CN104492792A - Process Method And System For Crushing Leavings - Google Patents

Process Method And System For Crushing Leavings Download PDF

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Publication number
CN104492792A
CN104492792A CN201410617342.8A CN201410617342A CN104492792A CN 104492792 A CN104492792 A CN 104492792A CN 201410617342 A CN201410617342 A CN 201410617342A CN 104492792 A CN104492792 A CN 104492792A
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Prior art keywords
residue
pulverizing
size
class
pulverizing residue
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CN201410617342.8A
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Chinese (zh)
Inventor
成迫诚
平松优毅
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JX Nippon Mining and Metals Corp
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JX Nippon Mining and Metals Corp
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Publication of CN104492792A publication Critical patent/CN104492792A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Processing Of Solid Wastes (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

In this shredder dust disposal method, the shredder dust 10 is sieved by a sieving means 20, the sieved shredder dust 10 of a prescribed size or less is directly charged into the gasification melting furnace to be disposed of, the sieved shredder dust 10b of the prescribed size or more is crushed to be the prescribed size or the less in the sieving means 20, by a crushing device 7 after removing ferrous metals and non-ferrous metals, and then disposed of by the gasification melting furnace. This system comprises the sieving means 20, a ferrous metals removing line 3, a non-ferrous metals removing line 5, the crushing means 7, and a charging means 9 for charging the crushed shredder dust into the gasification melting furnace.

Description

Pulverize processing method and the system thereof of residue
The divisional application that the application is the applying date is on December 26th, 2007, application number is 200710194372.2, denomination of invention is the patent application of " processing method and the system thereof of pulverizing residue ".
Technical field
The present invention relates to the processing method and system thereof of pulverizing residue, in more detail, relate to for utilizing melting furnace to the processing method of the pulverizing residue processed efficiently by the pulverizing residue after the trade waste pulverizing such as automobile, motorcycle, appliances and system thereof.
Background technology
In the past, the trade wastes such as automobile, motorcycle, appliances, recycle after being suitably distinguished into the part that can easily classify etc., but, although the part of classification difficulty is containing precious metals, its major part is processed by discarded landfill.Such as, carry out following process: first during abandoned car, taking-up engine etc. are as the spendable part of second parts and the part that can classify.Then, slightly pulverized and remove metal species by the scraped car glass of final residual, residual material becomes the pulverizing residue being called as ASR (Automobile Shreddre Residue).The rate of recovery again of automobile, is about 80% according to weight ratio, and residual 20% is so-called ASR.ASR is separation difficulty because being mixed into the various materials such as plastics, and therefore processing cost increases.For this reason, because most ASR is landfilled process, so wish reduce ASR and carry out Recovery and recycle to the precious metals wherein contained.
Therefore, the application applicant, in order to provide a kind of while both pulverizing residue and regulus are processed simultaneously, while suppress the generation of harmful substance and prevent burning and reclaim the recovery method of the good precious metals of quality, and propose special permission application (No. 11-302748, Unexamined Patent (Patent Document 1)).In addition, special permission application (No. 2001-41436, JP (Patent Document 2)) be it is also proposed to its improving technology.Its method specifically, be called that separate type reclaims, namely drop into copper ashes to flowing laminar gasification furnace and pulverize the trade wastes such as residue, be blown into air from the bottom of gasification furnace and form fluidized bed, thus the trade waste gasifications such as residue will be pulverized, utilize gasification furnace to reclaim the first incombustible containing precious metals, and make to rotate while put into melting furnace containing the second incombustible of precious metals risen by means of the air from gasification furnace bottom and the thermal decomposition gas generated in gasification furnace, in melting furnace, generation contains the slag of precious metals.
