CN104497348B - A kind of submissiveization Processes and apparatus of poly- polysaccharide freeze-drying sponge dressing - Google Patents

A kind of submissiveization Processes and apparatus of poly- polysaccharide freeze-drying sponge dressing Download PDF

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CN104497348B
CN104497348B CN201410855893.8A CN201410855893A CN104497348B CN 104497348 B CN104497348 B CN 104497348B CN 201410855893 A CN201410855893 A CN 201410855893A CN 104497348 B CN104497348 B CN 104497348B
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sponge
freeze
poly
spray chamber
mist
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CN104497348A (en
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闵敏
孙云
张磊
桂琳君
向虎成
田敏
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Wuhan Olympic Green New Biological Polytron Technologies Inc
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Wuhan Olympic Green New Biological Polytron Technologies Inc
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Abstract

The present invention provides the submissive chemical industry skills that sponge dressing is lyophilized in a kind of poly- polysaccharide, using ultrasonic wave transducer oscillator, the object liquid to be atomized of storage is manufactured into fine liquid droplet using the physical action of high-frequency vibration, and it is discharged into the spray chamber connected according to certain speed by wind-power, sponge block is put into fog, sponge block and mist come into full contact with and gradually imbibition mist, carries out submissiveization processing;The present invention is also corresponding to provide a kind of submissiveization equipment, including interconnected liquid storage cylinder and spray chamber, is mounted on the ultrasonic ultrasonic delay line memory that liquid storage cylinder bottom is used for atomized liquid, and the fixture in spray chamber, sponge block is clamped by fixture;Submissiveization processing is carried out to freeze-drying sponge using submissive chemical industry skill provided by the invention, it can be made that density is high, hole is small, large specific surface area, humid stability are good, and the sponge dressing with preferable resilience and compliance, device structure is simple, and the product qualified rate of production is high.

Description

A kind of submissiveization Processes and apparatus of poly- polysaccharide freeze-drying sponge dressing
Technical field
The present invention relates to the submissiveization Processes and apparatus that sponge dressing is lyophilized in a kind of poly- polysaccharide, belong to medical sponge production and add Work technical field.
Background technology
At present in field of medical technology, either the hemostasis in surgical operation and clean operation or postoperative wound or its Healing nursing of his surface of a wound etc. still all be unable to do without the participation of all kinds of medical dressing, and the further development of modern medical service technology is then More stringent requirements are proposed for the practical performance to the physics and chemistry of medical dressing or biologically again.
Poly- polysaccharide sponge material because its raw material sources are easy to get, good biocompatibility, liquid absorption capacity are strong, Processing and forming such as facilitates at the series of advantages, and possibility is provided for its application on novel high-performance medical dressing.It was molded already Such product also obtained comparable approval after the application of a certain range of market, be one in dressing technical field not The developing direction that can be neglected.
However, being conventionally used to the sponge material generally use crosslinked foaming of dressing, primary or secondary freeze drying legal system Standby to form, the poly- polysaccharide sponge density obtained through such method is relatively low, compliance is poor, lacks flexibility, and part quality is hard It lacking flexibility, resulting problem is that the lower sponge of density, general aperture is larger, and water suction and water-retaining property are poor, and Specific surface area is smaller, it is difficult to have the medical dressing field of special requirement, such as hemostasis (general specific surface area for comparing surface area Higher, haemostatic effect is better);However sponge density is higher, hardness is accordingly higher, poor compliance, is especially led in medical dressing Domain, it is difficult to fitting wound skin, especially some joint motion positions well.
There is a kind of medical hemostatic prepared using freeze-drying poly- polysaccharide freeze-drying sea on the market in unresolved problem above Silk floss (CN201210545888:A kind of preparation method of styptic sponge for dressing), the sponge density is high, hole is small, compares table Area is big, solves the problems, such as that dressing sponge density is small, but obtained sponge quality is harder, and resilience is poor, poor compliance, application When wound hemostasis, it is easier to phenomenon of rupture occur, to limit its scope of application.
