CN104498076B - A kind of method that light oil is produced in the hydrocarbon stream of self-contained heavy oil - Google Patents
A kind of method that light oil is produced in the hydrocarbon stream of self-contained heavy oil Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 177
- 239000003921 oil Substances 0.000 title claims abstract description 165
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 112
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 110
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 105
- 239000000295 fuel oil Substances 0.000 title claims abstract description 36
- 239000007791 liquid phase Substances 0.000 claims abstract description 191
- 230000008016 vaporization Effects 0.000 claims abstract description 122
- 238000009834 vaporization Methods 0.000 claims abstract description 117
- 239000012071 phase Substances 0.000 claims abstract description 105
- 238000010438 heat treatment Methods 0.000 claims abstract description 63
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 26
- 239000012808 vapor phase Substances 0.000 claims abstract description 20
- 238000002309 gasification Methods 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 119
- 239000011269 tar Substances 0.000 claims description 107
- 238000009835 boiling Methods 0.000 claims description 90
- 239000011280 coal tar Substances 0.000 claims description 88
- 238000000926 separation method Methods 0.000 claims description 51
- 238000004939 coking Methods 0.000 claims description 47
- 239000003245 coal Substances 0.000 claims description 39
- 238000005406 washing Methods 0.000 claims description 20
- 238000004140 cleaning Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 239000001257 hydrogen Substances 0.000 claims description 12
- 229910052739 hydrogen Inorganic materials 0.000 claims description 12
- 239000003208 petroleum Substances 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 10
- 230000005494 condensation Effects 0.000 claims description 10
- 239000000470 constituent Substances 0.000 claims description 9
- 238000001704 evaporation Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 239000002956 ash Substances 0.000 claims description 6
- 238000004227 thermal cracking Methods 0.000 claims description 6
- 238000005336 cracking Methods 0.000 claims description 5
- 235000002918 Fraxinus excelsior Nutrition 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- 239000003079 shale oil Substances 0.000 claims description 4
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 3
- 239000005977 Ethylene Substances 0.000 claims description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 3
- 238000004523 catalytic cracking Methods 0.000 claims description 3
- 238000004517 catalytic hydrocracking Methods 0.000 claims description 3
- 238000007233 catalytic pyrolysis Methods 0.000 claims description 3
- 239000010763 heavy fuel oil Substances 0.000 claims description 3
- 239000000376 reactant Substances 0.000 claims description 3
- 239000011275 tar sand Substances 0.000 claims description 3
- 238000006482 condensation reaction Methods 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 27
- 239000002994 raw material Substances 0.000 description 20
- 239000000571 coke Substances 0.000 description 17
- 239000010426 asphalt Substances 0.000 description 16
- 239000000243 solution Substances 0.000 description 14
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 12
- 239000011294 coal tar pitch Substances 0.000 description 12
- 239000011295 pitch Substances 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000000197 pyrolysis Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 239000002199 base oil Substances 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 238000004821 distillation Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008020 evaporation Effects 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 230000006837 decompression Effects 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000005373 pervaporation Methods 0.000 description 4
- 238000005292 vacuum distillation Methods 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 3
- 238000004508 fractional distillation Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- WURBVZBTWMNKQT-UHFFFAOYSA-N 1-(4-chlorophenoxy)-3,3-dimethyl-1-(1,2,4-triazol-1-yl)butan-2-one Chemical compound C1=NC=NN1C(C(=O)C(C)(C)C)OC1=CC=C(Cl)C=C1 WURBVZBTWMNKQT-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010504 bond cleavage reaction Methods 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000007859 condensation product Substances 0.000 description 2
- 238000006477 desulfuration reaction Methods 0.000 description 2
- 230000023556 desulfurization Effects 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 239000011287 low-temperature tar Substances 0.000 description 2
- 229920002521 macromolecule Polymers 0.000 description 2
- 239000011331 needle coke Substances 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 125000005575 polycyclic aromatic hydrocarbon group Chemical group 0.000 description 2
- 239000003223 protective agent Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000007017 scission Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 241001441723 Takifugu Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007701 flash-distillation Methods 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002010 green coke Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004058 oil shale Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002641 tar oil Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G7/00—Distillation of hydrocarbon oils
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/10—Feedstock materials
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/40—Characteristics of the process deviating from typical ways of processing
- C10G2300/4056—Retrofitting operations
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/26—Fuel gas
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
A kind of method that light oil is produced in hydrocarbon stream of self-contained heavy oil, is suitable for the processing of middle coalite tar, using indirect heating manner realize the depth of residue fraction vaporize and reduce its heating process maximum temperature suppress thermal condensation reaction:Separate section is vaporized first, the hydrocarbon feed F01 of the ZYC containing residue fraction comprising liquid and vapor capacity is separated into vapour phase V1 and liquid phase L1;At least a portion vapour phase V1 obtains high-temperature gas V2 as vapor phase stream V11 to be heated after vapour phase heating part heat temperature raising;Separate section is vaporized second, at least a portion liquid phase L1 and at least a portion high temperature gas phase V2 completion mixing contact and are separated into the depth vaporization that at least a portion residue fraction gasification in gas phase V3 and liquid phase L3, liquid phase L1 enters completion liquid phase L1 in gas phase V3;Clear gusoline can be made by hydrogenation process by condensing oil product obtained by gas phase V3.
Description
Technical field
The present invention relates to a kind of method that light oil is produced in hydrocarbon stream of self-contained heavy oil;Particularly the present invention relates to one
The method that light oil is produced in the low hydrogen content miscella for planting self-contained heavy oil component;More particularly the present invention relates to one kind is self-contained
The method that light oil is produced in the coal base oil of heavy oil component, is suitable for the processing of middle coalite tar, using indirect heating manner
The maximum temperature realized the depth vaporization (reducing coal tar asphalt yield) of residue fraction and reduce its heating process suppresses heat
Condensation reaction, the cold oil of depth vaporization gained steam can produce clear gusoline by hydro-upgrading.
Background technology
In order to describe the problem, the present invention is (such as conventional to boil by conventional middle coalite tar heavy oil or residual oil or coal tar pitch
Point is higher than 500 DEG C of coal tar fraction) be divided into light residue fraction and heavy resid component is treated, such as by normal boiling point be 500~
540 DEG C of coal tar oil ingredient is referred to as the light residue fraction of coal tar, normal boiling point is higher than to 540 DEG C of coal tar oil ingredient referred to as coal tar
Oily heavy resid component.Therefore, it is exactly by conventional coal tar on middle coalite tar depth vaporization question essence of the present invention
The problem of light residue fraction vaporization separation of coal tar is deviate from, while namely improving coal tar heavy duty residue fraction purity or improving it
The problem of softening point.