On the other hand, pulverize residue to be formed primarily of the combustible material being raw material with oil and timber etc., its caloric value is at about 7000 ~ 10000Kcal/Kg, therefore, if the problem that its chlorine contained when burning and sulphur etc. are caused can be solved, just can the fuel of the amount of becoming foot, for this reason, pulverizing residue is subtracted hold in the mode easily carrying out transporting and processing and the process of solidifying by motion (No. 8-1138, Unexamined Patent (patent document 3)).Therefore, the feature pulverizing residue solidification pretreating device disclosed in patent document 3 is to have: the rod mill or the ball mill that pulverizing residue are carried out to pulverization process; By iron class from the iron class separator be separated the first handled thing after rod mill or ball mill process; Isolate the non-ferric class separator of nonferrous metal from the second handled thing, described second handled thing is from the handled thing after the first handled thing separating ferrum class.
Equally, in Unexamined Patent 11-244838 publication, disclose and will pulverize the method for residue as resource.Specifically, it is below designated size that all particles pulverizing residue are sieved whole grain, pulverizing residue after whole grain is screened in sawtooth pattern (ジ Network ザ Network) air screening machine, make fiber, light plastics, the light residue such as rubber floats to top, and make heavy rubber and plastics, the heavy residues such as glass, and iron, the metal species such as nonferrous metal fall, reclaim after making the heavy residue that falls and metal species be separated into metal species and non-metal kind by vortex flow screening machine, and collect the light residue on floating by cyclone separator (サ イ Network ロ Application), by subtracting appearance forming machine, the light residue trapped is compressed, the fuel obtained after solidification, achieve and subtract Rongcheng shape.
(Patent Document 1) Unexamined Patent 11-302748 publication
(Patent Document 2) JP 2001-41436 publication
(Patent Document 3) Unexamined Patent 8-1138 publication
(Patent Document 4) Unexamined Patent 11-244838 publication
So far, when utilizing melting furnace to process pulverizing residue, first de-iron class is removed with magnetic separator, select removing nonferrous metal class more by hand, and, pulverizing residue after eliminating iron class and non-ferric class is all fed into pulverizer and is ground into the size of regulation, afterwards, utilizes melting furnace to process.
But, because pulverize residue to contain foaming ammonia (base) formic acid (second) ester (ワ レ タ Application), the smaller material of synthetic resin, fiber equal-volume proportion, if therefore the pulverization process amount of the time per unit of pulverizer is considered according to weight basis, then efficiency is not too high.Because pulverize residue also comprise more carefully chippy residue to a great extent, if so carry out pulverization process with other approach object large to size, then with using whole amounts compared with the existing method pulverizing object, can improve pulverization process efficiency, and then time per unit also can increase to the weight of the pulverizing residue of melting furnace input.
So, the object of this invention is to provide a kind of processing method and the system thereof of pulverizing residue, it is for when utilizing melting furnace to process the pulverizing residue after being pulverized by the trade waste such as automobile, motorcycle, appliances, compared with the pastly more efficiently processes pulverizing residue.
Think at this, citing document 4, pulverizing residue is carried out rotary screen (ト ロ Application メ Le) process by it, with disintegrating machine (Network ラ Star シ ヤ mono-), the pulverizing residue large to size carries out pulverizing this point and the present invention described later is same, but, in citing document 4, by pulverizing residue little to the pulverizing residue after pulverizing and the size utilizing rotary screen process to filter out is collaborated after carrying out whole grain, screen tap a blast furnace class and nonferrous metal class, and do not carry out such interflow in the present invention, in addition, the screening of iron class and nonferrous metal class, carry out for pulverizing the residue more than given size filtered out by rotary screen process, and break process is carried out after screening tap a blast furnace class and nonferrous metal class, in this point, both are different.
Summary of the invention
For solving the problem, the present invention the 1st provides a kind of processing method pulverizing residue, dissolve stove for utilizing gasification to process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that, utilize screening plant to pulverizing residue screen by given size, screened go out given size below pulverizing residue directly to gasification dissolve stove drop into and process; On the other hand, screened go out given size more than pulverizing residue, except de-iron class, non-ferric class, utilize reducing mechanism to be ground into the size of below the given size of screening plant further, after this dissolve stove with described gasification and process.
