CN104492869B - The orthopedic equipment of truss framed leg main chord tube - Google Patents
The orthopedic equipment of truss framed leg main chord tube Download PDFInfo
- Publication number
- CN104492869B CN104492869B CN201410804575.9A CN201410804575A CN104492869B CN 104492869 B CN104492869 B CN 104492869B CN 201410804575 A CN201410804575 A CN 201410804575A CN 104492869 B CN104492869 B CN 104492869B
- Authority
- CN
- China
- Prior art keywords
- orthopedic
- main chord
- chord tube
- camber
- glacing flatness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
Abstract
The invention discloses the orthopedic equipment of a kind of truss framed leg main chord tube, including the orthopedic workbench of rigidity 2, on workbench 2, interval arranges two or more gate-type support body 3;On gate-type support body 3, suspension has the jack 6 arranging pressure transducer 5;And glacing flatness direction orthopedic two kind situations orthopedic for main chord tube camber direction are respectively provided with to change mode: be positioned at the orthopedic fixing holder assembly 4 of camber and the orthopedic fixing holder assembly 9 of glacing flatness of workbench 2, and be positioned at the orthopedic pressure head of camber 7 and the orthopedic pressure head of glacing flatness 10 of jack 6 lower end.The present invention can meet the orthopedic needs of truss framed leg main chord tube the most mostly, it is possible to effectively completes the orthopedic of spud leg main chord tube.Have do not affect main chord tube mechanical property, be easy to detection, risk is low, safety is high, the utilization high, repeatable of orthopedic efficiency, low cost and other advantages.
Description
Technical field
The present invention relates to the orthopedic skill of the construction of jack-up unit truss framed leg, specially spud leg main chord tube
Art.
Background technology
Spud leg is the key structure of jack-up unit, and spud leg main chord tube is then the key structure of spud leg.In as
State's patent " the size detection turning tool of spud leg main chord tube " (Authorization Notice No. CN203605924U) relates to main
The concrete structure of string pipe.The jack-up unit spud leg being most widely used at present is truss structure, and it is main
String pipe construction precision requires the highest.Spud leg main chord tube making, transport, when storing due to various factors
Impact, also exists deformation and causes precision to exceed the risk of tolerance.Tradition solution for main chord tube deformation
Way is for cutting original weld seam and again welding, but will consume if carried out large-area main chord tube reparation
Easily there is problems of welded quality in human and material resources and the construction duration of preciousness, particularly secondary welding greatly
Main chord tube is caused to be scrapped.Additionally using the rectification that carries out colding pressing of the large pressing machine of thousands of tons of rank is also one side
Method, but the method has to rely on the large pressing machine of thousands of tons of, and the extent of spreading amd application is very limited.Therefore it is
Solve the precision overproof problem of finished product main chord tube easily, it is necessary to invent a set of effectively and reliably, mistake
The convenient straightening technique that journey is controlled, to meet the high spud leg main chord tube structure of rigidity, intensity at camber and flat
The straight high-precision requirement spending direction.
Summary of the invention
It is contemplated that design the orthopedic scheme of a set of main chord tube and supporting Fixture Design, it is used for solving main chord tube
Construction precision exceedes orthopedic construction during tolerance.It is contemplated that utilize work efficient, simple, high-precision
Dress, solves the orthopedic construction in main chord tube manufacturing process.
For reaching above-mentioned purpose, the orthopedic equipment of truss framed leg main chord tube of the present invention, including the orthopedic work of rigidity
Station, on the orthopedic workbench of described rigidity, interval arranges plural gate-type support body;On described gate-type support body
Suspension has the jack arranging pressure transducer.Orthopedic orthopedic with glacing flatness direction for main chord tube camber direction
Two kinds of situations are respectively provided with to change mode: the orthopedic fixing seat of camber being positioned on the described orthopedic workbench of rigidity
Assembly and the orthopedic fixing holder assembly of glacing flatness, and it is positioned at the camber orthopedic pressure head peace of described jack lower end
The orthopedic pressure head of straight degree.
The orthopedic fixing holder assembly of the most above-mentioned camber and the orthopedic fixing holder assembly of glacing flatness, the orthopedic pressure head of camber and
The orthopedic pressure head of glacing flatness, can realize the form of said function to arrange different structure as required, and the present invention carries
Supply following preferred version:
The orthopedic fixing holder assembly of described camber includes the fixation structure that both sides, top are arranged, described fixed structure
It is clamped in two side positions of main chord tube side tooth bar by wood tooth in the middle part of body;The orthopedic fixing holder assembly of described camber
Also include being positioned at below main chord tube tooth bar and the protection cushion block coordinating profile of tooth is set.
The orthopedic fixing holder assembly of described glacing flatness includes that both sides, top are propped up and peaks at main chord tube both sides tooth bar lower surface
Supporting structure;
The orthopedic pressure head of described camber is inverted U structure, and mold pressing position, middle part is positioned at main chord tube tooth bar and is provided above
Coordinate the protection cushion block of profile of tooth.