Coalite tar product in the dry distillation of coal process such as coal semi-coke process of coalite tar, gained in producing at present
Containing a number of coal tar residual oil (such as normal boiling point is higher than 500 DEG C of coal tar fraction).Coal tar residual oil possesses
Boiling point is high, resin and asphalt content is high, the characteristics of being easily condensed coking of being heated, in conventional fractional distillation process, in order to avoid height
The heating upper limit value that anneal crack solution is present, even with comprehensive technical measure such as using charging heating furnace, to heating furnace
A variety of hands such as injection stripped vapor, vacuum distillation reduction operating pressure, vacuum tower charging aperture throttled steam used below in boiler tube
Section, can not realize that (such as normal boiling point is 500~540 DEG C of coal tar from the light residue oil fraction of deep drawing in coal-tar residue oil distillate
Dregs of fat oil distillate) target, when coal tar heavy oil remaining carbon it is relatively low (i.e. it is therein it is potential hydrogenation material component such as normal boiling point be
500~540 DEG C of coal tar fraction is more) it is forced such as to enter the hot-working such as delayed coking as coal-tar residue oil processing
During process, the in poor quality for foring resource is utilized.For the coal tar heavy oil of low residual carbon content, above mentioned problem forms great
Economic loss.And the distillation separation method for solving the problem is there is no at present.
By taking coalite tar processing in 500,000 tons/year of semi-coke device productions as an example, coalite tar can in 500,000 tons/year of fractionation
To obtain the coal tar heavy oil that about 10~15% 5.0~7.5 ten thousand tons/year of normal boiling point is higher than 500 DEG C, the coal tar heavy oil
It is 500~540 DEG C of coal tar fractions containing 50~70% normal boiling point, even if even if isolate half calculates its number by 50%
Amount also has 2.5~3.75 ten thousand tons/year, if separating successfully, benefit is also huge.
In order to improve the extracting rate of the light residue fraction of coal tar, if only consideration distillation principle without considering coal-tar residue
The thermal condensation coking of oil, realizes that (such as normal boiling point is 500~540 DEG C of coal tar to deep drawing lighter fraction in coal tar heavy fractioning
Oil distillate) target be possible, table 1 lists the lower boiling point data for analytical of hydro carbons decompression and used.
The hydro carbons atmospheric boiling point of table 1 and decompression boiling point conversion, unit DEG C
Because the residual oil of middle coalite tar has the temperature-sensitive feature of easy coking, ensureing the precondition in long running cycle
Under, the heating separation method of the conventional coal tar for directly heating the heavy oil comprising middle coalite tar or residual oil is difficult to can not be real
The depth vaporization target of existing middle coalite tar of the present invention.
The charging heating furnace of coalite tar fractionating column in existing full cut is described below, the low temperature coal tar in full cut
The fractionating column system of oil, coal tar is separated into the light fraction of bottom of towe coal tar pitch and removing coal tar pitch.
Tested, under normal pressure, about existed according to the hot-working of northern Shensi Shenmu County, Fugu one with coalite tar in typical full cut
425~440 DEG C, middle coalite tar occurs first fast pyrolysis and produces condensation product while discharging a large amount of gases, partial condensates
Thing adheres to the inwall of container, it is therefore necessary to which the heating furnace tube highest inner wall temperature TH of coalite tar is less than certain in strict control
Such as 425 DEG C of one setting, generally regulation heating furnace tube highest inner wall temperature TH is less than 410 DEG C to protect in commercial plant operation
Stay 15 DEG C of safety temperature away from, so middle maximum temperature of the coalite tar in the heating furnace tube of non-coking by heated stove stove
The thermal conductivity factor that the thickness and oil film composition of inside pipe wall oil film retention layer have is determined.Such as, fractionating column requires coil outlet
Ambient condition is that absolute pressure is that 0.10MPa, temperature are 360 DEG C, and the temperature difference of such boiler tube inwall oil film retention layer can only be less than
50 DEG C, that is to say, that boiler tube inwall oil film retention layer is uniform or thinner and the temperature difference of oil film everywhere is both less than 50 DEG C and could meet peace
Produce entirely without coking.Can only be by reducing operation pressure if the temperature difference of boiler tube inwall oil film retention layer is more than 50 DEG C
Power reduces operation temperature to compensate, because industrial reduction operating pressure has lower limit, so it is by reduction to be typically only capable to
Operation temperature causes the reduction of the rise of coal tar pitch yield and light fraction yield to compensate.
For the charging heating furnace of coalite tar fractionating column in full cut, the medium in boiler tube has two major features:The
One is, comprising a large amount of easily condensations or easy coking component such as alkene, phenols, condensed-nuclei aromatics, gum asphalt, temperature to be limited more than safety
A large amount of condensation products can be produced after degree and boiler tube inner surface is attached to;Second be coalite tar in full cut boiling range is wide and boiling point
The pyrocondensation sum velocity of higher component is faster, the temperature-rise period of middle coalite tar be both low viscosity light component evaporation process and
The concentration process of liquid phase glue pitch shape component, also just says that the liquid phase in the process fluid of the outlet section of boiler tube is high viscosity
Easily it is condensed the high concentration liquid phase of gum asphalt.The charging heating of coalite tar fractionating column in existing industrialized full cut
Stove, it is most of to there is the easy coking of boiler tube, the problem of the operation cycle is short, it is accomplished by coke cleaning and burns within about 3~4 months, or uses
The method for changing coking boiler tube shortens the coke cleaning time, therefore, delays coking, extension operation cycle to have significant industrial value.
Light vaporization rate of residual oil this purpose is improved in order to realize, the present invention proposes a kind of slag for avoiding centering coalite tar
The direct-fired method of oil, direct-fired component is that the component i.e. distillate that coking is relatively difficult in middle coalite tar steams
Vapour, then completes heating vaporization by contact heat-exchanging, i.e., the relative component i.e. residual oil for being easiest to coking in centering coalite tar
The method that component is vaporized using indirectly heat suppresses thermal condensation reaction, its work to reduce the maximum temperature of residue fraction heating process
Skill is contemplated:
Separate section STEP1 is vaporized first, by F01 points of the hydrocarbon feed of the ZYC containing residue fraction comprising liquid and vapor capacity
From for gas V1 and liquid phase L1, the first vaporization separate section STEP1 operation temperatures are T1;At least a portion gas V1 is as to be added
Hot vapor phase stream V11, it is understood that there may be remaining gas V1 be used as bypass vapor phase stream V12;
In vapour phase heating part STEP2, vapor phase stream V11 to be heated, which is heated to after second temperature T2, is used as High Temperature Gas
Body V2;
It is completed in the second vaporization separate section STEP3, at least a portion liquid phase L1 and at least a portion high-temperature gas V2
Few mixed once contacts and is separated into gas phase V3 and liquid phase L3, and the gasification of at least a portion residue fraction enters gas phase V3 in liquid phase L1
In, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1.
Because the vaporized component gas phase V3 of middle coalite tar cold oil is adapted as hydro-upgrading process raw material, because
This, this method can be with coal tar fraction hydro-upgrading process formation group technology, in this group technology, the light residual oil of coal tar
Component hydrogenating materials can be converted into hydrogenation wax oil component through deep hydrofinishing process, and hydrogenation wax oil component is hydrogenated cracked
Journey can be converted into diesel oil and its more light component.This is the second object of the present invention.
Because residual oil L3 is lower compared with the light contents of components in oil residue in residual oil L1 and heavy resid constituent content is higher, residual oil L3 compared with
Residual oil L1 softening point is higher.Simultaneously as residual oil L1 and/or L3 that coalite tar is obtained viscosity are generally larger in separation,
It is more conducive to use as visbreaking residue after visbreaking step used as fuel oil then by reducing viscosity, and the second of the present invention
Separate section STEP3 is vaporized, certain visbreaking effect can be provided simultaneously with.This is the third object of the present invention, i.e., with raising
The effect of coal tar pitch softening point and the effect of a certain degree of visbreaking.
