CN104483898A - Method for searching Delta robot inscribed cylinder expected work space - Google Patents
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Abstract
一种搜索Delta机器人内接圆柱体期望工作空间的方法通过确定内接圆柱体高度范围、确定给定圆心位置的内接圆最大半径、确定工作空间内最大内接圆半径及位置、确定工作空间内给定半径的内接圆柱体的高度、确定工作空间内接最大体积的圆柱体期望工作空间等方法搜索Delta机器人工作空间内的内接圆柱体期望工作空间。该形状规则的工作空间消除了实际工作空间边界上不规则凸起对机器人运动及控制造成的不利影响。本发明除可以用于圆柱形内接期望工作空间的搜索外,还可以用于其他规则内接期望工作空间的搜索。A method of searching for the expected workspace of an inscribed cylinder of a Delta robot. By determining the height range of the inscribed cylinder, determining the maximum radius of the inscribed circle at a given center position, determining the maximum radius and position of the inscribed circle in the workspace, and determining the workspace The height of the inscribed cylinder with a given radius, the expected workspace of the cylinder with the maximum volume inscribed in the workspace, and other methods search for the expected workspace of the inscribed cylinder in the workspace of the Delta robot. The regular-shaped workspace eliminates the adverse effects of irregular protrusions on the boundary of the actual workspace on the motion and control of the robot. In addition to the search for the expected workspace inscribed in the cylinder, the present invention can also be used for the search for the expected workspace inscribed by other rules.
Description
技术领域 technical field
本发明涉及一种搜索并联机器人内接规则工作空间的方法,特别涉及一种搜索Delta机器人内接圆柱体工作空间的方法。 The invention relates to a method for searching the inscribed rule workspace of a parallel robot, in particular to a method for search for the inscribed cylinder workspace of a Delta robot.
背景技术 Background technique
并联机器人是一种动平台与定平台之间通过至少两个独立运行链相连接,并且具有两个及以上自由度的机器人。与串联机器人相比,并联机器人具有精度高、承载力大、刚度高、结构紧凑、响应快等诸多优点,但同时具有工作空间相对较小的缺点。具有三平移自由度的Delta机器人是一种已成功应用于医疗、食品、药品等行业的并联机器人。但Delta机器人工作空间小,并且边界有许多不规则凸起,当机器人在边界附近运行时容易进入奇异状态。因此,设计及控制人员往往“期望”用形状规则的“内接期望工作空间”代替原工作空间,这对机器人的运动控制及路径规划都有重要的意义。同时确定工作空间中可容纳规则期望工作空间的大小也可作为Delta机器人机构设计的指标,而且为了利于自动化,应用与编程实现的数值化方法是非常有必要的。 A parallel robot is a robot with two or more degrees of freedom that is connected between a moving platform and a fixed platform through at least two independent operating chains. Compared with serial robots, parallel robots have many advantages such as high precision, large bearing capacity, high rigidity, compact structure, and fast response, but at the same time, they have the disadvantage of relatively small working space. The Delta robot with three translational degrees of freedom is a kind of parallel robot that has been successfully used in medical, food, pharmaceutical and other industries. However, the working space of the Delta robot is small, and there are many irregular bumps on the boundary. When the robot runs near the boundary, it is easy to enter a singular state. Therefore, designers and controllers often "expect" to replace the original workspace with a regular-shaped "inscribed desired workspace", which is of great significance to the robot's motion control and path planning. At the same time, determining the size of the expected workspace that can accommodate the rules in the workspace can also be used as an indicator for the design of the Delta robot mechanism, and in order to facilitate automation, the numerical method of application and programming is very necessary.
