CN104485375A - Durable photovoltaic component - Google Patents

Durable photovoltaic component Download PDF

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Publication number
CN104485375A
CN104485375A CN201410792130.3A CN201410792130A CN104485375A CN 104485375 A CN104485375 A CN 104485375A CN 201410792130 A CN201410792130 A CN 201410792130A CN 104485375 A CN104485375 A CN 104485375A
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China
Prior art keywords
photovoltaic module
frame
component
upper cover
cover plate
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Pending
Application number
CN201410792130.3A
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Chinese (zh)
Inventor
潘宇锋
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JIANGSU YUHAO NEW ENERGY TECHNOLOGY Co Ltd
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JIANGSU YUHAO NEW ENERGY TECHNOLOGY Co Ltd
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Priority to CN201410792130.3A priority Critical patent/CN104485375A/en
Publication of CN104485375A publication Critical patent/CN104485375A/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/804Materials of encapsulations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)

Abstract

本发明公开了一种耐久性光伏组件,包括:上盖板、EVA胶膜、单晶硅电池组件串、背板、边框和接线盒,所述上盖板、EVA胶膜、单晶硅电池组件串和背板自上而下依次叠层后经层压机层压制成组件,然后在所述组件的背面粘结接线盒,最后再对组件安装边框,所述上盖板为表面附有纳米二氧化钛涂膜的钢化玻璃。通过上述方式,本发明光伏组件光电转化效率高,同时使用寿命能达到25年以上。The invention discloses a durable photovoltaic module, comprising: a top cover plate, an EVA film, a string of monocrystalline silicon battery components, a back plate, a frame and a junction box; The component strings and the backplane are stacked sequentially from top to bottom, and then laminated by a laminator to form a component, and then the junction box is bonded on the back of the component, and finally the frame is installed on the component, and the upper cover is attached to the surface Tempered glass with nano titanium dioxide coating. Through the above method, the photoelectric conversion efficiency of the photovoltaic module of the present invention is high, and the service life can reach more than 25 years.

Description

一种耐久性光伏组件A durable photovoltaic module

技术领域 technical field

本发明涉及太阳能光伏发电设备领域,特别是涉及一种耐久性光伏组件。 The invention relates to the field of solar photovoltaic power generation equipment, in particular to a durable photovoltaic module.

背景技术 Background technique

光伏组件(也叫太阳能电池板)是太阳能发电系统中的核心部分,也是太阳能发电系统中最重要的部分,其作用是将太阳能转化为电能,或送往蓄电池中存储起来,或推动负载工作。 Photovoltaic modules (also called solar panels) are the core part of the solar power generation system and the most important part of the solar power generation system.

太阳能光伏组件的结构主要包括上盖板、粘结剂、电池片、背板、边框和接线盒。封装好的光伏组件需要露天放置,使用一段时间后空气中的灰尘颗粒物会吸附在光伏组件的盖板上,形成阻光灰尘覆盖层,从而降低光伏组件的光电转化率,同时大块不透光污染物覆盖还会产生热斑效应,导致光伏组件局域高温直至烧毁报废。由此可见,太阳能光伏组件的自然抗性差,长期暴露在空气中会出现效率衰减、表面堆积成灰后难以清除等问题,因而现有的光伏组件的光电转化效率较低、使用寿命一般不能超过20年。 The structure of a solar photovoltaic module mainly includes a top cover, an adhesive, a cell, a backplane, a frame and a junction box. The packaged photovoltaic modules need to be placed in the open air. After a period of use, the dust particles in the air will be adsorbed on the cover plate of the photovoltaic module, forming a light-blocking dust covering layer, thereby reducing the photoelectric conversion rate of the photovoltaic module, and at the same time, the large pieces are opaque The coverage of pollutants will also produce a hot spot effect, which will lead to local high temperature of photovoltaic modules until they are burned and scrapped. It can be seen that the natural resistance of solar photovoltaic modules is poor, and long-term exposure to the air will cause problems such as attenuation of efficiency, accumulation of ash on the surface, and difficulty in cleaning. Therefore, the photoelectric conversion efficiency of existing photovoltaic modules is low, and the service life generally cannot exceed 20 years.

发明内容 Contents of the invention

本发明主要解决的技术问题是提供一种耐久性光伏组件,光电转化效率高,同时使用寿命能达到25年以上。 The technical problem mainly solved by the present invention is to provide a durable photovoltaic module with high photoelectric conversion efficiency and a service life of more than 25 years.

