CN104500395B - Screw compressor - Google Patents
Screw compressor Download PDFInfo
- Publication number
- CN104500395B CN104500395B CN201410768170.4A CN201410768170A CN104500395B CN 104500395 B CN104500395 B CN 104500395B CN 201410768170 A CN201410768170 A CN 201410768170A CN 104500395 B CN104500395 B CN 104500395B
- Authority
- CN
- China
- Prior art keywords
- balance
- primary
- price fixing
- helical coil
- location dish
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000001939 inductive effect Effects 0.000 claims abstract description 17
- 238000009434 installation Methods 0.000 claims abstract description 4
- 208000005168 Intussusception Diseases 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract description 9
- 238000007906 compression Methods 0.000 abstract description 9
- 239000000314 lubricant Substances 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000010349 pulsation Effects 0.000 description 2
- 239000006200 vaporizer Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
- Rotary Pumps (AREA)
Abstract
The present invention relates to a kind of screw compressor, including the motor being arranged on inducing QI support lid, feature is: described inducing QI support lid connects secondary price fixing, secondary price fixing connects primary price fixing, surrounding at primary price fixing, secondary price fixing and inducing QI support lid and arrange primary balance, balance location dish and secondary balance in the chamber formed, chamber is separated into primary chamber and secondary chamber by balance location dish;The main axle that turns of power output shaft connection of described motor, the main other end turning axle is to turn the parallel bias of axle axis turn head with main, and bias turns being connected centrally through bearing of head and secondary balance;On the face that described primary price fixing is relative with primary balance, installation first is to helical coil, the face that secondary balance is relative with secondary price fixing is installed second to helical coil.The present invention uses Two-stage Compression, the vibrations that when can reduce balance motion, eccentric mass causes;Master turns axle and synchronization is turned wheel and realized rolling friction by fixing bearing, and service life is long, without thin oil lubricant.
Description
Technical field
The present invention relates to a kind of screw compressor, belong to field of mechanical technique.
Background technology
Screw compressor belongs to the compressor of a kind of positive displacement compression, and compression member is made up of orbiter and quiet vortex.The shortcoming that existing screw compressor exists is mainly: uses crosshead shoe sliding friction, affects service life, need to use thin oil lubricant.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of screw compressor, service life length, without thin oil lubricant;In operation process steady, quiet.
The technical scheme provided according to the present invention, a kind of screw compressor, including the motor being arranged on inducing QI support lid, feature is: described inducing QI support lid connects secondary price fixing, secondary price fixing connects primary price fixing, surround at primary price fixing, secondary price fixing and inducing QI support lid and the chamber formed arranges primary balance, balance location dish and secondary balance, chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance location dish, install primary balance in the side of balance location dish, the opposite side at balance location dish installs secondary balance;The housing of described primary price fixing arranges air inlet, inducing QI support lid arranges gas outlet, at the centrally disposed secondary gas port of secondary price fixing;The main axle that turns of power output shaft connection of described motor, main one end turning axle and the power output shaft connection of motor, the main other end turning axle is to turn the parallel bias of axle axis turn head with main, and bias turns being connected centrally through bearing of head and secondary balance;
On the face that described primary price fixing is relative with primary balance, installation first is to helical coil, the face that secondary balance is relative with secondary price fixing is installed second to helical coil;Described first pair of helical coil includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;Described second pair of helical coil includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;Described balance location dish is provided with gas port and three bearing mounting holes, and gas port is positioned at the center of balance location dish, and three bearing mounting holes are evenly arranged in the outer ring of gas port along the circumferencial direction of balance location dish;Installing synchronization by bearing respectively in three bearing mounting holes of described balance location dish and turn wheel, synchronize to turn to arrange two little bearing mounting holes on wheel, two little bearing mounting holes are arranged symmetrically in synchronization and turn wheel;At the centrally disposed primary gas port of described primary balance, being respectively provided with three balance fingers at primary balance and secondary balance towards the side of balance location dish, three balance fingers are evenly arranged along the circumferencial direction of primary balances and secondary balances respectively;Three balance fingers on described primary balance are separately positioned in the little bearing mounting hole that wheel is turned in three synchronizations, and three balance fingers on secondary balance are separately positioned in another little bearing mounting hole that wheel is turned in three synchronizations.
Further, the import direction of two helical coil in described first pair of helical coil and second pair of helical coil is 180 °.
