixing 31, surround in the chamber formed at elementary price fixing 31, secondary price fixing 40 and air guide support lid 41 and elementary balance 32, balance positioning disk 34 and secondary balance 39 are set, chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance positioning disk 34, in the side of balance positioning disk 34, elementary balance 32 is installed, at the opposite side of balance positioning disk 34, secondary balance 39 is installed; The housing of described elementary price fixing 31 arranges suction port 48, air guide support lid 41 sets out gas port 49, secondary gas port 50 is set at the center of secondary price fixing 40; The pto＝power take-off connection of described motor 42 is main turns axle 37, as shown in figure 12, one end that described master turns axle 37 is provided with the hole and keyway that connect with the pto＝power take-off of motor 42 and coordinate, the main the other end turning axle 37 is turn 47 with the main bias turning axle 37 axis being parallel, and bias is turned 47 and is connected by bearing with the center of secondary balance 39;
First couple of helical coil 33-1 is installed in the face that described elementary price fixing 31 is relative with elementary balance 32, second couple of helical coil 33-2 is installed in the face that secondary balance 39 is relative with secondary price fixing 40; Described first couple of helical coil 33-1 comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; Described second couple of helical coil 33-2 comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; The importer of two helical coil in described first couple of helical coil 33-1 and second couple helical coil 33-2 is to being 180 ° (as shown in Figure 2); As shown in Figure 9, described balance positioning disk 34 is provided with gas port 43 and three bearing mounting holes 44, and gas port 43 is positioned at the center of balance positioning disk 34, and three bearing mounting holes 44 are evenly arranged in the outer ring of gas port 43 along the circumferencial direction of balance positioning disk 34; As shown in Figure 10, install respectively by bearing in three bearing mounting holes 44 of described balance positioning disk 34 and synchronously turn wheel 35, as shown in figure 11, described synchronously turning wheel 35 arranges two little bearing mounting holes, 45, two little bearing mounting holes 45 and is arranged symmetrically in and synchronously turns on wheel 35; As shown in Fig. 5 ~ Fig. 8, at the center of described elementary balance 32, elementary gas port 46 is set, arrange three balance fingers, 36, three balance fingers 36 at elementary balance 32 and secondary balance 39 respectively towards the side of balance positioning disk 34 to be evenly arranged along the circumferencial direction of elementary balance 32 and secondary balance 39 respectively; Three balance fingers 36 on described elementary balance 32 are separately positioned on three and synchronously turn in a little bearing mounting hole 45 of wheel 35, and three balance fingers 36 on secondary balance 39 are separately positioned on three and synchronously turn in another little bearing mounting hole 45 of wheel 35;
As shown in Figure 3, described helical coil to be reeled around same center the bung flange shape that some circles obtain by band plate in same plane, and the spacing between each circle of bung flange shape is equal; As shown in Figure 4, a side of described band plate is provided with gap, one side of this gap buries casting in the plane of elementary price fixing 31, elementary balance 32, secondary balance 39 and secondary price fixing 40, and helical coil and elementary price fixing 31, elementary balance 32, secondary balance 39 and secondary price fixing 40 are cast as one securely.
Working procedure of the present invention: the elementary price fixing 31 of scroll compressor of the present invention, secondary price fixing 40, air guide support lid 41 form a confined space jointly with motor 42, suction port 48 is connected with evaporating heat exchanger by vaporizer flange 30, and air outlet 49 is connected with condensing heat exchanger by condenser flange 38.
The power of motor 42 turns by main the elementary balance 32 of balance finger 36 that axle 37 is passed to the balance finger 36 at secondary balance 39 → its back side → synchronously turn wheel 35 → elementary balance 32 back side successively.
The gas compression path of scroll compressor 4 is as shown in Figure 15, Figure 16, gas enters the region 50 of helical coil 33 outmost turns → through the swing of elementary balance by suction port 48, gas to enter successively in 51 → Crescent area, meniscate region 52 → until near the region 53 of elementary gas port → enter secondary chamber 54 → again through the swing of secondary balance by elementary gas port 46 and gas port 43, and gas to enter successively in 55 → Crescent area, meniscate region 56 → until near the region 57 of secondary gas port → derive outdoor 58 by secondary gas port 50.