为解决上述技术问题,本发明采用的一个技术方案是:提供一种耐久性光伏组件,包括:上盖板、EVA胶膜、单晶硅电池组件串、背板、边框和接线盒,所述上盖板、EVA胶膜、单晶硅电池组件串和背板自上而下依次叠层后经层压机层压制成组件,然后在所述组件的背面粘结接线盒,最后再对组件安装边框,所述上盖板为表面附有纳米二氧化钛涂膜的钢化玻璃。 In order to solve the above-mentioned technical problems, a technical solution adopted by the present invention is to provide a durable photovoltaic module, including: a top cover plate, an EVA film, a string of monocrystalline silicon battery components, a backplane, a frame and a junction box. The upper cover plate, EVA film, monocrystalline silicon battery component string and back plate are stacked sequentially from top to bottom, and then laminated by a laminator to form a component, and then a junction box is bonded on the back of the component, and finally the component is The frame is installed, and the upper cover plate is tempered glass with a nano-titanium dioxide coating film on the surface.

在本发明一个较佳实施例中,所述边框是由不锈钢、铝合金或ABS塑料制成的。 In a preferred embodiment of the present invention, the frame is made of stainless steel, aluminum alloy or ABS plastic.

在本发明一个较佳实施例中,所述纳米二氧化钛涂膜的厚度为40-60nm。 In a preferred embodiment of the present invention, the thickness of the nano-titanium dioxide coating film is 40-60 nm.

在本发明一个较佳实施例中,所述背板采用TPT膜。 In a preferred embodiment of the present invention, the backplane adopts TPT film.

本发明的有益效果是:本发明采用高粘结性、高透光率的EVA胶膜封装、尤其是上盖板采用表面附有纳米二氧化钛涂膜的钢化玻璃,具有自洁净功能,能有效提高光伏组件的电转化效率,同时能使其使用寿命达到25年以上。 The beneficial effects of the present invention are: the present invention adopts the EVA film packaging with high cohesiveness and high light transmittance, especially the upper cover adopts toughened glass with nano-titanium dioxide coating film on the surface, which has self-cleaning function and can effectively improve The power conversion efficiency of photovoltaic modules can also make its service life reach more than 25 years.

具体实施方式 Detailed ways

下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。 The preferred embodiments of the present invention are described in detail below, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

本发明实施例包括: Embodiments of the invention include:

一种耐久性光伏组件,包括:上盖板、EVA胶膜、单晶硅电池组件串、背板、边框和接线盒,所述上盖板、EVA胶膜、单晶硅电池组件串和背板自上而下依次叠层后经层压机层压制成组件,然后在所述组件的背面粘结接线盒,最后再对组件安装边框,所述上盖板为表面附有纳米二氧化钛涂膜的钢化玻璃。 A durable photovoltaic module, comprising: an upper cover, an EVA adhesive film, a string of monocrystalline silicon cell components, a backplane, a frame and a junction box, the upper cover, an EVA adhesive film, a string of monocrystalline silicon cell components and a back The boards are stacked sequentially from top to bottom, and then laminated by a laminator to form a component, then a junction box is bonded on the back of the component, and finally a frame is installed on the component, and the upper cover is coated with a nano-titanium dioxide film tempered glass.

其中,所述边框是由不锈钢、铝合金或ABS塑料制成的,具有良好的强度,能进一步增加组件的强度,延长单晶硅电池的使用寿命。 Wherein, the frame is made of stainless steel, aluminum alloy or ABS plastic, which has good strength, can further increase the strength of the component, and prolong the service life of the monocrystalline silicon battery.

所述纳米二氧化钛涂膜的厚度为40-60nm,具有自洁净功能,能够去除上盖板上的灰尘,确保太阳光透过率,进而能有效提高组件的光电转化率和使用寿命 The thickness of the nano-titanium dioxide coating film is 40-60nm, which has a self-cleaning function, can remove the dust on the upper cover plate, ensures the sunlight transmittance, and can effectively improve the photoelectric conversion rate and service life of the module

所述背板采用TPT膜,耐老化、耐腐蚀、耐紫外线辐射,能提高组件的使用寿命。 The back plate adopts TPT film, which is resistant to aging, corrosion and ultraviolet radiation, and can improve the service life of the components.