To prepare large specific surface area and the good dressing sponge of elasticity, part producing person add in the initial formulation of sponge The dressing sponge compliance of submissiveization additive, production is good, but due to being added to submissiveization additive, affects dressing sponge Biocompatibility, therefore limit its Clinical practice range.
Invention content
It is an object of the invention to solve the deficiencies in the prior art, and provide a kind of for improving poly- polysaccharide sponge compliance Technique and equipment that is swift to operate and being easy to regulation and control, it is upper and apply upper requirement in production to adapt to dressing sponge.
Technical solution is used by realizing the object of the invention, a kind of submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing, Include the following steps:
(1) by poly- polysaccharide freeze-drying sponge carry out rough segmentation cut, obtain freeze-drying sponge block, be lyophilized sponge block length be 10 ㎝~ 40 ㎝, width are the ㎝ of 10 ㎝~40;
(2) object liquid mist to be atomized is turned into fine liquid droplet using ultrasonic ultrasonic delay line memory, collects fine liquid mist Drop forms mist, and mist is passed through sealing device, mist is made to be circulated with sealing device in ultrasonic ultrasonic delay line memory;
(3) freeze-drying sponge block is put into the sealing device full of mist and handle 0.5~30 minute, make freeze-drying sponge block and Mist comes into full contact with and gradually up to obtaining, extensibility is 1.0N/cm~20.0N/cm to imbibition mist and permanent deformation is not more than 10% submissiveization sponge;
(4) submissiveization sponge is subjected to cutting according to the size of application requirements, obtains submissiveization sponge dressing.
The poly- polysaccharide freeze-drying sponge is determined by the aqueous solution mixing acidic materials and medical bactericide of poly- polysaccharide by mold Type, freezing and freeze-drying molding are prepared.
The poly- polysaccharide is alginic acid, water soluble polyamide, chitosan or chitosan derivatives.
The acidic materials are glutamic acid, lactic acid, hydrochloric acid, acetic acid or glycolic.
The object liquid to be atomized is pure water or medical.
The also corresponding submissiveization equipment for providing poly- polysaccharide freeze-drying sponge dressing of the present invention, including interconnected liquid storage cylinder And spray chamber, it is mounted on the ultrasonic ultrasonic delay line memory that liquid storage cylinder bottom is used for atomized liquid, and the fixture in spray chamber; The fixture includes the strut of fixed plate and 2~100 mounted in pairs in fixed plate, and the fixed plate is strip square column, Fixed plate is horizontally fixed on spray chamber bottom surface, and each strut is alternately fixed in fixed plate successively along fixed plate long side, the branch Bar is L-shaped, including horizon bar and tilting bar, and the angle between tilting bar and horizon bar is 95 °~135 °, and the horizon bar of strut is worn Cross fixed plate and can in fixed plate where horizon bar linear reciprocation slide.
The top of the spray chamber is the head cover being flexibly connected with spray chamber, and head cover is transparent panel, and the lower surface of head cover is The angle of inclined surface, head cover lower surface and horizontal direction is 10 °~45 °.
Liquid storage cylinder is connected to spray chamber by admission line and outlet pipe, and fan is equipped between liquid storage cylinder and spray chamber, Fan is mounted in admission line.
The bottom of spray chamber is equipped with the lime set overflow port with valve.
Submissive chemical industry skill provided by the invention uses ultrasonic wave transducer oscillator, will be stored using the physical action of high-frequency vibration Object liquid to be atomized be manufactured into fine liquid droplet, and discharged according to certain speed to being connected by wind-power Spray chamber in;From effect, the comfort index of poly- polysaccharide sponge --- stretching in 2004 standards of YY/T0471.4- Malleability and set resistant --- can through this technique be improved significantly, and can be adjusted in a wider range, The improvement of middle extensibility is the most apparent, and existing poly- polysaccharide sponge material lacks measurable comfort index because quality itself is harder (i.e. for material with regard to being broken before deformation reaches 20%, break-draw power is 0.1MPa), is handled by this technique submissiveization After 0.5~30 minute, extensibility can arbitrarily adjust in the range of 1.0N/cm~20.0N/cm, be permanently deformed and can control Within system 10%, the sponge of submissiveization can meet the requirement in clinical application to medical supplies product comfort.
