CN104493380B - A kind of automatic welding device of symmetry - Google Patents
A kind of automatic welding device of symmetry Download PDFInfo
- Publication number
- CN104493380B CN104493380B CN201410714536.XA CN201410714536A CN104493380B CN 104493380 B CN104493380 B CN 104493380B CN 201410714536 A CN201410714536 A CN 201410714536A CN 104493380 B CN104493380 B CN 104493380B
- Authority
- CN
- China
- Prior art keywords
- soldering turret
- module
- welding
- welding machine
- signal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
nullThe present invention relates to the automatic welding device of a kind of symmetry，One end of carriage it is located at including welding base，First welding machine and the second welding machine are respectively arranged on welding base，First soldering turret is connected on the first welding machine by wire，Second soldering turret is connected on the second welding machine by wire，First soldering turret props up the first welding machine front being set up on welding base by the first soldering turret，Second soldering turret props up the second welding machine front being set up on welding base by the second soldering turret，First welding、First soldering turret and the first soldering turret support and second weld、Second soldering turret and the second soldering turret support are symmetrical arranged on welding base，PLC is located on welding base，Some sensors are respectively arranged on the first soldering turret and the first soldering turret support of the second soldering turret both sides and the second soldering turret support，Some sensors connect PLC respectively，The end that controls of PLC connects described first welding machine and the control end of the second welding machine.Reduce human weld's operation, reduce cost.
Description
Technical field
The invention belongs to welding field, particularly relate to the automatic welding device of a kind of symmetry.
Background technology
This year, along with digitized, automatization, computer, the development of Machine Design, and the great attention of welding quality, automatic welding has evolved into the manufacturing technology of a kind of advanced person, automatic welding device effect played in the application of individual industry is increasing, range of application expands the most rapidly, and in modern industry produces, the mechanization of welding production process and automatization are the inexorable trends of welding mechanism process industry modernization development.But in automobile manufacturing process, in the welding process that the frame assembly of low side commercial car and floor assembly splice, mostly it is to use human weld's process, owing to welding region area is big, number of welds is many, soldering turret throat depth size big (about 750mm), welding tong structure heavily etc. causes the difficulty of automatic welding.
Therefore in frame assembly and the many problems that cannot high-speed automated weld of the big solder joint of domain of the existence area in floor assembly splicing automatic welding.
Summary of the invention
It is an object of the invention to provide the automatic welding device of a kind of symmetry, it is intended to solve frame assembly and the many problems that cannot high-speed automated weld of the big solder joint of domain of the existence area in floor assembly splicing automatic welding.
nullThe present invention is realized in，A kind of automatic welding device of symmetry，Described automatic welding device includes welding base、First welding machine、First soldering turret、Second welding machine、Second soldering turret、Second soldering turret support、PLC、Some sensors、Carriage and the first soldering turret support，Described welding base is located at one end of described carriage，Described first welding machine and the second welding machine are respectively arranged on described welding base，Described first soldering turret is connected on described first welding machine by wire，Described second soldering turret is connected on described second welding machine by wire，Described first soldering turret props up the first welding machine front being set up on described welding base by the first soldering turret，Described second soldering turret props up the second welding machine front being set up on described welding base by the second soldering turret，Described first welding machine、First soldering turret and the first soldering turret support and described second welding machine、Second soldering turret and the second soldering turret support are symmetrical arranged on welding base，Described PLC is located on described welding base，Some described sensors are respectively arranged on described first soldering turret and the first soldering turret support of the second soldering turret both sides and the second soldering turret support，Some described sensors connect described PLC respectively，The end that controls of described PLC connects described first welding machine and the control end of the second welding machine.
The further technical scheme of the present invention is: described carriage includes two slide rails be arrangeding in parallel, article two, described slide rail is respectively arranged in chute, described chute is located on the track girder being placed in parallel, described track girder is provided with pillar, it is provided with crossbeam between parallel track girder, crossbeam in one end of track girder connects one end of ball-screw, and the other end of described ball-screw connects motor, is provided with fixing beam in the middle of described ball-screw.
The further technical scheme of the present invention is: described motor uses motor.
The further technical scheme of the present invention is: described PLC includes microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal and power module, the outfan of described signal acquisition module connects the input of described filtration module, the outfan of described filtration module connects the input of described signal amplification module, the outfan of described signal amplification module connects the input of described microprocessor module, the outfan of described microprocessor module connects the input of described control signal lead-out terminal, described power module is electrically connected with described microprocessor module, signal acquisition module, filtration module and signal amplification module.
The further technical scheme of the present invention is: described PLC also includes signal-adjusting module, the input of described signal-adjusting module connects the outfan of described microprocessor module, the outfan of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected with described power module.