Further, described helical coil is wound, by band plate, the bung flange shape that some circles obtain in approximately the same plane around same center, and the spacing between each circle of bung flange shape is equal.
Further, being provided with gap on a side of described band plate, a side of this gap buries to be cast in the plane of primary price fixing, primary balance, secondary balance and secondary price fixing.
The invention have the advantages that (1) present invention uses Two-stage Compression, the vibrations that when can reduce balance motion, eccentric mass causes;(2) present invention is turned axle realized rolling friction by main, solves the defect do not grown the service life that sliding friction in prior art brings, and need not profit oil;(3) present invention is in the course of the work, and power is uniform, the power of piston compressor pulsation in hinge structure, thus operating is more steady, quiet.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the structural representation of helical coil.
Fig. 4 is helical coil unfolding state figure.
Fig. 5 is the structural representation of described primary balance.
Fig. 6 is the right view of Fig. 5.
Fig. 7 is the structural representation of described secondary balance.
Fig. 8 is the left view of Fig. 7.
Fig. 9 is the structural representation of described balance location dish.
Figure 10 is to install the structural representation synchronizing to turn the balance location dish of wheel.
Figure 11 is the structural representation that wheel is turned in described synchronization.
Figure 12 is the structural representation that described master turns axle.
Figure 13 is the structural representation of described primary price fixing.
Figure 14 is the structural representation of described secondary price fixing.
Figure 15 is the working state schematic representation of the present invention.
Figure 16 is the B-B sectional view of Figure 15.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
Shown in Fig. 1~Figure 16: as described in screw compressor include vaporizer flange 30, primary price fixing 31, primary balance 32, first pair of helical coil 33-1, second pair of helical coil 33-2, balance location dish 34, wheel 35 is turned in synchronization, balance finger 36, master turns axle 37, condenser flange 38, secondary balance 39, secondary price fixing 40, inducing QI support lid 41, motor 42, gas port 43, bearing mounting hole 44, little bearing mounting hole 45, primary gas port 46, bias turns 47, air inlet 48, gas outlet 49, secondary gas port 50 etc..
As shown in Figure 1, the present invention includes the motor 42 being arranged on inducing QI support lid 41, inducing QI support lid 41 connects secondary price fixing 40, secondary price fixing 40 connects primary price fixing 31, surround at primary price fixing 31, secondary price fixing 40 and inducing QI support lid 41 and the chamber formed arranges primary balance 32, balance location dish 34 and secondary balance 39, chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance location dish 34, install primary balance 32 in the side of balance location dish 34, the opposite side at balance location dish 34 installs secondary balance 39;The housing of described primary price fixing 31 arranges air inlet 48, inducing QI support lid 41 arranges gas outlet 49, at the centrally disposed secondary gas port 50 of secondary price fixing 40;The power output shaft connection of described motor 42 is main turns axle 37, as shown in figure 12, described master turns one end of axle 37 and is provided with hole and the keyway that the power output shaft connection with motor 42 coordinates, the main other end turning axle 37 is to turn 47 with the main parallel bias of axle 37 axis that turns, bias turn 47 with being connected centrally through bearing of secondary balance 39;
On the face that described primary price fixing 31 is relative with primary balance 32, installation first is to helical coil 33-1, the face that secondary balance 39 is relative with secondary price fixing 40 is installed second to helical coil 33-2;Described first pair of helical coil 33-1 includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;Described second pair of helical coil 33-2 includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;The import direction of two helical coil in described first pair of helical coil 33-1 and second pair of helical coil 33-2 is 180 ° (as shown in Figure 2);As it is shown in figure 9, described balance location dish 34 is provided with gas port 43 and three bearing mounting holes 44, gas port 43 is positioned at the center of balance location dish 34, and three bearing mounting holes 44 are evenly arranged in the outer ring of gas port 43 along the circumferencial direction of balance location dish 34;As shown in Figure 10, in three bearing mounting holes 44 of described balance location dish 34, by bearing, synchronization is installed respectively turns wheel 35, as shown in figure 11, described synchronization is turned and is arranged two little bearing mounting holes 45 on wheel 35, and two little bearing mounting holes 45 are arranged symmetrically in synchronization and turn on wheel 35;As shown in Fig. 5~Fig. 8, centrally disposed primary gas port 46 at described primary balance 32, being respectively provided with three balance fingers 36 at primary balance 32 and secondary balance 39 towards the side of balance location dish 34, three balance fingers 36 are evenly arranged along the circumferencial direction of primary balances 32 and secondary balances 39 respectively;Three balance fingers 36 on described primary balance 32 are separately positioned in the little bearing mounting hole 45 that wheel 35 is turned in three synchronizations, and three balance fingers 36 on secondary balance 39 are separately positioned in another little bearing mounting hole 45 that wheel 35 is turned in three synchronizations;
As it is shown on figure 3, described helical coil is wound, by band plate, the bung flange shape that some circles obtain in approximately the same plane around same center, the spacing between each circle of bung flange shape is equal;As shown in Figure 4, a side of described band plate is provided with gap, one side of this gap buries to be cast in the plane of primary price fixing 31, primary balance 32, secondary balance 39 and secondary price fixing 40, makes helical coil be cast as one securely with primary price fixing 31, primary balance 32, secondary balance 39 and secondary price fixing 40.