The method of the invention, is applicable not only to the processing of middle coalite tar, is equally applicable to the coal base oil containing heavy oil
Such as high temperature coal-tar, the processing of coal direct liquefaction oil, the oil shale oil containing more solid particle such as ash content is also suitable for
Processing.In the same way, the method for the invention applies also for the processing of the low hydrogen content miscella containing heavy oil, is also applied for containing weight
The processing of the petroleum base crude oil of oil.Substantially, the present invention proposes the side that light oil is produced in a kind of hydrocarbon stream of self-contained heavy oil
Method.
The method of the present invention, different from conventional petroleum base decompression residuum (higher than 540 DEG C hydrocarbon groups of major oil normal boiling point
Into) visbreaking processing method, first point be raw material mode of heating it is different, second point is that the raw material boiling range of processing is different, the 3rd
Point be the raw material of processing by thermal condensation coking property very different, the 4th point be process operating condition difference it is very big.
In order to be advantageously implemented visbreaking reaction, petroleum base decompression residuum (major oil normal boiling point higher than 540 DEG C hydrocarbon composition) subtracts
Viscous reaction is generally operated under an increased pressure, is unfavorable for deep vacuum distillation and is improved feedstock oil vaporization rate.
The method of the present invention, also different from conventional petroleum base reduced crude (higher than 360 DEG C hydrocarbon groups of major oil normal boiling point
Into) raising wax oil (major oil normal boiling point be 360~540 DEG C hydrocarbon composition) extracting rate deep vacuum distillation method, first point is
The mode of heating of raw material is different, and second point is that the raw material boiling range of processing is different, be thirdly processing raw material by thermal condensation knot
Burnt property difference is very big.In addition, the better heat stability in order to suppress heat scission reaction and petroleum base reduced crude, petroleum base is normal
Visbreaking reaction does not occur generally for the deep vacuum distillation process of pressure residual oil.
The method of the present invention, the feedstock oil heating vaporization flow existed also different from conventional delayed coking unit, delay
The feedstock oil vaporization flow that coking plant is present includes:Feedstock oil heat exchange heating, connect with coke drum top gas in coking fractional distillation column
Touch heating evaporation, contact evaporation oil (comprising the oily heavy constituent of coking raw material and the dignified component of top of coke tower air cooling) and enter coking heater
Heating, coking heater outlet oil gas occur heavy constituent by coke drum and are condensed green coke and cracking generation small molecule oil gas, coke
Tower overhead gas enter coking fractional distillation column in coking raw material oil separate section heat exchange, separate section recuperated gas enter coking
The overall process of the rectifying section on the top of the contact separation section in fractionating column.In process of the present invention, heavy resid component is without too high
The Furnace Production Process of temperature section, the maximum temperature of heavy resid component experience is far below the pyrogenetic reaction temperature of residue fraction (i.e.
Far below Outlet Temperature in Delayed Coking Furnace), operating pressure is also compared with heavy resid component does not generate solid product i.e. coke therefore need not
Coke drum.Even only comparing from Process flow, step of the present invention is also concise more.
The method of the invention has no report.
Therefore, the first object of the present invention is a kind of method for proposing to produce light oil in hydrocarbon stream of self-contained heavy oil.
The second object of the present invention is the side for proposing to produce light oil in a kind of low hydrogen content miscella of self-contained heavy oil
Method.
The third object of the present invention is a kind of method for proposing to produce light oil in coal base oil of self-contained heavy oil, Ke Yishi
Existing coal tar is particularly the depth vaporization (reducing coal tar asphalt yield) of middle coalite tar, so as to improve the receipts of vapo(u)rizing oil
Rate, the cold oil of steam can produce clear gusoline by hydro-upgrading obtained by vaporescence.
The content of the invention
The method that light oil is produced in a kind of hydrocarbon stream of self-contained heavy oil of the present invention, it is characterised in that comprise the steps of:
Separate section STEP1 is vaporized first, by F01 points of the hydrocarbon feed of the ZYC containing residue fraction comprising liquid and vapor capacity
From for gas V1 and liquid phase L1, the first vaporization separate section STEP1 operation temperatures are T1;At least a portion gas V1 is as to be added
Hot vapor phase stream V11, it is understood that there may be remaining gas V1 be used as bypass vapor phase stream V12;
In vapour phase heating part STEP2, vapor phase stream V11 to be heated, which is heated to after second temperature T2, is used as High Temperature Gas
Body V2;
It is completed in the second vaporization separate section STEP3, at least a portion liquid phase L1 and at least a portion high-temperature gas V2
Few mixed once contacts and is separated into gas phase V3 and liquid phase L3, and the gasification of at least a portion residue fraction enters gas phase V3 in liquid phase L1
In, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1.
Generally condensation gas phase V3 and/or vapour phase V12 of the invention obtains cold oil:
In vaporised hydrocarbon recycling step STEP4, vapour phase V3 from the second vaporization separate section STEP3 is condensed and/or from the
One vaporization separate section STEP1 bypass vapor phase stream V12 obtains hydrocarbon ils HPF.
The present invention can form group technology with the hydro-upgrading process of gas phase V3 and/or vapour phase V12 cold oil:
In hydrogenation step STEP5, at least a portion hydrocarbon ils HPF hydrogenation oil product, institute are converted into by hydro-upgrading process HP
The unifining process HT that hydro-upgrading process HP includes hydrocarbon ils HPF is stated, can also adding comprising separation unifining process HT
The main hydrogenation by normal boiling point higher than the hydrofinishing wax oil HTVGO that 350 DEG C of hydrocarbon components are constituted that hydrogen generation oil HTP is obtained splits
Change process HC.
Hydrocarbon feed F01 of the present invention, one or more that can be in following materials:
1. the high hydrocarbon ils of gluey pitch shape constituent content;
2. the high hydrocarbon ils of content of ashes;
3. the high hydrocarbon ils of easy coking constituent content;
4. the high hydrocarbon ils of the easy reactant content of high temperature.
Hydrocarbon feed F01 of the present invention, one or more that can be in following materials:
1. oil product obtained by coalite tar or its distillate or its hot procedure;
2. oil product obtained by medium temperature coal tar or its distillate or its hot procedure;
3. oil product obtained by high temperature coal-tar or its distillate or its hot procedure;
4. oil product obtained by liquefied coal coil obtained by coal liquefaction or its distillate or its hot procedure;;
5. oil product obtained by shale oil or its distillate or its hot procedure;
6. oil product obtained by tar sand base heavy oil or its hot procedure;
7. ethylene cracking tar;
8. petroleum base wax oil thermal cracking tars;
9. heavy oil fraction product obtained by petroleum based heavy fuel oils hot procedure;
10. gluey pitch shape composition weight content of other aromatic hydrocarbons weight contents higher than 50% is higher than 15% hydrocarbon ils;
The hot procedure includes coking, catalytic cracking process, catalytic pyrolysis process, visbreaking process, thermal cracking
Process.
The invention is particularly suited to the processing of middle coalite tar, its operation target is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 70%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 5%.
The invention is particularly suited to the processing of middle coalite tar, it operates target to be generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 85%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 30%.