The further technical scheme of the present invention is: described signal-adjusting module receives the strong and weak sensor that adjusts of each sensor signal in the order of signal signature sensor according to microprocessor module and sends the power of signal.
The further technical scheme of the present invention is: described signal amplification module includes that signal amplifier, described signal amplification factor are 100.
The further technical scheme of the present invention is: described power module uses Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
The further technical scheme of the present invention is: described pillar is symmetricly set on the both sides of parallel track girder.
The further technical scheme of the present invention is: described pillar is five right.
The invention has the beneficial effects as follows: achieve, by SERVO CONTROL, the high-speed automated welding that the big solder joint of region area is many at welding field, improve the concordance of welding quality, improve welding efficiency, reduce station and produce the dependence to professional workers, reduce human weld's operation, reduce cost.
Accompanying drawing explanation
Fig. 1 is the structure chart of the full automatic conveying welder that the embodiment of the present invention provides；
Fig. 2 is the carriage structure chart that the embodiment of the present invention provides；
Fig. 3 is the installing rack of embodiment of the present invention offer, rail plate, feeding device overall structure figure；
Fig. 4 is the installing rack structure chart that the embodiment of the present invention provides.
Detailed description of the invention
Reference: 1-welder 2-feeding device 3-carriage 4-rail plate 5-installing rack 31-base 32-support 33-dihedral plate 34-roller bearing 35-scroll wheel 51-main beam 52-the second leg 53-the first leg 54-the 3rd leg.
nullFig. 1-4 shows the automatic welding device of a kind of symmetry that the present invention provides，Described automatic welding device includes welding base、First welding machine、First soldering turret、Second welding machine、Second soldering turret、Second soldering turret support、PLC、Some sensors、Carriage and the first soldering turret support，Described welding base is located at one end of described carriage，Described first welding machine and the second welding machine are respectively arranged on described welding base，Described first soldering turret is connected on described first welding machine by wire，Described second soldering turret is connected on described second welding machine by wire，Described first soldering turret props up the first welding machine front being set up on described welding base by the first soldering turret，Described second soldering turret props up the second welding machine front being set up on described welding base by the second soldering turret，Described first welding machine、First soldering turret and the first soldering turret support and described second welding machine、Second soldering turret and the second soldering turret support are symmetrical arranged on welding base，Described PLC is located on described welding base，Some described sensors are respectively arranged on described first soldering turret and the first soldering turret support of the second soldering turret both sides and the second soldering turret support，Some described sensors connect described PLC respectively，The end that controls of described PLC connects described first welding machine and the control end of the second welding machine.Achieve, by SERVO CONTROL, the high-speed automated welding that the big solder joint of region area is many at welding field, improve the concordance of welding quality, improve welding efficiency, reduce station and produce the dependence to professional workers, reduce human weld's operation, reduce cost.
Described carriage includes two slide rails be arrangeding in parallel, article two, described slide rail is respectively arranged in chute, described chute is located on the track girder being placed in parallel, described track girder is provided with pillar, it is provided with crossbeam between parallel track girder, crossbeam in one end of track girder connects one end of ball-screw, and the other end of described ball-screw connects motor, is provided with fixing beam in the middle of described ball-screw.
Described motor uses motor.
Described PLC includes microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal and power module, the outfan of described signal acquisition module connects the input of described filtration module, the outfan of described filtration module connects the input of described signal amplification module, the outfan of described signal amplification module connects the input of described microprocessor module, the outfan of described microprocessor module connects the input of described control signal lead-out terminal, described power module is electrically connected with described microprocessor module, signal acquisition module, filtration module and signal amplification module.
Described PLC also includes signal-adjusting module, the input of described signal-adjusting module connects the outfan of described microprocessor module, the outfan of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected with described power module.
Described signal-adjusting module receives the strong and weak sensor that adjusts of each sensor signal in the order of signal signature sensor according to microprocessor module and sends the power of signal.
Described signal amplification module includes that signal amplifier, described signal amplification factor are 100.
Described power module uses Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
Described pillar is symmetricly set on the both sides of parallel track girder.
Described pillar is five right.
A kind of full automatic conveying welder, described conveying welder includes control system, carriage 3, feeding device 2, welder 1, rail plate 4, two sleeve gasket copper coins and installing rack 5, described rail plate 4 is located on described installing rack 5, described feeding device 2 is located on described rail plate 4, described two sleeve gasket copper coins are respectively arranged on described feeding device 2 both sides, and it is placed on described installing rack 5, described welder 1 is located on one end of said two rail plate 4, described carriage 3 one end connects one end of described installing rack 5 and contacts with described feeding device 2, described control system connects described feeding device 2 and welder 1 respectively.