The work process of the present invention: the primary price fixing 31 of screw compressor of the present invention, secondary price fixing 40, inducing QI support lid 41 collectively constitute a confined space with motor 42, air inlet 48 is connected with evaporating heat exchanger by vaporizer flange 30, and gas outlet 49 is connected with condensing heat exchanger by condenser flange 38.
The power of motor 42 is transferred to the primary balance 32 of balance finger 36 at the balance finger 36 at secondary balance 39 → its back side → synchronize to turn wheel 35 → primary balance 32 back side successively by the main axle 37 that turns.
The gas compression path of screw compressor 4 is as shown in Figure 15, Figure 16, gas is entered the region 50 of helical coil 33 outmost turns → through the swing of primary balance by air inlet 48, gas sequentially enters in 51 → Crescent area, meniscate region 52 → until near the region 53 of primary gas port → entered secondary chamber 54 → again through the swing of secondary balance by primary gas port 46 and gas port 43, and gas sequentially enters in 55 → Crescent area, meniscate region 56 → until near the region 57 of secondary gas port → derived outdoor 58 by secondary gas port 50.
Advantages of the present invention: owing to secondary balance 39 and primary balance 32 are limited by balance location dish 34, it can only be parallel to rotation axis and make the orbiting motion of circle.After the helical coil 33 on balance with price fixing engages each other, when circle swing made by balance, price fixing and balance periphery gas can be made gradually to wriggle toward heart, make gas obtain the compression of gradual change.Main turning axle 37 and often turn over an angle, volume diminishes a unit, and pressure uprises a unit.Volume or pressure are that process is changed stepwise.Therefore, main axle 37 load in swing circle that turns is steady, the quietest when feature is for running.
The present invention uses Two-stage Compression, the vibrations that when can reduce balance motion, eccentric mass causes;It addition, turn axle realize rolling friction by main, solve the defect do not grown the service life that sliding friction in prior art brings, and need not profit oil.It addition, the present invention is in the course of the work, power is uniform, the power of piston compressor pulsation in hinge structure, thus operating is more steady, quiet.
The present invention uses Two-stage Compression, and its purpose is:
1, the geometric ratio of saturated gas can be realized without sudden change compression, the low pressure saturated gas come by vaporization chamber gradually reduces and is pressurized to high pressure saturated gas and removes condensation chamber, and in the course of the work, power is uniform, the pulsating force that in hinge structure, piston compressor produces, thus operating is more steady, quiet;
2, because of the eccentric swing of primary and secondary balance, arrange with axial symmetry and can balance the vibrations caused when eccentric mass reduces balance motion;
3, master turns axle and synchronization is turned wheel and realized rolling friction by fixing bearing, solves the defect do not grown the service life brought with crosshead shoe sliding friction in prior art, and is no longer necessary to use thin oil lubricant.