The invention is particularly suited to the processing of middle coalite tar, its operation target is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 50%.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 70%, and the first flash temperature T1 is 340~390 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 340~450 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 20% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 340~440 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 85%, and the first flash temperature T1 is 350~380 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 360~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 50% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 360~430 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 360~375 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 380~430 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 370~420 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.2MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.15MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, the first vaporizing section, the first separation
Process operation pressure is less than 0.17MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.10MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.15MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.08MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition preferably is:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.10MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.05MPaA.
When hydrocarbon feed F01 is middle coalite tar, according to the difference of operating condition, the second vaporization separate section STEP3 institutes
Obtained liquid phase L3 softening point range is very wide, liquid phase L3 softening point usually above 90 DEG C, be generally greater than 100 DEG C, especially
Higher than 110 DEG C.
Separate section STEP3 is vaporized second, the fractionating column T3 used the first working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures separate more than section T3S1 tower section as contact separation section T3S1, gas phase V3 entrance
T3S2, which is condensed, obtains cold oil.
Separate section STEP3 is vaporized second, the fractionating column T3 used second of working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures separate more than section T3S1 rectifying section as contact separation section T3S1, gas phase V3 entrance
It is separated and obtains 2 or multiple distillates.
Separate section STEP3 is vaporized second, the fractionating column T3 used the third working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures is used as contact separation section T3S1;
The liquid phase L3 for separateing section T3S1 is left, the vapor stripping section of section T3S1 bottoms is separate by being arranged in
Light residue fraction is deviate from T3S3 vacuum flashings, and fractionating column T3 bottom of towe is passed through stripped vapor.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 4th kind of working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures is as contact separation section T3S1, the tower section T3S2 quilts that gas phase V3 enters more than contact separation section
Condensation obtains cold oil;
Bypass vapor phase stream V12 from the first vaporization separate section STEP1 enters the second vaporization separate section STEP3,
Enter fractionating column T3 from fractionating column T3 contact separation section T3S1 top tower section T3S2, contact the material from gas phase V3 and carry out
Combined recovery.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 5th kind of working method is:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion is being separate
High-temperature gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution
Body BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled into washing section T3SX
Top turns into circulating cleaning solution body BLR, and Part II enters contact separation section T3SY as liquid B LP and contacted with high-temperature gas V2
And complete gas-liquid separation;Liquids in general BLP weight flow BLPW and circulating cleaning solution body BLR weight flow BLRW ratio
For K, K is 0.0005 to 0.01.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 6th kind of working method is:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion is being separate
High-temperature gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution
Body BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled into washing section T3SX
Top turns into circulating cleaning solution body BLR, and Part II enters as liquid B LP separate section T3S1 and high-temperature gas V2 and liquid
Phase L1 is contacted and is completed gas-liquid separation;Liquids in general BLP weight flow BLPW and circulating cleaning solution body BLR weight flow
BLRW ratio is K, and K is 0.0005 to 0.01.
Embodiment
The present invention described in detail below.
Pressure of the present invention, refers to absolute pressure.
Concentration of component of the present invention, is weight concentration i.e. mass concentration when not specializing.
Conventional gas hydrocarbon of the present invention is referred under normal condition in gaseous hydro carbons, including methane, ethane, third
Alkane, butane;Conventional liq hydrocarbon of the present invention refers to the hydro carbons being in a liquid state under normal condition, including pentane and its boiling point are more
High hydro carbons;Impurity composition of the present invention refers to hydro-conversion thing such as water, ammonia, the vulcanization of non-hydrocarbon component in feedstock oil
Hydrogen, hydrogen chloride etc..
In order to describe the problem, the present invention is (such as conventional to boil by conventional middle coalite tar heavy oil or residual oil or coal tar pitch
Point is higher than 500 DEG C of coal tar fraction) be divided into light residue fraction and heavy resid component is treated, such as by normal boiling point be 500~
540 DEG C of coal tar oil ingredient is referred to as the light residue fraction of coal tar, normal boiling point is higher than to 540 DEG C of coal tar oil ingredient referred to as coal tar
Oily heavy resid component.Light residue fraction of the present invention and heavy resid component, are a kind of concepts relatively.
Coal base oil of the present invention, refers to the coal hot-working such as the dry distillation of coal or coking of coal or coal generating gas or DCL/Direct coal liquefaction
The hydrocarbon ils from coal charge that journey is produced, including low temperature tar, middle temperature tar, high temperature tar, liquefied coal coil and its miscella.
Coal base heavy oil of the present invention, is referred to mainly by normal boiling point higher than evaporating that 500 DEG C of coal base oil component is constituted
Divide than the coal tar pitch from coal tar as generally described, usually contain a large amount of macromolecular substances such as polycyclic aromatic hydrocarbon, colloid, asphalitine
Deng its hydrogen content is relatively low, content of ashes is higher.
Coal base heavy oil component of the present invention, refers to hydrocarbon ils component of the normal boiling point higher than 500 DEG C in coal base oil, generally
Containing a large amount of macromolecular substances such as polycyclic aromatic hydrocarbon, colloid, asphalitine etc., its hydrogen content is relatively low.
Coal tar of the present invention, is referred to from pyrolysis of coal or coking of coal or the dry distillation of coal or the pyrolysis of coal generating gas process step
The coal tar of process or its cut such as rapid, can be accessory substance coalite tar or its cut or the coal refining of coal generating gas
Coking coal pyrolytic process (including semicoke, middle temperature coking, high-temperature coking process) accessory substance coal tar or its cut, institute of the present invention
State the miscella that coal tar can also be above-mentioned coal tar.Coal tar of the present invention, including low temperature tar, middle temperature tar, height
Miscella, the distillate of coal tar of temperature tar, different coal tar.
High-temperature coking belongs to coal high temperature pyrolysis process, and the final temperature of pyrolytic process is generally higher than 900 DEG C, generally 1000
Between~1400 DEG C.The high temperature coal-tar refers to that coal high temperature pyrolysis produces the pair of coke and/or the production of town gas process
Product crude tar oil.High temperature coal-tar generally produces following product in primary distillation process:Light oil (topping tar), carbolic oil, naphthalene
The product such as oil, lightweight washing oil, heavy wash oil, lightweight carbolineum, heavy carbolineum, pitch, carbolic oil can be further separated into crude phenols and de-
Carbolic oil, naphtalene oil can be further separated into thick naphthalene and de- naphtalene oil.High temperature coal-tar light fraction of the present invention is referred to:Carbolineum, wash
Oil, naphtalene oil, de- naphtalene oil, carbolic oil, dephenolize oil, light oil and its miscella.
Because raw coal property and coking or gas-making process condition change within the specific limits, the property of coal tar is also one
Determine change in scope.The process conditions and product requirement of coal tar primary distillation process also change within the specific limits, therefore coal tar
The property of oily light fraction also changes within the specific limits.The property of coal tar light fraction, proportion is usually 0.92~1.25, conventional
It is usually 120~460 DEG C that boiling point, which is generally 60~500 DEG C, usual tenor be 5~80PPm, sulfur content be 0.4~
0.8%th, nitrogen content is that 0.6~1.4%, oxygen content is 0.4~9.0%, and usual water content is 0.2~5.0%, and carbon residue content leads to
It is often 0.5~13%.