The cross section of the orthopedic pressure head of described glacing flatness is inverted U, and both sides leg, for molding position, is pressed on main chord tube
Both sides tooth bar upper surface.
Orthopedic Working table structure in the present invention is reliable, can meet truss framed leg main chord tube the most mostly orthopedic
Need, it is possible to effectively complete the orthopedic demand of spud leg main chord tube.The present invention has following several big advantage:
1, whole process belongs to mechanical orthopedic, does not affect the mechanical property of main chord tube;
2, process control and be easy to detection monitoring, risk is low, safety is high.
3, the orthotic procedure time is short, efficiency is high, saves manpower;
4, a whole set of frock can reuse for a long time, and cost is low with maintenance cost;
5, the dependence to large pressing machine can be broken away from, more convenient.
Accompanying drawing explanation
Fig. 1 is the working state schematic representation that present device is orthopedic for main chord tube camber direction.
Fig. 2 be in Fig. 1 A-A to perspective view.
Fig. 3 be in Fig. 1 B-B to perspective view.
Fig. 4 is the structural representation of label 8 parts in Fig. 2.
Fig. 5 is the working state schematic representation that present device is orthopedic for main chord tube glacing flatness direction.
Fig. 6 be in Fig. 5 C-C to perspective view.
Fig. 7 be in Fig. 5 D-D to perspective view.
Fig. 8 be in Fig. 6 the E-E of label 10 parts to perspective view.
Detailed description of the invention
The present invention devise a tricks point fix, several load, by machinery orthopedic complete spud leg main chord tube rectify
The scheme of shape.Fixing point, load(ing) point quantity determine according to main chord tube deformation, under optimal way, use
2 fixing and loadings.
The orthopedic equipment of truss framed leg main chord tube of the present invention, as shown in figures 1-4 for main chord tube camber direction
Orthopedic facilities, on the orthopedic workbench of rigidity 2, interval arranges two or more gate-type support body 3.
As it is shown on figure 3, the orthopedic fixing holder assembly 4 of camber is seated on the orthopedic workbench of rigidity 2, including top
Both sides arrange fixation structure, are clamped in main chord tube 1 side tooth bar by wood tooth 40 in the middle part of fixation structure
Two side positions;The orthopedic fixing holder assembly 4 of camber also includes being positioned at below main chord tube tooth bar arranging and coordinates profile of tooth
Protection cushion block 8 (shown in Fig. 4).
As in figure 2 it is shown, suspension has the jack 6 arranging pressure transducer 5 on gate-type support body 3, it is positioned at very heavy
Push up 6 lower ends and the orthopedic pressure head of camber 7 be set, the orthopedic pressure head of camber 7 in inverted U structure, mold pressing position, middle part
It is positioned at main chord tube tooth bar and is provided above coordinating the protection cushion block 8 (shown in Fig. 4) of profile of tooth.
As shown in figures 5-8, for the situation that main chord tube glacing flatness direction is orthopedic, workbench 2 is arranged straight
Spend orthopedic fixing holder assembly 9.Shown in Fig. 7, the orthopedic fixing holder assembly 9 of glacing flatness includes that both sides, top are propped up and peaks at
The supporting structure of main chord tube both sides tooth bar lower surface.Shown in Fig. 6 and Fig. 8, it is positioned at jack 6 lower end and sets
Putting the orthopedic pressure head of glacing flatness 10, the cross section of the orthopedic pressure head of glacing flatness 10 is inverted U, and both sides leg is for molding
Position, is pressed on main chord tube both sides tooth bar upper surface.
Specific works process, orthopedic, as shown in figures 1-4 for main chord tube camber direction:
1, main chord tube 1 is transported to, on orthopedic workbench 2 (shown in Fig. 1), be placed on camber orthopedic with crane
On fixing seat 4.For preventing from damaging main chord tube tooth bar, between the orthopedic fixing seat 4 of camber and main chord tube 1, pad profile of tooth
Protection cushion block 8, and use wood tooth 40 to be fixed;
2, the orthopedic pressure head of camber 7, the orthopedic pressure head of camber 7 and main chord tube are installed at door frame 3 on main chord tube 1
Profile of tooth protection cushion block 8 is installed between 1;
3, jack 6 above the orthopedic pressure head of camber 7, jack 6 pressure transducer installed above 5 is logical
Crossing adjustment jack 6 makes pressure transducer 5 fit tightly with top door frame 3;
4, carry out finite element analysis computation according to main chord tube deformation, draw orthopedic desirable pressure;
5, start jack 6 and main chord tube 1 is carried out orthopedic, and accurately measure pressure by pressure transducer 5
Value, adjusts jack 6 pressure applied according to result of calculation and practical situation;
6, lay down jack 6 pressure applied, remove the pressure transducer 5 on main chord tube 1, jack 6,
The orthopedic pressure head of camber 7 and profile of tooth protection cushion block 8;
7, measure orthopedic after main chord tube camber value, reach tolerance and i.e. complete the orthopedic construction of camber, use
Main chord tube 1. withdrawn from by crane
Orthopedic for main chord tube glacing flatness direction, as shown in figures 5-8, needs orthopedic for camber fixing seat 4
It is replaced by the orthopedic fixing seat 9 of glacing flatness, orthopedic for camber pressure head 7 is replaced by the orthopedic pressure head of glacing flatness 10, its
It implements part and step is orthopedic with camber identical.