Described feeding device 2 includes bracing frame, the multiple rollers being located on support frame as described above, are located at the motor drive mechanism of support frame as described above tail end, and the axle of described motor drive mechanism is provided with belt pulley, described belt pulley is connected with the plurality of roller by belt, and support frame as described above has the first ball-screw.
Described rail plate 4 includes the first guide rail, the second guide rail arranged with described first guide rail parallel, being provided with three positioning beam between described first guide rail and the second guide rail, described rail plate is provided with the second ball-screw, and described rail plate 4 has a plurality of spike.
Described carriage 3 includes base 31, it is located at the support 32 on described base 31, it is located at the conveying mechanism of described support 32 upper end, described support is two H-shaped supports and a T-shaped support, described base 31 has multiple scroll wheel 35, described conveying mechanism includes two dihedral plates be arrangeding in parallel, is provided with many equal roller bearings 34 between two parallel dihedral plates 33.The adjacent spacing between roller bearing 34 is equal, and described many roller bearings 34 are the most parallel.Described support 32 is with bolts with described base 31, and described support 32 is connected with dihedral plate 33 bolt.
Described pad copper coin includes the vertical beam being located on described installing rack 5, it is located at the first H-shaped support of described vertical beam one end, it is located at the slide mechanism of the described vertical beam other end, described slide mechanism is provided with two slide rails, and one end of described slide rail connects described first H-shaped support, and the described slide rail other end connects the second H-shaped support, described first H-shaped support and the second H-shaped cantilever tip are located at baffle plate, described baffle plate passes described slide mechanism, and described slide mechanism is provided with copper coin, and described copper coin is provided with driver.
Described welder 1 includes the welding support being located on pad copper coin, is located at the welding machine on described welding support.
Welder 1 includes controller, multiple sensor, welding machine, welding gun, mounting seat and support, described is set up in described mounting seat, described welding machine is located on described support, described welding gun connects described welding machine, described welding gun both sides are provided with multiple sensor, described sensor connects described controller, and described controller is located in described mounting seat.Welding machine includes fixed mount, is located at the cylinder under fixed mount.Described cylinder uses axle to be connected with described fixed mount.Described support includes base plate, is located at riser and transverse slat on base plate, and described transverse slat is vertical with described riser to be connected, and described transverse slat is provided with oval aperture, and described riser is provided with elliptical openings.
Support seat and include base, the support being located on base.Described base includes base plate, is located at support plate parallel on base plate, is located at the top board on parallel support plate.Described support plate is provided with opening, described for tetragon.
Described control system includes PLC, the multiple sensors being connected with described PLC, each position that described sensor is respectively arranged on conveyer device.
Described installing rack 5 includes main beam 51, is located at the first leg 53 of described main beam 51 side, is located at the second leg 52 and the 3rd leg 54 of described main beam 51 opposite side, and described second leg 52 is identical with the 3rd leg 54 structure.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent and improvement etc. made within the spirit and principles in the present invention, should be included within the scope of the present invention.
Claims (1)
- null1. a symmetrical automatic welding device，It is characterized in that，Described automatic welding device includes welding base、First welding machine、First soldering turret、Second welding machine、Second soldering turret、Second soldering turret support、PLC、Some sensors、Carriage and the first soldering turret support，Described welding base is located at one end of described carriage，Described first welding machine and the second welding machine are respectively arranged on described welding base，Described first soldering turret is connected on described first welding machine by wire，Described second soldering turret is connected on described second welding machine by wire，Described first soldering turret props up the first welding machine front being set up on described welding base by the first soldering turret，Described second soldering turret props up the second welding machine front being set up on described welding base by the second soldering turret，Described first welding machine、First soldering turret and the first soldering turret support and described second welding machine、Second soldering turret and the second soldering turret support are symmetrical arranged on welding base，Described PLC is located on described welding base，Some described sensors are respectively arranged on described first soldering turret and the first soldering turret support of the second soldering turret both sides and the second soldering turret support，Some described sensors connect described PLC respectively，The