本发明揭示了一种耐久性光伏组件,采用高粘结性、高透光率的EVA胶膜封装、尤其是上盖板采用表面附有纳米二氧化钛涂膜的钢化玻璃,具有自洁净功能,能有效提高光伏组件的电转化效率,同时能使其使用寿命达到25年以上。 The invention discloses a durable photovoltaic module, which is encapsulated by EVA film with high adhesion and high light transmittance, especially the upper cover adopts toughened glass with nano-titanium dioxide coating film on the surface, which has self-cleaning function and can Effectively improve the electrical conversion efficiency of photovoltaic modules, and at the same time enable their service life to reach more than 25 years.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be The same reasoning is included in the patent protection scope of the present invention.

Claims (4)

1. a durability photovoltaic module, it is characterized in that, comprise: upper cover plate, EVA adhesive film, monocrystalline silicon battery component string, backboard, frame and terminal box, described upper cover plate, EVA adhesive film, monocrystalline silicon battery component string and backboard are pressed into assembly through laminator after lamination from top to bottom successively, then in the back side of described assembly bonding terminal box, last again to assembly frame for installing, described upper cover plate is the toughened glass of surface with nano titanium oxide film.
2. durability photovoltaic module according to claim 1, is characterized in that, described frame is made up of stainless steel, aluminium alloy or ABS plastic.
3. durability photovoltaic module according to claim 1, is characterized in that, the thickness of described nano titanium oxide film is 40-60nm.
4. durability photovoltaic module according to claim 1, is characterized in that, described backboard adopts TPT film.
CN201410792130.3A 2014-12-19 2014-12-19 Durable photovoltaic component Pending CN104485375A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105244397A (en) * 2015-09-14 2016-01-13 常德汉能薄膜太阳能科技有限公司 Anti-haze solar cell and preparation method thereof
CN105470331A (en) * 2015-12-14 2016-04-06 山东永泰集团有限公司 Flexible solar cell module
CN105470333A (en) * 2015-12-14 2016-04-06 山东永泰集团有限公司 Solar cell module
CN107154442A (en) * 2016-03-03 2017-09-12 苏州升奥新能源有限公司 A kind of completely anti-PID light components of Frameless type crystal silicon battery
CN108417652A (en) * 2018-02-02 2018-08-17 武汉工程大学 A low-cost photovoltaic waterproof roll and its preparation method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090217975A1 (en) * 2006-04-01 2009-09-03 Pvflex Solar Gmbh Glassless Solar Power Module Comprising at Least One Flexible Thin-Film Solar Cell and Method for Producing the Same
CN201503867U (en) * 2009-09-29 2010-06-09 北京天赐英利新能源科技开发有限公司 Solar cell module packaging structure
CN203659892U (en) * 2014-01-10 2014-06-18 青岛奥博新能源科技有限公司 Solar cell module with high temperature resisting and self-cleaning functions
CN103943691A (en) * 2014-04-15 2014-07-23 浙江冠旗纳米科技有限公司 Self-cleaning solar cell anti-reflective coating

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090217975A1 (en) * 2006-04-01 2009-09-03 Pvflex Solar Gmbh Glassless Solar Power Module Comprising at Least One Flexible Thin-Film Solar Cell and Method for Producing the Same
CN201503867U (en) * 2009-09-29 2010-06-09 北京天赐英利新能源科技开发有限公司 Solar cell module packaging structure
CN203659892U (en) * 2014-01-10 2014-06-18 青岛奥博新能源科技有限公司 Solar cell module with high temperature resisting and self-cleaning functions
CN103943691A (en) * 2014-04-15 2014-07-23 浙江冠旗纳米科技有限公司 Self-cleaning solar cell anti-reflective coating

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105244397A (en) * 2015-09-14 2016-01-13 常德汉能薄膜太阳能科技有限公司 Anti-haze solar cell and preparation method thereof
CN105470331A (en) * 2015-12-14 2016-04-06 山东永泰集团有限公司 Flexible solar cell module
CN105470333A (en) * 2015-12-14 2016-04-06 山东永泰集团有限公司 Solar cell module
CN107154442A (en) * 2016-03-03 2017-09-12 苏州升奥新能源有限公司 A kind of completely anti-PID light components of Frameless type crystal silicon battery
CN108417652A (en) * 2018-02-02 2018-08-17 武汉工程大学 A low-cost photovoltaic waterproof roll and its preparation method

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Application publication date: 20150401