发明内容 Contents of the invention
在为了使Delta远离奇异位姿从而保证其安全工作,并更加容易对其进行运动控制及轨迹规划,本发明提供了一种搜索Delta工作空间中内接圆柱体期望工作空间的方法。该方法易于编程实现。为了实现以上功能,本发明采用以下方法: In order to keep Delta away from singular poses so as to ensure its safe work and make it easier to perform motion control and trajectory planning on it, the present invention provides a method for searching the expected workspace of the inscribed cylinder in the Delta workspace. This method is easy to program and implement. In order to realize above function, the present invention adopts following method:
首先建立Delta机器人的几何模型;然后根据几何模型得到其工作空间与机器人结构参数之间的关系表达式,并将表达式分为上下界进行参数化方程表示;接着确定Delta机器人工作空间中所能容纳圆柱体期望工作空间的最大高度;随后,以给定圆心坐标确定工作空间所能容纳最大圆方法为基础,找到工作空间中最大半径的内接圆,并得到确定工作空间中所能容纳给定半径的圆柱体的最大高度的方法;最后,得到确定工作空间中所能容纳最大体积的圆柱体期望工作空间的方法此处键入发明内容描述段落。 First, establish the geometric model of the Delta robot; then obtain the relational expression between its workspace and the structural parameters of the robot according to the geometric model, and divide the expression into upper and lower bounds for parametric equation expression; Accommodate the maximum height of the expected workspace of the cylinder; then, based on the method of determining the maximum circle that can be accommodated in the workspace by the given circle center coordinates, find the inscribed circle with the maximum radius in the workspace, and obtain the given A method for the maximum height of a cylinder with a fixed radius; finally, a method for determining the expected workspace of a cylinder that can accommodate the maximum volume in the workspace is entered here into the description paragraph of the content of the invention.
附图说明 Description of drawings
图1 Delta机器人结构图; Figure 1 Delta robot structure diagram;
图2确定(0,0,z)处工作空间中所能容纳最大圆; Figure 2 determines the largest circle that can be accommodated in the workspace at (0,0,z);
图3 搜索策略; Figure 3 search strategy;
图4确定工作空间中所能容纳给定半径的最高圆柱体。 Figure 4 Determines the tallest cylinder of a given radius that can fit in the workspace.
具体实施方式 Detailed ways
本结合附图,本发明的工作流程如下所示: This in conjunction with accompanying drawing, the workflow of the present invention is as follows:
(1)建立Delta机器人及其工作空间的几何模型 (1) Establish the geometric model of the Delta robot and its workspace
附图1为Delta机器人结构模型。Delta机器人主要由定平台、动平台、电机、主动臂、从动臂构成。固定在定平台上的三个电机分别带动三个主动臂,通过三个从动臂驱动动平台,从而实现末端的运动。坐标系的原点位于电机与主动臂的连接点F i (i=1,2,3,下同)构成的正三角形的中心,z轴垂直于该三角形所在平面,y轴垂直于F 2 F 3所在直线并背离F 1,三个坐标轴符合右手坐标系。从动臂与动平台的交点E i 构成的三角形的中心E 0(x 0,y 0,z 0)为末端执行器位置的参考点,故E 0的z坐标始终为负。坐标原点O到F i 的距离为f,末端执行器参考点E 0到E i 的距离为e,主动臂长度F i J i =r f ,从动臂长度为E i J i =r e 。一条OE i J i F i E 0构成一条单支链; Accompanying drawing 1 is Delta robot structure model. The Delta robot is mainly composed of a fixed platform, a moving platform, a motor, a master arm, and a slave arm. The three motors fixed on the fixed platform respectively drive the three active arms, and the three driven arms drive the moving platform, so as to realize the movement of the end. The origin of the coordinate system is located at the center of the regular triangle formed by the connection point F i ( i = 1, 2, 3, the same below) between the motor and the active arm, the z -axis is perpendicular to the plane where the triangle is located, and the y-axis is perpendicular to F 2 F 3 The straight line where it is located deviates from F 1 , and the three coordinate axes conform to the right-handed coordinate system. The center E 0 ( x 0 , y 0 , z 0 ) of the triangle formed by the intersection E i of the movable arm and the moving platform is the reference point of the end effector position, so the z coordinate of E 0 is always negative. The distance from the coordinate origin O to F i is f , the distance from the end effector reference point E 0 to E i is e , the length of the master arm is F i J i = r f , and the length of the slave arm is E i J i = r e . An OE i J i F i E 0 constitutes a single branched chain;
根据建立的几何模型,可以得到Delta机器人的单支链工作空间的边界表示: According to the established geometric model, the boundary representation of the single branch chain workspace of the Delta robot can be obtained:
将其表示为参数形式: Represent it in parametric form:
上边界:, upper boundary: ,
如果,;否则, if , ;otherwise,
下边界:, Lower boundary: ,
因为动平台由三条单支链共同驱动,三条单支链运动空间的交集构成了Delta机器人的工作空间。并且,由此参数形式可知,x 0<r e ,故内接圆柱体的半径r<r e 。 Because the moving platform is jointly driven by three single-branch chains, the intersection of the motion spaces of the three single-branch chains constitutes the working space of the Delta robot. And, it can be known from the parameter form that x 0 < r e , so the radius r < r e of the inscribed cylinder.