The submissiveization process selection be lyophilized sponge be submissiveization object, the freeze-drying sponge by poly- polysaccharide aqueous solution mixed acid Property substance and fungicide, be prepared by mould shape, freezing and freeze-drying molding, have that density is high, hole is small, specific surface area Big and good humid stability advantage has preferable resilience and compliance after submissiveization process;It can be according to clinic Actual needs selects pure water or drug as object liquid to be atomized so that submissiveization sponge dressing effect diversification of preparation, Clinically it is widely used;The submissive chemical industry skill to the post-processing for being molded sponge by realizing submissiveization, and so there is no need to sponge Initial formulation does being specifically designed on comfort, to eliminate the trouble using all kinds of submissiveization additives, avoids to each The risk that the biocompatibility of kind sponge products is reappraised, therefore the submissive chemical industry skill is particularly suitable for formula sensitivity Poly- polysaccharide sponge medical supplies.
For submissiveization equipment provided by the invention by specific adjustable fixture clamping freeze-drying sponge block, fixture includes solid The strut of fixed board and 2~100 mounted in pairs in fixed plate, can be on demand in 5cm~10cm per the spacing of a pair of strut Between adjust, it can be achieved that different sizes be lyophilized sponge block submissiveization handle;The lime set overflow port of spray chamber bottom can be by mist To change the lime set discharge in room, prevents freeze-drying sponge block from being drenched, transparent head cover is convenient for observing spray chamber inner case at any time, and When discharge lime set.
Anti-condensation pollution structure at two is devised in the equipment, first, having between the tilting bar and horizon bar of fixture strut 95 °~135 ° of angle, opposite two tilting bars are with the use of clamping freeze-drying sponge block, two tilting bars and freeze-drying sponge block Edge be line contact, therefore can avoid tilting bar on condensation drench freeze-drying sponge block key position;Second is that atomization ceiling The lower surface of lid has 10 °~45 ° of angle with horizontal direction, forms one along the sagging surface of cabinet wall, ensures head cover The condensation at place will not drop onto on the freeze-drying sponge block in processing;Anti-condensation pollution design, ensure that submissiveization place above two The product qualification rate of the submissiveization sponge dressing of reason, qualification rate is up to 99%.
Description of the drawings
Fig. 1 is submissiveization process flow chart provided by the invention.
Fig. 2 is the structural schematic diagram of submissiveization equipment provided by the invention.
Wherein, 1- spray chambers, 2- lime set overflow ports, 3- ultrasonic ultrasonic delay line memories, 4- liquid storage cylinders, 5- admission lines, 6- fans, 7- outlet passageways, 8- head covers, 9- fixed plates, 10- struts.
Specific implementation mode
The present invention is illustrated in detail with reference to the accompanying drawings and examples.
Embodiment 1:
The submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing provided by the invention, technological process is as shown in Figure 1, including such as Lower step:
(1) poly- polysaccharide freeze-drying sponge block raw material is carried out rough segmentation to cut, obtains freeze-drying sponge block, the length that sponge block is lyophilized is 10 ㎝, width are 10 ㎝, and aqueous solution mixing acetic acid and medical bactericide of the sponge by chitosan is lyophilized in the poly- polysaccharide, by mould Tool sizing, freezing and freeze-drying molding are prepared;
(2) use ultrasonic ultrasonic delay line memory will it is purity water atomised be fine liquid droplet, collect fine liquid droplet formation mist, Mist is passed through sealing device, mist is made to be circulated with sealing device in ultrasonic ultrasonic delay line memory;
(3) freeze-drying sponge block is put into the sealing device full of mist and is handled 0.5 minute, make freeze-drying sponge block and mist It comes into full contact with and gradually imbibition mist is 1.0N/cm~20.0N/cm and is permanently deformed no more than 10% until obtaining extensibility Submissiveization sponge;
(4) submissiveization sponge is subjected to cutting according to the size of application requirements, obtains submissiveization sponge dressing.