For solving the problem, the present invention the 2nd provides a kind of processing method pulverizing residue, dissolve stove for utilizing gasification to process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that, comprise: utilize screening plant to screen by given size pulverizing residue, by screened go out given size below pulverizing residue dissolve stove directly to gasification and drop into and carry out the operation that processes; From screened go out given size more than pulverizing residue except the operation of de-iron class; Remove the pulverizing residue after de-iron class from by iron class removal step, further the operation of removing nonferrous metal class; The pulverizing residue of more than the given size after iron class and nonferrous metal class will be eliminated, the operation below the given size being ground into screening plant by iron class removal step and nonferrous metal class removal step; Pulverizing residue after being pulverized by pulverizing process is dissolved stove to gasification drop into and carry out the operation that processes.
For solving the problem, the feature that the present invention is the 3rd is the processing method of the pulverizing residue described in the present invention the 1st and the 2nd, it is characterized in that, screening plant is that rotary screen formula rotates screen(ing) machine, and screening size is 40mm.
For solving the problem, the present invention the 4th provides a kind for the treatment of system pulverizing residue, dissolve stove for utilizing gasification to process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that, consist of, comprise: screening plant, it is size selection pulverizing residue according to the rules; Iron class removing production line, its from screened go out given size more than pulverizing residue except de-iron class; Nonferrous metal removing production line, it is from the pulverizing residue eliminating iron class, further removing nonferrous metal class; Reducing mechanism, pulverizing the residue more than given size after eliminating iron class and nonferrous metal class is ground into below the given size of screening plant by it; Feeding device, the pulverizing residue being ground into below given size is dissolved stove to gasification and drops into by it.
According to processing method and the system thereof of pulverizing residue involved in the present invention, its effect is, not that pulverizing residue is all pulverized, but the pulverizing residue below the given size filtered out is processed directly to melting furnace drops into, and only pulverization process is carried out to pulverizing residue more than given size, therefore can seek to improve the efficiency of pulverization process, so can by the treating capacity of the pulverizing residue of melting furnace process with prior art also than also increasing.
Accompanying drawing explanation
Fig. 1 is the block diagram of an embodiment of the treatment system of pulverizing residue involved in the present invention.
Fig. 2 is the approximate three-dimensional map of screening plant.
Fig. 3 is the flow chart of an embodiment of the processing method of pulverizing residue involved in the present invention.
In figure: 1-pulverizes the treatment system of residue, 3-iron class removing production line, 3a-magnetic separator, 4-vibrating scalper, 5-nonferrous metal removing production line, 7-pulverizer, 9-feeding device, 10,10a ~ 10e-pulverizes residue, 20-screening plant, 21-swing roller (De ラ system), 23-hole portion, 26-input port, 27-outlet.
Detailed description of the invention
Below, with reference to accompanying drawing, the processing method of pulverizing residue (シ ユ レ Star ダ ダ ス ト) involved in the present invention and system thereof are described in detail.Fig. 1 is the block diagram of an embodiment of pulverizing slag treatment system involved in the present invention.First, the treatment system of pulverizing residue involved in the present invention is described, afterwards the processing method of pulverizing residue involved in the present invention is described.
The treatment system 1 of the pulverizing residue shown in Fig. 1 possesses: screening plant 20, and it is as screening installation pulverizing residue 10 being screened the pulverizing residue 10a below into given size and pulverizing residue 10b more than given size; Iron class removing production line 3, its from screened go out given size more than pulverizing residue 10b except de-iron class; Nonferrous metal removing production line 5, it is from the pulverizing residue 10c eliminating iron class, further removing nonferrous metal class; Pulverizer 7, its be by the given size after eliminating iron class and nonferrous metal class more than pulverizing residue 10d be ground into screening plant 20 given size below reducing mechanism; Feeding device 9, it is that the pulverizing residue 10a being ground into below given size and the pulverizing residue 10e that is ground into below given size is dropped into the used device dissolving stove to gasification.