Advantage of the present invention: because secondary balance 39 and elementary balance 32 are subject to the restriction of balance positioning disk 34, it can only be parallel to the orbiting motion that spin axis makes circle.After the helical coil 33 on balance and price fixing engages each other, when circle swing made by balance, price fixing and balance periphery gas can be made to wriggle toward heart gradually, make gas obtain the compression of gradual change.Master turns axle 37 and often turns over an angle, and smaller volume unit, pressure uprises a unit.Volume or pressure are progressively change procedures.Therefore, main axle 37 load in period of rotation that turns is steady, very quiet when feature is for running.
The present invention adopts Two-stage Compression, can reduce the vibrations that when balance moves, eccentric mass causes; In addition, turn axle realize rolling friction by main, solve the defect do not grown in working life that sliding friction in prior art brings, and do not need profit oil.In addition, in the course of the work, power is uniform in the present invention, the power of piston compressor pulsation in hinge structure, thus running is more steady, quiet.
The present invention adopts Two-stage Compression, and its object is:
1, the geometric ratio of saturated gas can be realized without sudden change compression, the low pressure saturated gas come by vaporization chamber gradually reduces and is pressurized to high pressure saturated gas and removes condensation chamber, in the course of the work, power is uniform, the pulsating force that in hinge structure, piston compressor produces, thus running is more steady, quiet;
2, because of the eccentric swing of primary and secondary balance, the vibrations that can balance and cause when eccentric mass reduces balance motion are arranged with axisymmetric;
3, master turns axle and synchronously turns wheel and realizes rolling friction by rigid bearing, solves by the defect that the working life that crosshead shoe sliding friction brings is not grown in prior art, and no longer needs to use thin oil lubricant.
Claims (4)
1. a scroll compressor, comprise the motor (42) be arranged on air guide support lid (41), it is characterized in that: described air guide support lid (41) connects secondary price fixing (40), secondary price fixing (40) connects elementary price fixing (31), in elementary price fixing (31), secondary price fixing (40) and air guide support lid (41) surround in the chamber formed and arrange elementary balance (32), balance positioning disk (34) and secondary balance (39), chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance positioning disk (34), in the side of balance positioning disk (34), elementary balance (32) is installed, at the opposite side of balance positioning disk (34), secondary balance (39) is installed, the housing of described elementary price fixing (31) arranges suction port (48), air guide support lid (41) sets out gas port (49), secondary gas port (50) is set at the center of secondary price fixing (40), the pto＝power take-off connection of described motor (42) is main turns axle (37), the pto＝power take-off of main one end and motor (42) of turning axle (37) connects, the main the other end turning axle (37) is turn head (47) with the main bias turning axle (37) axis being parallel, and bias is turned head (47) and is connected by bearing with the center of secondary balance (39),
First pair of helical coil (33-1) is installed in the face that described elementary price fixing (31) is relative with elementary balance (32), second pair of helical coil (33-2) is installed in the face that secondary balance (39) is relative with secondary price fixing (40); Described first pair of helical coil (33-1) comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; Described second pair of helical coil (33-2) comprises two shapes, measure-alike helical coil, two mutual intussusceptions of helical coil; Described balance positioning disk (34) is provided with gas port (43) and three bearing mounting holes (44), gas port (43) is positioned at the center of balance positioning disk (34), and three bearing mounting holes (44) are evenly arranged in the outer ring of gas port (43) along the circumferencial direction of balance positioning disk (34); Install respectively by bearing in three bearing mounting holes (44) of described balance positioning disk (34) and synchronously turn wheel (35), synchronously turn on wheel (35) and arrange two little bearing mounting holes (45), two little bearing mounting holes (45) are arranged symmetrically in synchronously to be turned on wheel (35); At the center of described elementary balance (32), elementary gas port (46) is set, arrange three balance fingers (36) at elementary balance (32) and secondary balance (39) respectively towards the side of balance positioning disk (34), three balance fingers (36) are evenly arranged along the circumferencial direction of elementary balance (32) and secondary balance (39) respectively; Three balance fingers (36) on described elementary balance (32) are separately positioned on three and synchronously turn in a little bearing mounting hole (45) of wheel (35), and three balance fingers (36) on secondary balance (39) are separately positioned on three and synchronously turn in another little bearing mounting hole (45) of wheel (35).