The olefin(e) centent height of usual coal tar light fraction, phenol content are high and contain the more group easily reacted under the conditions of mitigation
Point, therefore, the pre- hydrogenation process of coal tar light fraction of the present invention, usually using hydrogenation protecting agent, olefins hydrogenation
The single dose of agent, hydrogenation deoxidation agent, hydrogen desulfurization agent etc. or double agent or the tandem compound or mixed loading combination of multi-agent.Coal tar heavy fractioning
Particularly coal tar pitch cut, its tenor is high, gum level is high, asphalt content is high, therefore, coal tar of the present invention
The pre- hydrogenation process of heavy distillat, usually using the single dose of hydrogenation protecting agent, HDM agent, hydrogen desulfurization agent etc. or double agent or
The tandem compound or mixed loading combination of multi-agent
The process of light oil is produced in self-contained residue fraction ZYC of the present invention hydrocarbon feed F0, is the general of broad sense
Read, including at least hydrocarbon feed F0 heating evaporation separation process, generally comprise hydrocarbon feed F0 separated process, can also wrap
Unifining process HT containing the light fraction from hydrocarbon feed F0, can also include unifining process HT hydrogenated oils
Hydrocracking process of the HTY normal boiling point higher than 350 DEG C of components.
First vaporization separate section STEP1 of the present invention, including at least a pervaporation step, as needed, can be wrapped
Containing multiple pervaporation steps, while multiple heating stepses can be included, heater, flash tank, fractionating column can be used.Institute of the present invention
The first vaporization separate section STEP1 is stated, as needed, can complete to be dehydrated, take off light fraction (such as carbolic oil, naphtalene oil, carbolineum) times
The distillate that business production needs.
Vapour phase heating part STEP2 of the present invention, generally sets gas-phase feed heating furnace STEP2F, and gas phase passes through boiler tube
It is the radiation chamber or convection cell of heating furnace in pipe, outside boiler tube, heating furnace is usually using fuel gas or fuel oil.
According to the present invention, in vapour phase heating part STEP2, as needed only to a part of vapour phase V1 (vapour phases i.e. to be heated
Logistics V11) it is heated to after second temperature T2 and obtains high temperature gas phase V2, the purpose is to vaporize separate section meeting first
The liquid phase L1 that STEP1 is produced under conditions of the heat energy that the second vaporization separate section STEP3 contact heat-exchanging evaporation process needs,
If vapour phase V1 flows have affluence, it is to avoid consumed caused by the superheated of rich part vapour phase V1 (bypassing vapor phase stream V12)
And can occur the unfavorable results such as heat scission reaction.
According to the present invention, at least mixed once is completed in the second vaporization separate section STEP3, liquid phase L1 and high temperature gas phase V2
Contact and be separated into gas phase V3 and liquid phase L3, the mixing separate process, can be 1 time or 2 times or multiple, generally can be
Separate or the separation of 2 counter current contactings or repeatedly counter current contacting separation for 1 time, can in contact flash vessel or contact flash column or
Completed in the contact flash zone of fractionating column.The step of condensed vapor phases V12 and/or vapour phase V3, can be complete in special condensation process
Into the tower section being located at more than contact flash zone that can also be in the fractionating column comprising contact flash zone or system completion.
Second vaporization separate section STEP3 of the present invention, including at least a pervaporation step, as needed, can be wrapped
Containing 2 or multiple pervaporation steps, while multiple heating stepses can be included, heater, flash tank, fractionating column can be used.
The process of light oil is produced in the hydrocarbon feed F0 of self-contained heavy oil of the present invention, separate section is vaporized second
The liquid phase L3 that STEP3 is obtained, according to its composition and property, can be processed further into following processes:
1. after asphalt moulding process, obtained shaping pitch is stacked, sale;Asphalt moulding process, be typically into
In being formed in type groove with chain-driving, cooled down with water and wind;
2. pitch coking process, including batch coking process or continuous coking process or Flexicoking process, product are passed through
Coking oil can be used as hydrogenation material, and product coke can be stacked, sell;
3. it is outer after being stored in liquid fuel within oil tank to sell;
4. it is outer after being stored after being reconciled with other fuel oil in liquid fuel within oil tank to sell;
5. by depth visbreaking process production visbreaker tar, product coking oil can be used as hydrogenation material;
6. after asphalt moulding process, obtained molding massive pitch loads in mixture the coke oven in high-temperature coking with coking coal
Interior coking, stacks to generate coke, tar and gas, sells;
7. used as high softening-point coal tar pitch;
8. it is used as the raw material for producing needle coke or asphalt-based carbon fiber;
9. it is used as producing the binding agent of carbon materials and the raw material of electrode coke;
10. when liquid phase L3 is as the high material of the aromatic carbon degree rich in hydrocarbon matter, coking yield about 80% during its coking, split
Solution gas about 20, oil product yield are as little as almost equal to zero, close with low-volatile coal property, nearby without suitable liquid
It during material purposes, can also be used as the admixture of solid coal fuel, solve the problems, such as that it stores accumulation.
The method that light oil is produced in a kind of hydrocarbon stream of self-contained heavy oil of the present invention, it is characterised in that comprise the steps of:
Separate section STEP1 is vaporized first, by F01 points of the hydrocarbon feed of the ZYC containing residue fraction comprising liquid and vapor capacity
From for gas V1 and liquid phase L1, the first vaporization separate section STEP1 operation temperatures are T1;At least a portion gas V1 is as to be added
Hot vapor phase stream V11, it is understood that there may be remaining gas V1 be used as bypass vapor phase stream V12;
In vapour phase heating part STEP2, vapor phase stream V11 to be heated, which is heated to after second temperature T2, is used as High Temperature Gas
Body V2;
It is completed in the second vaporization separate section STEP3, at least a portion liquid phase L1 and at least a portion high-temperature gas V2
Few mixed once contacts and is separated into gas phase V3 and liquid phase L3, and the gasification of at least a portion residue fraction enters gas phase V3 in liquid phase L1
In, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1.
Generally condensation gas phase V3 and/or vapour phase V12 of the invention obtains cold oil:
In vaporised hydrocarbon recycling step STEP4, vapour phase V3 from the second vaporization separate section STEP3 is condensed and/or from the
One vaporization separate section STEP1 bypass vapor phase stream V12 obtains hydrocarbon ils HPF.
The present invention can form group technology with the hydro-upgrading process of gas phase V3 and/or vapour phase V12 cold oil:
In hydrogenation step STEP5, at least a portion hydrocarbon ils HPF hydrogenation oil product, institute are converted into by hydro-upgrading process HP
The unifining process HT that hydro-upgrading process HP includes hydrocarbon ils HPF is stated, can also adding comprising separation unifining process HT
The main hydrogenation by normal boiling point higher than the hydrofinishing wax oil HTVGO that 350 DEG C of hydrocarbon components are constituted that hydrogen generation oil HTP is obtained splits
Change process HC.
Hydrocarbon feed F01 of the present invention, one or more that can be in following materials:
1. the high hydrocarbon ils of gluey pitch shape constituent content;
2. the high hydrocarbon ils of content of ashes;
3. the high hydrocarbon ils of easy coking constituent content;
4. the high hydrocarbon ils of the easy reactant content of high temperature.