(2)确定Delta机器人工作空间中所能容纳圆柱体期望工作空间的最大高度 (2) Determine the maximum height of the expected workspace of the cylinder that can be accommodated in the workspace of the Delta robot
当圆柱体的半径为0时,高度最大,即其工作空间与z轴的交点为圆柱体的上下底面。因此, When the radius of the cylinder is 0, the height is the largest, that is, the intersection of the workspace and the z- axis is the upper and lower bottom surfaces of the cylinder. therefore,
z min=-|r e +r f |cos(θ),θ=-arcsin(L/|r e +r f |); z min =-| r e + r f |cos( θ ), θ =-arcsin( L /| r e + r f |);
如果|r e -r f |<|L|,Z max=0;否则,Z max=-|r e -r f |cos(θ),θ=-arcsin(L/|r e -r f |); If | r e - r f |<| L |, Z max =0; otherwise, Z max =-| r e - r f |cos( θ ), θ =-arcsin( L /| r e - r f | );
最大高度为:H=Z max-Z min。 The maximum height is: H = Z max - Z min .
(3)确定Delta机器人工作空间中圆心位于(0,0,z)的内接圆半径 (3) Determine the radius of the inscribed circle whose center is at (0,0, z ) in the working space of the Delta robot
附图2为确定Delta机器人工作空间中圆心位于(0,0,z)的内接圆半径的方法流程图。首先根据输入的Delta机器人的结构参数确定其工作空间中所能容纳圆柱体的最大高度,并判断给定圆心坐标是否在该范围内。如果不在,则R=0,并结束程序;否则进行下一步,以0为半径的下界,r e 为上界进行二分查找。在通过二分法得到一个半径时,为确定该半径的圆完全位于工作空间内,随机产生一个位于该圆内的点,通过与工作空间上下界比较来判断是否位于工作空间内。如果该点没有位于工作空间内,则以该半径作为新的上界进行二分查找。直到随之产生N个点并且所有点均位于工作空间内,才确定该圆内完全位于工作空间内,并以该半径为新的下界进行二分查找。当上界与下届的差小于给定阈值时,以此时半径上的下界均值作为最终的结果; Accompanying drawing 2 is the flow chart of the method for determining the radius of the inscribed circle whose center is located at (0,0, z ) in the working space of the Delta robot. First, according to the input structural parameters of the Delta robot, determine the maximum height of the cylinder that can be accommodated in its workspace, and judge whether the coordinates of the given center of the circle are within this range. If not, then R = 0, and end the program; otherwise, proceed to the next step, with 0 as the lower bound of the radius and r e as the upper bound for binary search. When a radius is obtained by the dichotomy method, in order to determine that the circle of the radius is completely within the workspace, a point within the circle is randomly generated and compared with the upper and lower bounds of the workspace to determine whether it is within the workspace. If the point is not within the workspace, a binary search is performed using the radius as a new upper bound. Until N points are generated and all points are located in the work space, it is determined that the circle is completely located in the work space, and the binary search is performed with the radius as the new lower bound. When the difference between the upper bound and the next is less than a given threshold, the mean value of the lower bound on the radius at this time is taken as the final result;
为了减少计算量,当确定本次循环中圆完全位于工作空间内时,下次循环将不再对该圆内的点进行检查,即判断半径范围为[r min,r max]的圆环是否完全位于工作空间内。 In order to reduce the amount of calculation, when it is determined that the circle in this cycle is completely within the working space, the next cycle will not check the points inside the circle, that is, to determine whether the circle with a radius range of [ r min , r max ] is completely within the workspace.