Originally, pulverize residue 10 namely to foam ammonia (base) formic acid (second) ester, synthetic resin, fiber, metal species, glass, wirning harness etc. containing, for example the material trade waste disintegrating machines such as abandoned car being carried out break process as described above.Pulverize the treatment system 1 of residue to possess: the platform 51 born the lorry 50 being mounted with that pulverizing residue 10, will residue 10 be pulverized be fed into the funnel (ホ Star パ) 60 of the treatment system 1 pulverizing residue.And, between funnel 60 and screening plant 20, be configured with the conveyer belt (コ Application ベ ア) 71 for the pulverizing residue 10 be fed in funnel 60 being delivered to screening plant 20.In the present embodiment, conveyer belt 71 is band (belt) formula conveyer belts, but as long as can conveying crushing residue 10, is not limited to tape conveyor belt, can adopts the various conveyer belts such as chain conveyor.
Screening plant 20 the pulverizing residue 10 being fed into funnel 60 is carried out according to its size the device that screens.Specifically, be the screening plant of so-called cylinder sieve-type (ト ロ Application メ Le) as shown in Figure 2.That is, screening plant 20 possesses the inclination angle with about 3 ~ 10 ° and the swing roller of the cylindrical shape rotatably configured (De ラ system) 21, simultaneously swing roller 21 side face break-through and be formed with the hole portion 23 of multiple given size.And, pulverize residue 10 and swing roller 21 is rotated if drop into from the input port 26 of the other end being arranged on swing roller 21, then the pulverizing residue 10 passing hole portion 23 below hole portion 23 diameter dimension and falling.They are collected by funnel 29a and become the pulverizing residue 10a of below given size.In addition, the pulverizing residue 10a below this given size filtered out directly is fed into not shown aerification by feeding device 9 and dissolves stove and process.
On the other hand, pulverizing residue 10b more than given size discharges from the outlet 27 of end face of the opposite side being arranged at swing roller 21, becomes the pulverizing residue 10b of more than given size.Pulverizing residue 10b more than given size is transported to iron class removing production line 3 after being collected by funnel 29b.
Here, the diameter dimension in the hole portion 23 of screening plant 20 is preferably set for 40mm and screens.With above-mentioned screening plant 20, to by the pulverizing residue 10 of below 40mm and the pulverizing residue 10 of more than 40mm according to 1: 1 weight ratio (volume ratio 7: 3) mixed residue, when carrying out splitting (bulb separation) in above-mentioned screening plant 20, the bulk specific gravity that the bulk specific gravity of the pulverizing residue 10 of below 40mm can be increased to the pulverizing residue 10 of 0.344, more than 40mm from 0.255 is decreased to 0.202 from 0.255.This is because thin pulverizing residue 10 is removed and has only distinguished large pulverizing residue 10.Consequently, the pulverizing residue 10 of below the 40mm size that can process in melting furnace can not be stayed in pulverizer 7, and that part that therefore only process size is large in pulverizer 7 pulverizes residue 10.Therefore, compared with prior art, the treatment effeciency of pulverizer 7 is further increased.Can increase by the treating capacity of about 10 ~ 20% according to size 40mm bulb separation.
Secondly, the treatment system 1 pulverizing residue has the iron class removing production line 3 iron class removed from pulverizing residue the 10b more than given size distinguished by screening plant 20.Iron class removing production line 3 is production lines as following, namely utilizes conveyer belt 72 to carry the pulverizing residue 10b of more than the given size distinguished by screening plant 20, while utilize magnetic separator 3a to carry out iron class removing operation.At this, magnetic separator 3a utilizes permanent magnet or electromagnet the iron class contained in pulverizing residue 10b more than given size to be carried out the device reclaimed.In the present embodiment, to pulverizing residue the 10b more than given size of being carried by tape conveyor belt 72, utilize its by way of magnetic separator 3a except de-iron class.
Secondly, the treatment system 1 pulverizing residue possesses by vibrating the vibrating scalper 4 screened, and the pulverizing residue 10c being eliminated iron class by magnetic separator 3a divides into the residue such as rubber and resin further by vibrating scalper 4.Vibrating scalper 4 vibrates slightly by making the shake table giving to tilt a little, the residue of the lighter rubber contained in pulverizing residue the 10b more than given size that shake table loads or resin etc. is induced to downside, upstream side induction such as the residue of the nonferrous metal containing copper etc. etc. is distinguished.Thereby, it is possible to carry out the higher classification of grade.