end that controls of described PLC connects described first welding machine and the control end of the second welding machine；Described carriage includes two slide rails be arrangeding in parallel, article two, described slide rail is respectively arranged in chute, described chute is located on the track girder being placed in parallel, described track girder is provided with pillar, it is provided with crossbeam between parallel track girder, crossbeam in one end of track girder connects one end of ball-screw, and the other end of described ball-screw connects motor, is provided with fixing beam in the middle of described ball-screw；Described motor uses motor；Described PLC includes microprocessor module, signal acquisition module, filtration module, signal amplification module, control signal lead-out terminal and power module, the outfan of described signal acquisition module connects the input of described filtration module, the outfan of described filtration module connects the input of described signal amplification module, the outfan of described signal amplification module connects the input of described microprocessor module, the outfan of described microprocessor module connects the input of described control signal lead-out terminal, described power module is electrically connected with described microprocessor module, signal acquisition module, filtration module and signal amplification module；Described PLC also includes signal-adjusting module, the input of described signal-adjusting module connects the outfan of described microprocessor module, the outfan of described signal-adjusting module connects the control end of some described sensors respectively, and described signal-adjusting module is electrically connected with described power module；Described signal-adjusting module receives the strong and weak sensor that adjusts of each sensor signal in the order of signal signature sensor according to microprocessor module and sends the power of signal；Described signal amplification module includes that signal amplifier, described signal amplification factor are 100；Described power module uses Switching Power Supply, and the input power of described Switching Power Supply is alternating current-direct current 90-250V, and output voltage is direct current 5V and 12V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714536.XA CN104493380B (en) | 2014-11-28 | 2014-11-28 | A kind of automatic welding device of symmetry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410714536.XA CN104493380B (en) | 2014-11-28 | 2014-11-28 | A kind of automatic welding device of symmetry |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493380A CN104493380A (en) | 2015-04-08 |
| CN104493380B true CN104493380B (en) | 2016-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410714536.XA Expired - Fee Related CN104493380B (en) | 2014-11-28 | 2014-11-28 | A kind of automatic welding device of symmetry |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201353690Y (en) * | 2008-06-13 | 2009-12-02 | 上海威特力焊接设备制造股份有限公司 | Symmetric welding equipment |
| CN101870050A (en) * | 2010-07-07 | 2010-10-27 | 宁波新州焊接设备有限公司 | Material loading frame of welding machine |
| CN201841374U (en) * | 2010-10-26 | 2011-05-25 | 赵长贺 | Automatic welding machine for net rack |
| CN102892544A (en) * | 2010-05-07 | 2013-01-23 | 林肯环球股份有限公司 | Welding system and method using arc welding machines and laser beam source |
| CN203045169U (en) * | 2012-12-10 | 2013-07-10 | 烟台新科钢结构有限公司 | Butt welding device for variable cross-section waveform web H-shaped steel cutting set |
| CN203765191U (en) * | 2013-11-22 | 2014-08-13 | 彭良均 | Welding mechanism of automatic welding machine |
| CN104057222A (en) * | 2014-06-05 | 2014-09-24 | 苏州科易特自动化科技有限公司 | Four-axis linkage intelligent tracking welding machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101209118B1 (en) * | 2010-04-20 | 2012-12-06 | 주식회사 윈젠 | Polysilicon manufacturing electrode, apparatus for welding polysilicon manufacturing electrode and method for welding thereof |
-
2014
- 2014-11-28 CN CN201410714536.XA patent/CN104493380B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201353690Y (en) * | 2008-06-13 | 2009-12-02 | 上海威特力焊接设备制造股份有限公司 | Symmetric welding equipment |
| CN102892544A (en) * | 2010-05-07 | 2013-01-23 | 林肯环球股份有限公司 | Welding system and method using arc welding machines and laser beam source |
| CN101870050A (en) * | 2010-07-07 | 2010-10-27 | 宁波新州焊接设备有限公司 | Material loading frame of welding machine |
| CN201841374U (en) * | 2010-10-26 | 2011-05-25 | 赵长贺 | Automatic welding machine for net rack |
| CN203045169U (en) * | 2012-12-10 | 2013-07-10 | 烟台新科钢结构有限公司 | Butt welding device for variable cross-section waveform web H-shaped steel cutting set |
| CN203765191U (en) * | 2013-11-22 | 2014-08-13 | 彭良均 | Welding mechanism of automatic welding machine |
| CN104057222A (en) * | 2014-06-05 | 2014-09-24 | 苏州科易特自动化科技有限公司 | Four-axis linkage intelligent tracking welding machine |
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| CN104493380A (en) | 2015-04-08 |
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Effective date of registration: 20210518 Address after: 528300 No.3 Jiangnan Road section, Longtan Dashe Industrial Zone, Xingtan town, Shunde District, Foshan City, Guangdong Province Patentee after: Foshan Shunde Langyu metal products Co.,Ltd. Address before: 545112 sifangtang area, Xinxing Industrial Park, Liujiang County, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee before: LIUZHOU ZHENYE WELDING ELECTROMECHANICAL EQUIPMENT MANUFACTURING Co.,Ltd. |
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Granted publication date: 20160810 Termination date: 20211128 |