(4)确定Delta机器人工作空间中半径最大的内接圆 (4) Determine the inscribed circle with the largest radius in the working space of the Delta robot
附图3为确定Delta机器人工作空间中半径最大的内接圆的搜索策略。圆柱体底面半径最大时,高度为0,上下底面重合。此半径为圆柱体半径的搜索提供了范围的上界。因为在上述高度范围内,圆柱体底面半径存在最大值且唯一,并且在最大值两侧单调,故采用附图3所示的如下搜索策略: Accompanying drawing 3 is the search strategy for determining the inscribed circle with the largest radius in the working space of the Delta robot. When the radius of the bottom surface of the cylinder is the largest, the height is 0, and the upper and lower bottom surfaces coincide. This radius provides an upper bound on the range for the search of cylinder radii. Because within the above height range, the radius of the bottom surface of the cylinder has a maximum value and is unique, and is monotonous on both sides of the maximum value, the following search strategy shown in Figure 3 is adopted:
已知R(z)在[a,b]之间存在最大值,且唯一。在[a,b]中取不同的两点c、d,且假设c<d,然后比较其函数值: It is known that R(z) has a maximum value among [ a , b ] and is unique. Take two different points c and d in [ a , b ], and assume c < d , then compare their function values:
若R(c)>R(d),则最大值位于[a,c]中; If R ( c )> R ( d ), the maximum value is located in [ a , c ];
若R(c)<R(d),则最大值位于[d,b]中; If R ( c )< R ( d ), the maximum value is located in [ d , b ];
然后,在新区间中进行上述操作,直到区间长度小于给定阈值,则认为区间中点即为函数值最大处。 Then, perform the above operations in the new interval until the length of the interval is less than a given threshold, then the midpoint of the interval is considered to be the maximum value of the function.
(5)确定Delta机器人工作空间中给定半径的内接圆柱体的最大高度 (5) Determine the maximum height of an inscribed cylinder of a given radius in the workspace of the Delta robot
附图4为确定Delta机器人工作空间中给定半径的内接圆柱体的最大高度的方法流程图。输入信息为Delta机器人的结构参数parameter,给定期望圆柱体工作空间的底面半径Radius,及通过(4)求出的Delta机器人工作空间中最大内接圆半径r(r<Radius)及圆心坐标(0,0,z)。根据输入确定可容纳圆柱体的高度范围[Z min,Z max],然后以二分法分别在[z,Z max]和[Z min,z]中搜索半径为Radius的内接圆圆心坐标位置Z up和Z down。如果没有找到Z up,则判断Z max是否为0。如果是,则Z up=0;否则Z up=r。 Accompanying drawing 4 is the flow chart of the method for determining the maximum height of an inscribed cylinder with a given radius in the working space of a Delta robot. The input information is the structural parameter parameter of the Delta robot, given the radius Radius of the bottom surface of the desired cylindrical workspace, and the maximum inscribed circle radius r ( r < Radius ) and center coordinates ( 0,0, z ). Determine the height range [ Z min , Z max ] that can accommodate the cylinder according to the input, and then use the dichotomy method to search for the coordinate position Z of the center of the inscribed circle with a radius of Radius in [ z , Z max ] and [ Z min , z ] respectively up and Z down . If Z up is not found, it is judged whether Z max is 0. If yes, Z up =0; otherwise Z up = r .
(6)确定Delta机器人工作空间中体积最大的内接圆柱体 (6) Determine the largest inscribed cylinder in the working space of the Delta robot
因为工作空间中所能容纳最大体积的圆柱体体积关于底面半径的函数只有一个最大值;并且在最大值两侧,函数单调。这种情况与圆柱体最大底面半径的确实方法相同,故采用(4)中的搜索方法。 Because the function of the volume of the cylinder that can accommodate the largest volume in the working space with respect to the radius of the base has only one maximum value; and on both sides of the maximum value, the function is monotonous. This case is the same as the exact method for the maximum base radius of a cylinder, so the search method in (4) is used.
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