Secondly, the treatment system 1 pulverizing residue has nonferrous metal class removing production line 5, carries out the removing of nonferrous metal class from the pulverizing residue 10c eliminating iron class further.The removing of nonferrous metal class is, such as, processed by the pulverizing residue 10c eliminating iron class by not shown rod mill or ball mill, resin or glass are by thinner all to pieces, due to its extensibility ductility, area increases metal species, therefore can be distinguished by not shown sieve.In addition, replacement sieve processes also can operate by hand to these and screens, and then also can direct operation by hand distinguish and remove nonferrous metal class from the pulverizing residue 10c eliminating iron class.
Secondly, the treatment system 1 the pulverizing residue pulverizing residue 10d possessed more than by the given size eliminating iron class and nonferrous metal class carries out the pulverizer 7 pulverized.Pulverizer 7 to by nonferrous metal removing production line 5 eliminate iron class and nonferrous metal class after given size more than pulverizing residue 10d more carefully pulverize, thus pulverizing is, below the size identical with the pulverizing residue 10a below the given size filtered out by above-mentioned screening plant 20.In the present embodiment, the size of size and below the 40mm screened with screening plant 20 is ground into.The downstream of nonferrous metal removing line 5 possess to removed by nonferrous metal line 5 remove nonferrous metal class after pulverizing residue the 10d funnel 63, the conveyer belt 74 that the pulverizing residue 10d supplied from funnel 63 is delivered to pulverizer 7 that drop into, thus, pulverize residue 10d and be fed into pulverizer 7.In pulverizer 7, when carrying out reducing volume owing to pulverizing, the frictional heat that produces and shear heat can remove the moisture pulverized and contain in residue 10d, and volume also can be compressed to about about 1/3.And, by pulverizer 7 be crushed to below 40mm pulverizing residue 10d and by the pulverizing residue 10a that screening plant 20 screens, be fed into not shown melting furnace by feeding device 9 together and process.
Secondly, a just embodiment of processing method of pulverizing residue preferably involved in the present invention and the action of the treatment system 1 of above-mentioned pulverizing residue, is described in the lump.
First, pulverizing residue 10 lorry 50 after carrying out break process with the trade waste of disintegrating machine to the abandoned car containing foaming ammonia (base) formic acid (second) ester, synthetic resin, fiber, metal species, glass, wirning harness etc. etc. is transported to platform 51 and drops into funnel 60, and start process (operation S0).
Pulverizing residue 10 conveyer belt 71 being fed into funnel 60 is delivered to screening plant 20, is that benchmark carries out screening (operation S1) with given size by pulverizing residue 10.Screening plant 20 is screening plants of cylinder sieve-type, and pulverize residue 10 if drop into and swing roller 21 is rotated, then the pulverizing residue 10a passing hole portion 23 below the diameter dimension in the hole portion 23 established in side break-through falls, and is collected by funnel 29a.On the other hand, pulverizing residue 10b more than given size discharges from the outlet 27 of swing roller 21, is collected and be transported to iron class removing production line 3 by funnel 29b.In addition, screening here, is preferably set as diameter 40mm by the size in the hole portion 23 of screening plant 20, is that boundary is screened with 40mm.Thus, as described above compared with prior art, the treating capacity of the pulverizing residue 10 of about 10 ~ 20% can be increased.
Then, pulverizing residue the 10b more than given size distinguished by screening plant 20 is sent to iron class removing production line 3.That is, pulverizing residue the 10b more than given size distinguished by screening plant 20, is transported with conveyer belt 72 and is carried out iron class removing (operation S2) by magnetic separator 3a.
Pulverizing residue 10c after eliminating iron class by magnetic separator 3a is then delivered to vibrating scalper 4, sorts out the residue such as rubber and resin by vibrating scalper 4.The residues such as the lighter rubber contained in pulverizing residue 10b more than dress given size on a vibration table and resin are induced to downside, are induced by upstream side containing nonferrous metal residues such as copper.Thus, carry out the classification that grade is higher.