Hydrocarbon feed F01 of the present invention, one or more that can be in following materials:
1. oil product obtained by coalite tar or its distillate or its hot procedure;
2. oil product obtained by medium temperature coal tar or its distillate or its hot procedure;
3. oil product obtained by high temperature coal-tar or its distillate or its hot procedure;
4. oil product obtained by liquefied coal coil obtained by coal liquefaction or its distillate or its hot procedure;;
5. oil product obtained by shale oil or its distillate or its hot procedure;
6. oil product obtained by tar sand base heavy oil or its hot procedure;
7. ethylene cracking tar;
8. petroleum base wax oil thermal cracking tars;
9. heavy oil fraction product obtained by petroleum based heavy fuel oils hot procedure;
10. gluey pitch shape composition weight content of other aromatic hydrocarbons weight contents higher than 50% is higher than 15% hydrocarbon ils;
The hot procedure includes coking, catalytic cracking process, catalytic pyrolysis process, visbreaking process, thermal cracking
Process.
The invention is particularly suited to the processing of middle coalite tar, its operation target is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 70%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 5%.
The invention is particularly suited to the processing of middle coalite tar, it operates target to be generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 85%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 30%.
The invention is particularly suited to the processing of middle coalite tar, its operation target is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 extremely
Few 50%.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 70%, and the first flash temperature T1 is 340~390 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 340~450 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 20% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 340~440 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 85%, and the first flash temperature T1 is 350~380 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 360~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 50% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 360~430 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its operating condition is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 360~375 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 380~430 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 370~420 DEG C, is advisable with liquid phase L3 noncokings.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is usually:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.2MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.15MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is generally:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, the first vaporizing section, the first separation
Process operation pressure is less than 0.17MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.10MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition is preferably:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.15MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.08MPaA.
The invention is particularly suited to the processing of middle coalite tar, its detailed operating condition preferably is:
Normal boiling point is higher than in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of 500 DEG C of components is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is low
In 0.10MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C, is advisable with high-temperature gas V2 noncokings;
At least 80% quilt of component of the normal boiling point less than 540 DEG C in the second vaporization separate section STEP3, liquid phase L1
Vaporization;Liquid phase L3 temperature T31 is 380~420 DEG C, is advisable with liquid phase L3 noncokings;Second vaporization separate section STEP3 behaviour
Make pressure less than 0.05MPaA.
When hydrocarbon feed F01 is middle coalite tar, according to the difference of operating condition, the second vaporization separate section STEP3 institutes
Obtained liquid phase L3 softening point range is very wide, liquid phase L3 softening point usually above 90 DEG C, be generally greater than 100 DEG C, especially
Higher than 110 DEG C.
Separate section STEP3 is vaporized second, the fractionating column T3 used the first working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures separate more than section T3S1 tower section as contact separation section T3S1, gas phase V3 entrance
T3S2, which is condensed, obtains cold oil.
Separate section STEP3 is vaporized second, the fractionating column T3 used second of working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures separate more than section T3S1 rectifying section as contact separation section T3S1, gas phase V3 entrance
It is separated and obtains 2 or multiple distillates.
Separate section STEP3 is vaporized second, the fractionating column T3 used the third working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures is used as contact separation section T3S1;
The liquid phase L3 for separateing section T3S1 is left, the vapor stripping section of section T3S1 bottoms is separate by being arranged in
Light residue fraction is deviate from T3S3 vacuum flashings, and fractionating column T3 bottom of towe is passed through stripped vapor.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 4th kind of working method is:
Vaporize separate section STEP3 second, using fractionating column T3, it is more than fractionating column T3 high-temperature gas V2 charging apertures and
Tower section below liquid phase L1 charging apertures is as contact separation section T3S1, the tower section T3S2 quilts that gas phase V3 enters more than contact separation section
Condensation obtains cold oil;
Bypass vapor phase stream V12 from the first vaporization separate section STEP1 enters the second vaporization separate section STEP3,
Enter fractionating column T3 from fractionating column T3 contact separation section T3S1 top tower section T3S2, contact the material from gas phase V3 and carry out
Combined recovery.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 5th kind of working method is:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion is being separate
High-temperature gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution
Body BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled into washing section T3SX
Top turns into circulating cleaning solution body BLR, and Part II enters contact separation section T3SY as liquid B LP and contacted with high-temperature gas V2
And complete gas-liquid separation;Liquids in general BLP weight flow BLPW and circulating cleaning solution body BLR weight flow BLRW ratio
For K, K is 0.0005 to 0.01.
Separate section STEP3 is vaporized second, the fractionating column T3 used the 6th kind of working method is:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion is being separate
High-temperature gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution
Body BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled into washing section T3SX
Top turns into circulating cleaning solution body BLR, and Part II enters as liquid B LP separate section T3S1 and high-temperature gas V2 and liquid
Phase L1 is contacted and is completed gas-liquid separation;Liquids in general BLP weight flow BLPW and circulating cleaning solution body BLR weight flow
BLRW ratio is K, and K is 0.0005 to 0.01.
Compared with the method for the existing middle coalite tar directly heated containing residual oil, the invention has the advantages that:
1. the method vaporized using indirectly heat, is avoiding coal-tar residue oil ingredient in high temperature section heating process in heating furnace
Under the premise of the problem of quick coking occurs in boiler tube, realize coal tar and be particularly the depth vaporization of middle coalite tar and (subtract
Few coal tar asphalt yield), so as to improve the yield of vapo(u)rizing oil, the light residual oil economic value of coal tar can be significantly improved;
2. cold oil can produce cleansing oil by hydro-upgrading process obtained by the vaporized components based on middle coalite tar
Product, therefore, this method can be with coal tar fraction hydro-upgrading formation group technologies, in the process, the light residual oil group of coal tar
Lease making deep hydrofinishing process can be converted into hydrogenation wax oil component, and the hydrogenation hydrogenated cracking process of wax oil component can be converted
For diesel oil and its more light component, the light residual oil economic value of coal tar can be further improved;
3. because the viscosity of residual oil L1 and/or L3 that coalite tar is obtained in separation are generally larger, used as fuel oil
Then it is more conducive to use as visbreaking residue after the visbreaking step by reducing viscosity, and the second vaporization separate section of the present invention
STEP3, is provided simultaneously with certain visbreaking effect, can improve coal tar heavy duty residual oil economic value;
4. the purification of coal tar heavy duty residual oil is realized, the softening point of coal tar pitch is improved, up to more than 90~110 DEG C,
The coal tar pitch of coalite tar, is to produce needle coke and asphalt-based carbon fiber in the main high softening-point being made up of coal tar heavy duty residual oil
Potential material, be also the binding agent of carbon materials and the potential material of electrode coke;In other words, the present invention is improved often simultaneously
Advise boiling point and be higher than 540 DEG C for the value (being used as hydrogenating materials) and normal boiling point of 500~540 DEG C of the light residue fraction of coal tar
The value of coal tar heavy duty residue fraction (production low viscosity residual oil makees high softening point bitumen);Say in a sense, the present invention
Liquid and " solid " have been separated into equivalent to coalite tar in handle;
5. the present invention can apply to the processes such as distillation, the distillation of oil of shale oil, to enter as a kind of common method
One step improves distillate vaporization rate and improves the initial boiling point temperature of heavy oil.