Claims (4)
1. a screw compressor, including the motor (42) being arranged in inducing QI support lid (41), it is characterized in that: described inducing QI support lid (41) connects secondary price fixing (40), secondary price fixing (40) connects primary price fixing (31), primary price fixing (31), secondary price fixing (40) and inducing QI support lid (41) are surrounded and are arranged primary balance (32) in the chamber formed, balance location dish (34) and secondary balance (39), chamber is separated into the primary chamber of the left and right sides and secondary chamber by balance location dish (34), in the side of balance location dish (34), primary balance (32) is installed, opposite side in balance location dish (34) installs secondary balance (39);The housing of described primary price fixing (31) arranges air inlet (48), inducing QI support lid (41) arranges gas outlet (49), the centrally disposed secondary gas port (50) of secondary price fixing (40);The power output shaft connection of described motor (42) is main turns axle (37), main one end turning axle (37) and the power output shaft connection of motor (42), the main other end turning axle (37) be to turn the parallel bias of axle (37) axis turn head (47) with main, and bias turns being connected centrally through bearing of head (47) and secondary balance (39);
On the face that described primary price fixing (31) is relative with primary balance (32), installation first is to helical coil (33-1), the face that secondary balance (39) is relative with secondary price fixing (40) is installed second to helical coil (33-2);Described first pair of helical coil (33-1) includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;Described second pair of helical coil (33-2) includes two shapes, equivalently-sized helical coil, two mutual intussusceptions of helical coil;Described balance location dish (34) is provided with gas port (43) and three bearing mounting holes (44), gas port (43) is positioned at the center of balance location dish (34), and three bearing mounting holes (44) are evenly arranged in the outer ring of gas port (43) along the circumferencial direction of balance location dish (34);In three bearing mounting holes (44) of described balance location dish (34), by bearing, synchronization is installed respectively turns wheel (35), synchronization is turned and is arranged two little bearing mounting holes (45) on wheel (35), and two little bearing mounting holes (45) are arranged symmetrically in synchronization and turn on wheel (35);Centrally disposed primary gas port (46) described primary balance (32), being respectively provided with three balance fingers (36) primary balance (32) and secondary balance (39) towards the side of balance location dish (34), three balance fingers (36) are evenly arranged along the circumferencial direction of primary balances (32) and secondary balance (39) respectively;Three balance fingers (36) on described primary balance (32) are separately positioned in the little bearing mounting hole (45) that wheel (35) is turned in three synchronizations, and three balance fingers (36) on secondary balance (39) are separately positioned in another little bearing mounting hole (45) that wheel (35) is turned in three synchronizations.
2. screw compressor as claimed in claim 1, is characterized in that: the import direction of two helical coil in described first pair of helical coil (33-1) and second pair of helical coil (33-2) is 180 °.
3. screw compressor as claimed in claim 1, is characterized in that: described helical coil is wound, by band plate, the bung flange shape that some circles obtain in approximately the same plane around same center, and the spacing between each circle of bung flange shape is equal.
4. screw compressor as claimed in claim 3, it is characterized in that: be provided with gap on a side of described band plate, a side of this gap buries to be cast in the plane of primary price fixing (31), primary balance (32), secondary balance (39) and secondary price fixing (40).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410768170.4A CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410768170.4A CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Publications (2)
Publication Number | Publication Date |
---|---|
CN104500395A CN104500395A (en) | 2015-04-08 |
CN104500395B true CN104500395B (en) | 2016-08-17 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201410768170.4A Expired - Fee Related CN104500395B (en) | 2014-12-12 | 2014-12-12 | Screw compressor |
Country Status (1)
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CN (1) | CN104500395B (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5616015A (en) * | 1995-06-07 | 1997-04-01 | Varian Associates, Inc. | High displacement rate, scroll-type, fluid handling apparatus |
EP1148246A3 (en) * | 2000-04-19 | 2002-11-20 | Unipulse Corporation | Scroll compressor and scroll-type pressure transformer |
JP3761503B2 (en) * | 2002-09-02 | 2006-03-29 | 株式会社エーアンドエー研究所 | Scroll fluid machinery |
JP4837416B2 (en) * | 2006-03-27 | 2011-12-14 | アネスト岩田株式会社 | Scroll fluid machinery |
CN102257276B (en) * | 2008-12-18 | 2014-04-30 | 株式会社富石 | Scroll fluid machine |
CN102817841B (en) * | 2011-06-07 | 2015-07-08 | 思科涡旋科技(杭州)有限公司 | Scroll-type volume displacement device with bidirectional thrust bearings |
CN103032318B (en) * | 2011-09-30 | 2015-07-08 | 丹佛斯(天津)有限公司 | Bracket for scroll compressor and scroll compressor |
CN204371673U (en) * | 2014-12-12 | 2015-06-03 | 沙无埃 | Scroll compressor |
-
2014
- 2014-12-12 CN CN201410768170.4A patent/CN104500395B/en not_active Expired - Fee Related
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Publication number | Publication date |
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CN104500395A (en) | 2015-04-08 |
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PB01 | Publication | ||
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SE01 | Entry into force of request for substantive examination | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160817 |