Pulverizing residue 10c except de-iron class carries out the removing (operation S3) of nonferrous metal class further.The removing of nonferrous metal class, such as, also with not shown rod mill or ball mill process or can carry out handwork.
The pulverizing residue 10d eliminating iron class and nonferrous metal class is delivered to pulverizer 7, is crushed into below the size same with the size of being screened by above-mentioned screening plant 20 (operation S4).In the present embodiment, the screening size of screening plant 20 and the size of below 40mm is ground into.At this moment, because the frictional heat that occurs when pulverizing with pulverizer and shear heat can remove the moisture pulverized and contain in residue 10d, therefore volume also can be compressed about about 1/3.
By pulverizer 7 be crushed to below 40mm pulverizing residue 10e and by the pulverizing residue 10a that screening plant 20 filters out, be put to not shown melting furnace by feeding device 9 simultaneously and carry out processing (operation S5).
As described above, the preferred embodiment of the present invention is described in detail, but, be also not limited to specific embodiment in the present invention, in the scope of the aim of the present invention described in the scope of claim, also can carry out all distortion and change.

Claims (4)

1. pulverize a processing method for residue, dissolve stove for utilizing gasification and process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that,
The screening plant utilizing screening to be of a size of 40mm screens described pulverizing residue, the screened bulk specific gravity going out to be of a size of below 40mm be 0.255 ~ 0.344 pulverizing residue directly drop into gasification and dissolve stove and process;
On the other hand, screened go out screening be of a size of the pulverizing residue of more than 40mm, except de-iron class, non-ferric class, utilize reducing mechanism to be ground into the size of below the described screening size of described screening plant further and bulk specific gravity is 0.255 ~ 0.344, after this dissolve stove with described gasification and process.
2. pulverize a processing method for residue, dissolve stove for utilizing gasification and process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that,
Comprise:
The screening plant utilizing screening to be of a size of 40mm screens described pulverizing residue, is that the pulverizing residue of 0.255 ~ 0.344 dissolves stove directly to gasification and drops into the operation carrying out processing by the screened bulk specific gravity going out to be of a size of below 40mm;
From the screened operation going out to be of a size of except de-iron class the pulverizing residue of more than 40mm;
Remove the pulverizing residue after de-iron class from by described iron class removal step, further the operation of removing nonferrous metal class;
The pulverizing residue of more than 40mm will be of a size of after eliminating iron class and nonferrous metal class, below the described screening size being ground into described screening plant and bulk specific gravity is the operation of 0.255 ~ 0.344 by described iron class removal step and described nonferrous metal class removal step;
Pulverizing residue after being pulverized by described pulverizing process is dissolved stove input to gasification and carries out the operation that processes.
3. the processing method pulverizing residue as claimed in claim 1 or 2, is characterized in that, described screening plant is that rotary screen formula rotates screen(ing) machine.
4. pulverize a treatment system for residue, dissolve stove for utilizing gasification and process efficiently by the pulverizing residue after trade waste pulverizing, it is characterized in that,
Consist of,
Comprise:
Screening plant, it pulverizes residue described in size selection according to the rules;
Iron class removing production line, its from screened go out given size more than pulverizing residue except de-iron class;
Nonferrous metal removing production line, it is from the pulverizing residue eliminating iron class, further removing nonferrous metal class;
Reducing mechanism, pulverizing the residue more than given size after eliminating iron class and nonferrous metal class is ground into below the given size of described screening plant by it;
Feeding device, the pulverizing residue being ground into below given size is dissolved stove to gasification and drops into by it.
CN201410617342.8A 2007-03-20 2007-12-26 Process Method And System For Crushing Leavings Pending CN104492792A (en)

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JP2007072178A JP2008232522A (en) 2007-03-20 2007-03-20 Paper shredder dust disposal method and its system
JP2007-072178 2007-03-20

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