By said apparatus, the camber of main chord tube, glacing flatness direction precision overproof all can be orthopedic to precision
In claimed range.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention not office
Being limited to this, any those familiar with the art is in the technical scope of present disclosure, according to this
The technical scheme of invention and inventive concept thereof in addition equivalent or change, all should contain the protection in the present invention
Within the scope of.
Claims (3)
1. the orthopedic equipment of a truss framed leg main chord tube, it is characterised in that include the orthopedic workbench of rigidity
(2), the upper interval of the orthopedic workbench of described rigidity (2) arranges plural gate-type support body (3);Described gate-type support body
(3) upper suspension has the jack (6) arranging pressure transducer (5);
And glacing flatness direction orthopedic two kind situations orthopedic for main chord tube camber direction set respectively to change mode
Put: the orthopedic fixing holder assembly of the camber (4) being positioned in the orthopedic workbench of described rigidity (2) and glacing flatness are orthopedic fixing
Holder assembly (9), and it is positioned at the orthopedic pressure head of camber (7) and the orthopedic pressure head of glacing flatness of described jack (6) lower end
(10);
The orthopedic fixing holder assembly of described camber (4) includes the fixation structure that both sides, top are arranged, described fixed knot
It is clamped in two side positions of main chord tube side tooth bar by wood tooth (40) in the middle part of structure body;The orthopedic fixing seat of described camber
Assembly (4) also includes being positioned at below main chord tube tooth bar the protection cushion block (8) arranging cooperation profile of tooth;
The orthopedic fixing holder assembly of described glacing flatness (9) includes that both sides, top are propped up and peaks at main chord tube both sides tooth bar lower surface
Supporting structure.
The orthopedic equipment of truss framed leg main chord tube the most according to claim 1, it is characterised in that described
The orthopedic pressure head of camber (7) is in inverted U structure, and mold pressing position, middle part is positioned at main chord tube tooth bar and is provided above cooperating teeth
The protection cushion block (8) of shape.
The orthopedic equipment of truss framed leg main chord tube the most according to claim 1, it is characterised in that described
The cross section of the orthopedic pressure head of glacing flatness (10) is inverted U, and both sides leg, for molding position, is pressed on main chord tube both sides tooth
Bar upper surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410804575.9A CN104492869B (en) | 2014-12-19 | 2014-12-19 | The orthopedic equipment of truss framed leg main chord tube |
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Application Number | Priority Date | Filing Date | Title |
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CN201410804575.9A CN104492869B (en) | 2014-12-19 | 2014-12-19 | The orthopedic equipment of truss framed leg main chord tube |
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Publication Number | Publication Date |
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CN104492869A CN104492869A (en) | 2015-04-08 |
CN104492869B true CN104492869B (en) | 2016-08-31 |
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CN201410804575.9A Active CN104492869B (en) | 2014-12-19 | 2014-12-19 | The orthopedic equipment of truss framed leg main chord tube |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105127242B (en) * | 2015-10-13 | 2018-06-05 | 中航湖南通用航空发动机有限公司 | A kind of axial workpiece curvature correction method |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US5253499A (en) * | 1992-06-11 | 1993-10-19 | Dana Corporation | Method for straightening coupling shafts |
JPH1157859A (en) * | 1997-08-27 | 1999-03-02 | Kubota Corp | Pipe body reforming facility |
CN201172079Y (en) * | 2008-04-03 | 2008-12-31 | 石家庄力神锻压机床有限公司 | Round steel straightener |
CN201791787U (en) * | 2010-09-29 | 2011-04-13 | 北京长宇利华液压系统工程设计有限公司 | Semi-automatic cold-drawn steel tube straightener |
CN203542490U (en) * | 2013-09-29 | 2014-04-16 | 烟台中集来福士海洋工程有限公司 | Main-chord-pipe assembling and positioning device |
CN203843433U (en) * | 2014-05-20 | 2014-09-24 | 大连船舶重工集团海洋工程有限公司 | Equipment for rolling over main chord tubes of trussed pile legs of self-elevating drilling platform |
CN204396541U (en) * | 2014-12-19 | 2015-06-17 | 大连船舶重工集团海洋工程有限公司 | The orthopedic equipment of truss framed leg main chord tube |
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