Embodiment one
The middle coalite tar that coal semi-coke process is produced is shown in Table 2,500,000 tons/year of year processing capacity, number 7920 when year goes into operation,
Quantity is 63132kg/h.In order to isolate light residue fraction to greatest extent, at the same by the asphalitine in coal tar, ash content,
Grain thing concentrates on the blue or green thing of coal that high softening-point is obtained in heavy coal tar pitch, and using the present invention, operating procedure is as follows:
1. separate section STEP1 is vaporized first, the condition after raw material F01 heating is:380 DEG C of temperature, pressure
0.15MPaA, carries out the first separation process and is separated into vapour phase V1 (47578kg/h, account for the 75.4% of raw material F01) and comprising residual oil
Weight of the normal boiling point higher than 500 DEG C of components in the liquid phase L1 (15554kg/h, account for the 24.6% of raw material F01) of component, liquid phase L1
Content is 47.7%, and the first flash temperature T1 is 380 DEG C, and the first separation process operating pressure is 0.15MPaA;
Separate section STEP1 is vaporized first, makes 84.3% of component of the normal boiling point less than 500 DEG C in coal tar raw material
Enter in vapour phase V1, normal boiling point is less than 500 DEG C, the light residual oil group of coal tar that normal boiling point is 500~540 DEG C in vapour phase V1
Divide and the part by weight of coal tar heavy duty residue fraction of the normal boiling point higher than 540 DEG C is 98.62%, 0.98%, 0.04%;
2. in vapour phase heating part STEP2, vapour phase V1 is all heated to second temperature as first via vapour phase V11
High temperature gas phase V2 is obtained after T2;High temperature gas phase V2 operation temperature T2 is 430 DEG C, operating pressure is 0.10MPaA;In this condition
Under, the basic noncokings of high temperature gas phase V2, the heating furnace continuous cycle of operation can ensure more than 1 year;Heating furnace is to first via vapour phase V11
The thermic load that temperature-rise period is provided is 1601KW;
3. separate section STEP3 is vaporized second, whole liquid phase L1 and whole high temperature gas phase V2 mixing is contacted and is separated
For gas phase V3 and liquid phase L3, liquid phase L1 about 69.1% component (the mainly light residue fraction of coal tar) gasification enters gas phase V3
In, liquid phase L3 weight is 4799kg/h, accounts for about the 30.9% of liquid phase L1 weight 15554kg/h;Liquid phase L3 temperature T31 is
399 DEG C, at this temperature liquid phase L3 noncokings;Second vaporizing section operating pressure is 0.07MPaA;
Above-mentioned second vaporization separate section STEP3 is the Contact Evaporating section more than fractionating column T3 gas phase V2 charging apertures
What T3S1 was carried out;Contact Evaporating section T3S1 sets 5~8 pieces of tower trays, or it is highly 2.5~3.0 meters to set effect identical
Random packing layer;
Vapor stripping section T3S3 of the fluid body of flash zone by the setting of gas phase V2 charging apertures bottom is left further to subtract
Oil L3SD, the stripped vapor operating condition that fractionating column T3 bottom of towe is passed through after being stripped after the light residue fraction of pressure flash distillation abjection
For:410 DEG C of temperature, pressure 0.1MPaA, flow 486kg/h;Show vapor stripping section T3S3, liquid phase in stripping simulation calculating
L3 16.9% component completes vaporization.Oil L3SD flow is 3986kg/h after stripping, accounts for coal tar raw material F01's
6.3%;
Space after the stripping of fractionating column T3 bottoms between oil L3SD storage areas DL1 and vapor stripping section T3S1,
It is disposed with oil L3SD after cold scarce Posterior circle liquid phase L3SDC refluxing opening L3SDC-N, stripping and mixes reduction with circulation liquid phase L3SDC
Turn into liquid phase L3SDCP after temperature, liquid phase L3SDCP discharges fractionating column T3 bottoms are cooled after pump pressurizes by heat exchanger
Turn into cold logistics L3SDCP1 to about 180~200 DEG C, the cold logistics L3SDCP1 in part passes through reflux line, passes through refluxing opening
L3SDC-N is mixed into liquid phase L3SDCP in fractionating column T3 bottoms as liquid phase L3SDCP and liquid phase L3SD and arranged from fractionating column T3 bottoms
Go out, the cold logistics L3SDCP1 in part is used as liquid phase L3SDCP2 deasphalting forming steps;Liquid phase L3SDCP temperature control is 280
~300 DEG C;
4. liquid phase L3SDCP2 enters asphalt moulding process, and obtained shaping pitch is stacked, sale;Asphalt moulding process, be
In being formed in forming tank with chain-driving, cooled down with water and wind.
In this example, coal tar raw material F01 heavy bitumen yield is 6.3%, and coal tar raw material F01 total vaporization rate is
93.7%, remove 4.2% water vapour, coal tar raw material F01 vaporised fraction oil yield is 89.5%;According to anhydrous butt
Coal tar is converted, and coal tar raw material F01 vaporised fraction oil yield is 93.4%, and remaining is it is obvious that realize the mesh of the present invention
Mark.
Embodiment two
Based on embodiment one, in vaporised hydrocarbon recycling step STEP4, the vapour from the second vaporization separate section STEP3 is condensed
Phase V3 obtains hydrocarbon ils HPF.
In hydrogenation step STEP5, hydrocarbon ils HPF hydrogenation oil product, the hydro-upgrading are converted into by hydro-upgrading process HP
Process HP includes hydrocarbon ils HPF unifining process HT, and the hydrogenated oil HTP also comprising separation unifining process HT is obtained
The main hydrofinishing wax oil HTVGO being made up of normal boiling point higher than 350 DEG C of hydrocarbon components hydrocracking process HC.
This example forms the group technology of middle coalite tar deep drawing and vapo(u)rizing oil hydro-upgrading process.
The coal tar property analysis data of table 2
Claims (26)
1. the method for light oil is produced in a kind of hydrocarbon stream of self-contained heavy oil, it is characterised in that comprise the steps of:
Separate section STEP1 is vaporized first, the hydrocarbon feed F01 of the ZYC containing residue fraction comprising liquid and vapor capacity is separated into
Gas V1 and liquid phase L1, the first vaporization separate section STEP1 operation temperatures are T1;At least a portion gas V1 is used as hot vapour to be added
Phase logistics V11, it is understood that there may be remaining gas V1 be used as bypass vapor phase stream V12;
In vapour phase heating part STEP2, vapor phase stream V11 to be heated, which is heated to after second temperature T2, is used as high-temperature gas
V2;
At least one is completed in the second vaporization separate section STEP3, at least a portion liquid phase L1 and at least a portion high-temperature gas V2
Secondary mixing, which contacts and is separated at least a portion residue fraction gasification in gas phase V3 and liquid phase L3, liquid phase L1, to be entered in gas phase V3,
Liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1.
2. according to the method described in claim 1, it is characterised in that:
In vaporised hydrocarbon recycling step STEP4, condense from the second vapour phase V3 for vaporizing separate section STEP3 and/or from the first vapour
The bypass vapor phase stream V12 for changing separate section STEP1 obtains hydrocarbon ils HPF.
3. method according to claim 2, it is characterised in that:
In hydrogenation step STEP5, at least a portion hydrocarbon ils HPF is converted into hydrogenation oil product by hydro-upgrading process HP, described to add
Hydrogen upgrading processes HP includes hydrocarbon ils HPF unifining process HT.