2. scroll compressor as claimed in claim 1, is characterized in that: the importer of two helical coil in described first pair of helical coil (33-1) and second pair of helical coil (33-2) is to being 180 °.
3. scroll compressor as claimed in claim 1, is characterized in that: described helical coil to be reeled around same center the bung flange shape that some circles obtain by band plate in same plane, and the spacing between each circle of bung flange shape is equal.
4. scroll compressor as claimed in claim 3, it is characterized in that: on a side of described band plate, be provided with gap, a side of this gap buries casting in the plane of elementary price fixing (31), elementary balance (32), secondary balance (39) and secondary price fixing (40).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410768170.4A CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410768170.4A CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104500395A true CN104500395A (en) | 2015-04-08 |
| CN104500395B CN104500395B (en) | 2016-08-17 |
Family
ID=52941830
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410768170.4A Active CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104500395B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0747596A2 (en) * | 1995-06-07 | 1996-12-11 | Varian Associates, Inc. | High displacement rate, scrolltype, fluid handling apparatus |
| EP1148246A2 (en) * | 2000-04-19 | 2001-10-24 | Unipulse Corporation | Scroll compressor and scroll-type pressure transformer |
| JP2004092561A (en) * | 2002-09-02 | 2004-03-25 | A & A Kenkyusho:Kk | Scroll fluid machine |
| US20070224069A1 (en) * | 2006-03-27 | 2007-09-27 | Anest Iwata Corporation | Scroll fluid machine |
| CN102257276A (en) * | 2008-12-18 | 2011-11-23 | 株式会社富石 | Scroll fluid machine |
| CN102817841A (en) * | 2011-06-07 | 2012-12-12 | 思科涡旋科技(杭州)有限公司 | Scroll-type volume displacement device with bidirectional thrust bearings |
| CN103032318A (en) * | 2011-09-30 | 2013-04-10 | 丹佛斯（天津）有限公司 | Bracket for scroll compressor and scroll compressor |
| CN204371673U (en) * | 2014-12-12 | 2015-06-03 | 沙无埃 | Scroll compressor |
-
2014
- 2014-12-12 CN CN201410768170.4A patent/CN104500395B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0747596A2 (en) * | 1995-06-07 | 1996-12-11 | Varian Associates, Inc. | High displacement rate, scrolltype, fluid handling apparatus |
| EP1148246A2 (en) * | 2000-04-19 | 2001-10-24 | Unipulse Corporation | Scroll compressor and scroll-type pressure transformer |
| JP2004092561A (en) * | 2002-09-02 | 2004-03-25 | A & A Kenkyusho:Kk | Scroll fluid machine |
| US20070224069A1 (en) * | 2006-03-27 | 2007-09-27 | Anest Iwata Corporation | Scroll fluid machine |
| CN102257276A (en) * | 2008-12-18 | 2011-11-23 | 株式会社富石 | Scroll fluid machine |
| CN102817841A (en) * | 2011-06-07 | 2012-12-12 | 思科涡旋科技(杭州)有限公司 | Scroll-type volume displacement device with bidirectional thrust bearings |
| CN103032318A (en) * | 2011-09-30 | 2013-04-10 | 丹佛斯（天津）有限公司 | Bracket for scroll compressor and scroll compressor |
| CN204371673U (en) * | 2014-12-12 | 2015-06-03 | 沙无埃 | Scroll compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104500395B (en) | 2016-08-17 |
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