Embodiment 2:
The submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing provided by the invention, technological process is as shown in Figure 1, including such as Lower step:
(1) poly- polysaccharide freeze-drying sponge block raw material is carried out rough segmentation to cut, obtains freeze-drying sponge block, the length that sponge block is lyophilized is 40 ㎝, width are 40 ㎝, and aqueous solution mixing acetic acid and medical bactericide of the sponge by chitosan is lyophilized in the poly- polysaccharide, by mould Tool sizing, freezing and freeze-drying molding are prepared;
(2) it is fine liquid droplet to use ultrasonic ultrasonic delay line memory to be atomized hemostatic agent, collects fine liquid droplet and is formed Mist is passed through sealing device, mist is made to be circulated with sealing device in ultrasonic ultrasonic delay line memory by mist;
(3) freeze-drying sponge block is put into the sealing device full of mist and is handled 30 minutes, make freeze-drying sponge block and mist It comes into full contact with and gradually imbibition mist is 1.0N/cm~20.0N/cm and is permanently deformed no more than 10% until obtaining extensibility Submissiveization sponge;
(4) submissiveization sponge is subjected to cutting according to the size of application requirements, obtains submissiveization sponge dressing.
The also corresponding submissiveization equipment for providing poly- polysaccharide freeze-drying sponge dressing of the present invention, structure is as shown in Fig. 2, include Interconnected liquid storage cylinder 4 and spray chamber 1 is mounted on the ultrasonic ultrasonic delay line memory 3 that 4 bottom of liquid storage cylinder is used for atomized liquid, and Fixture in spray chamber, liquid storage cylinder 4 are connected to spray chamber 1 by admission line 5 and outlet pipe 7, liquid storage cylinder 4 and mist Change to be equipped between room 1 and mist be blown into the fan 6 in spray chamber, fan 6 is mounted in admission line, the top of spray chamber be with The head cover 8 of spray chamber flexible connection, head cover are transparent panel, and the lower surface of head cover is inclined surface, head cover lower surface and horizontal direction Angle be 10 °~45 °, the bottom of spray chamber is equipped with the lime set overflow port 2 with valve;The fixture include fixed plate 9 and 2~ Strut 10 of 100 mounted in pairs in fixed plate, the fixed plate 9 are strip square column, and fixed plate is horizontally fixed on atomization On 1 bottom surface of room, each strut 10 is alternately fixed in fixed plate successively along fixed plate long side, and the strut is L-shaped, including horizon bar And tilting bar, the angle between tilting bar and horizon bar are 95 °~135 °, the horizon bar of strut passes through fixed plate and can be solid Along linear reciprocation sliding where horizon bar in fixed board.

Claims (4)

1. a kind of submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing, which is characterized in that include the following steps:
(1) poly- polysaccharide freeze-drying sponge is carried out rough segmentation to cut, obtains freeze-drying sponge block, the length that sponge block is lyophilized is 10 ㎝~40 ㎝, width are the ㎝ of 10 ㎝~40, and aqueous solution mixing acidic materials and Medical sterilization of the sponge by poly- polysaccharide are lyophilized in the poly- polysaccharide Agent is prepared by mould shape, freezing and freeze-drying molding;
(2) object liquid mist to be atomized is turned into fine liquid droplet using ultrasonic ultrasonic delay line memory, collects fine liquid droplet shape At mist, mist is passed through sealing device, mist is made to be circulated with sealing device in ultrasonic ultrasonic delay line memory, it is described to be atomized Object liquid is pure water or medical;
(3) freeze-drying sponge block is put into the sealing device full of mist and is handled 0.5~30 minute, make freeze-drying sponge block and mist It comes into full contact with and gradually imbibition mist is 1.0N/cm~20.0N/cm and is permanently deformed no more than 10% until obtaining extensibility Submissiveization sponge;
(4) submissiveization sponge is subjected to cutting according to the size of application requirements, obtains submissiveization sponge dressing.