4. method according to claim 2, it is characterised in that:
In hydrogenation step STEP5, at least a portion hydrocarbon ils HPF is converted into hydrogenation oil product by hydro-upgrading process HP, described to add
Hydrogen upgrading processes HP includes hydrocarbon ils HPF unifining process HT, also includes separation unifining process HT hydrogenated oil
The main hydrocracking process by normal boiling point higher than the hydrofinishing wax oil HTVGO that 350 DEG C of hydrocarbon components are constituted that HTP is obtained
HC。
5. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Hydrocarbon feed F01, the one or more in following materials:
1. the high hydrocarbon ils of gluey pitch shape constituent content;
2. the high hydrocarbon ils of content of ashes;
3. the high hydrocarbon ils of easy coking constituent content;
4. the high hydrocarbon ils of the easy reactant content of high temperature.
6. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Hydrocarbon feed F01, the one or more in following materials:
1. oil product obtained by coalite tar or its distillate or its hot procedure;
2. oil product obtained by medium temperature coal tar or its distillate or its hot procedure;
3. oil product obtained by high temperature coal-tar or its distillate or its hot procedure;
4. oil product obtained by liquefied coal coil obtained by coal liquefaction or its distillate or its hot procedure;
5. oil product obtained by shale oil or its distillate or its hot procedure;
6. oil product obtained by tar sand base heavy oil or its hot procedure;
7. ethylene cracking tar;
8. petroleum base wax oil thermal cracking tars;
9. heavy oil fraction product obtained by petroleum based heavy fuel oils hot procedure;
10. gluey pitch shape composition weight content of other aromatic hydrocarbons weight contents higher than 50% is higher than 15% hydrocarbon ils;
The hot procedure includes coking, catalytic cracking process, catalytic pyrolysis process, visbreaking process, thermal cracking process.
7. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 70%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 at least
5%.
8. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 85%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 at least
30%.
9. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%;
Separate section STEP3 is vaporized second, liquid phase L3 weight flow WL3 is less than liquid phase L1 weight flow WL1 at least
50%.
10. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 70%, and the first flash temperature T1 is 340~390 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 340~450 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 20% by vapour
Change;Liquid phase L3 temperature T31 is 340~440 DEG C.
11. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 85%, and the first flash temperature T1 is 350~380 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 360~440 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 50% by vapour
Change;Liquid phase L3 temperature T31 is 360~430 DEG C.
12. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%, and the first flash temperature T1 is 360~375 DEG C;
In vapour phase heating part STEP2, second temperature T2 is 380~430 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 80% by vapour
Change;Liquid phase L3 temperature T31 is 370~420 DEG C.
13. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is less than
0.2MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 80% by vapour
Change;Liquid phase L3 temperature T31 is 380~420 DEG C;Second vaporization separate section STEP3 operating pressure is less than 0.15MPaA.
14. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, the first vaporizing section, the first separation process behaviour
Make pressure less than 0.17MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 80% by vapour
Change;Liquid phase L3 temperature T31 is 380~420 DEG C;Second vaporization separate section STEP3 operating pressure is less than 0.10MPaA.
15. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is less than
0.15MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 80% by vapour
Change;Liquid phase L3 temperature T31 is 380~420 DEG C;Second vaporization separate section STEP3 operating pressure is less than 0.08MPaA.
16. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Normal boiling point is higher than 500 DEG C in the first vaporization separate section STEP1, hydrocarbon feed F01 is middle coalite tar, liquid phase L1
The weight content of component is higher than 90%, and the first flash temperature T1 is 355~375 DEG C, and the first separation process operating pressure is less than
0.10MPaA;
In vapour phase heating part STEP2, second temperature T2 is 380~440 DEG C;
Vaporize separate section STEP3 second, component of the normal boiling point in liquid phase L1 less than 540 DEG C at least 80% by vapour
Change;Liquid phase L3 temperature T31 is 380~420 DEG C;Second vaporization separate section STEP3 operating pressure is less than 0.05MPaA.
17. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
The softening point that hydrocarbon feed F01 is the liquid phase L3 obtained by middle coalite tar, the second vaporization separate section STEP3 is higher than 90
℃。
18. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
The softening point that hydrocarbon feed F01 is the liquid phase L3 obtained by middle coalite tar, the second vaporization separate section STEP3 is higher than
100℃。
19. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
The softening point that hydrocarbon feed F01 is the liquid phase L3 obtained by middle coalite tar, the second vaporization separate section STEP3 is higher than
110℃。
20. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Separate section STEP3 is vaporized second, using fractionating column T3, more than fractionating column T3 high-temperature gas V2 charging apertures and liquid phase
Tower section below L1 charging apertures separate more than section T3S1 tower section T3S2 quilts as contact separation section T3S1, gas phase V3 entrance
Condensation obtains cold oil.
21. method according to claim 20, it is characterised in that:
Separate section STEP3 is vaporized second, using fractionating column T3, more than fractionating column T3 high-temperature gas V2 charging apertures and liquid phase
Tower section below L1 charging apertures is divided as section T3S1, the rectifying section that gas phase V3 enters contact separation more than section T3S1 is separate
From obtaining 2 or multiple distillates.
22. method according to claim 20, it is characterised in that:
The liquid phase L3 for separateing section T3S1 is left, the vapor stripping section T3S3 of section T3S1 bottoms is separate by being arranged in
Light residue fraction is deviate from vacuum flashing, and fractionating column T3 bottom of towe is passed through stripped vapor.
23. the method according to claim 1 or 2 or 3 or 4, it is characterised in that:
Separate section STEP3 is vaporized second, using fractionating column T3, more than fractionating column T3 high-temperature gas V2 charging apertures and liquid phase
Tower section below L1 charging apertures enters the tower section T3S2 separateing more than section and is condensed as section T3S1, gas phase V3 is separate
Obtain cold oil;
Bypass vapor phase stream V12 from the first vaporization separate section STEP1 enters the second vaporization separate section STEP3, divides certainly
The top tower section T3S2 for evaporating tower T3 contact separation section T3S1 enters fractionating column T3, and material of the contact from gas phase V3 is combined
Reclaim.
24. method according to claim 20, it is characterised in that:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion high temperature is being separate
Gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution body
BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled on washing section T3SX
Portion turns into circulating cleaning solution body BLR, and Part II enters contact separation section T3SY as liquid B LP and contacted simultaneously with high-temperature gas V2
Complete gas-liquid separation.
25. method according to claim 20, it is characterised in that:
Separate section STEP3 is vaporized second, section T3S1, at least a portion liquid phase L1 and at least a portion high temperature is being separate
Gas V2 completes at least mixed once and contacts and be separated into gas phase V3;Gas phase V3 passes through washing section T3SX and circulating cleaning solution body
BLR counter current contactings;L points of the liquid B of washing section T3SX bottoms outflow is two parts, and Part I is recycled on washing section T3SX
Portion turns into circulating cleaning solution body BLR, and Part II enters as liquid B LP separate section T3S1 and high-temperature gas V2 and liquid phase
L1 is contacted and is completed gas-liquid separation.
26. method according to claim 25, it is characterised in that:
Separate section STEP3 is vaporized second, in washing section T3SX, liquid B LP weight flow BLPW and circulating cleaning solution body
BLR weight flow BLRW ratio is K, and K is 0.0005 to 0.01.
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