2. the submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing according to claim 1, it is characterised in that:The poly- polysaccharide For alginic acid, chitosan or chitosan derivatives.
3. the submissive chemical industry skill of poly- polysaccharide freeze-drying sponge dressing according to claim 1, it is characterised in that:The acid Matter is glutamic acid, lactic acid, hydrochloric acid, acetic acid or glycolic.
4. a kind of equipment for the poly- polysaccharide freeze-drying submissive chemical industry skill of sponge dressing described in claim 1, it is characterised in that:Including Interconnected liquid storage cylinder and spray chamber is mounted on the ultrasonic ultrasonic delay line memory that liquid storage cylinder bottom is used for atomized liquid, and installation Fixture in spray chamber, liquid storage cylinder is connected to spray chamber by admission line and outlet pipe, between liquid storage cylinder and spray chamber Equipped with fan, fan is mounted in admission line, and the top of the spray chamber is the head cover being flexibly connected with spray chamber, and head cover is Transparent panel, the lower surface of head cover are inclined surface, and the angle of head cover lower surface and horizontal direction is 10 °~45 °, the bottom of spray chamber Equipped with the lime set overflow port with valve;The fixture includes the strut of fixed plate and 2~100 mounted in pairs in fixed plate, The fixed plate is strip square column, and fixed plate is horizontally fixed on spray chamber bottom surface, and each strut is handed over successively along fixed plate long side For being fixed in fixed plate, the strut is L-shaped, including horizon bar and tilting bar, and the angle between tilting bar and horizon bar is 95 °~135 °, the horizon bar of strut passes through fixed plate and can the linear reciprocation sliding where horizon bar in fixed plate.
CN201410855893.8A 2014-12-31 2014-12-31 A kind of submissiveization Processes and apparatus of poly- polysaccharide freeze-drying sponge dressing Active CN104497348B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887358A (en) * 2006-07-14 2007-01-03 青岛博益特生物材料有限公司 Medical chitosan dressing and its application
US20070083137A1 (en) * 2004-12-23 2007-04-12 Hemcon Medical Technologies, Inc. Supple tissue dressing assemblies, systems, and methods formed from softened hydrophilic polymer sponge structures such as chitosan
CN101613512A (en) * 2009-07-16 2009-12-30 中国科学院长春应用化学研究所 A kind of rapid-imbibing foamed material with antibacterial property and preparation method thereof
CN103027788A (en) * 2013-01-05 2013-04-10 吴斌 Absorbable medical dressing and preparation method thereof
CN103028135A (en) * 2012-12-14 2013-04-10 武汉奥绿新生物科技有限公司 Method for preparing hemostatic sponge for dressing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070083137A1 (en) * 2004-12-23 2007-04-12 Hemcon Medical Technologies, Inc. Supple tissue dressing assemblies, systems, and methods formed from softened hydrophilic polymer sponge structures such as chitosan
CN1887358A (en) * 2006-07-14 2007-01-03 青岛博益特生物材料有限公司 Medical chitosan dressing and its application
CN101613512A (en) * 2009-07-16 2009-12-30 中国科学院长春应用化学研究所 A kind of rapid-imbibing foamed material with antibacterial property and preparation method thereof
CN103028135A (en) * 2012-12-14 2013-04-10 武汉奥绿新生物科技有限公司 Method for preparing hemostatic sponge for dressing
CN103027788A (en) * 2013-01-05 2013-04-10 吴斌 Absorbable medical dressing and preparation method thereof

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