CN108582071A - A kind of method of industrial robot programming route diagnosis and speed-optimization - Google Patents

A kind of method of industrial robot programming route diagnosis and speed-optimization Download PDF

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Publication number
CN108582071A
CN108582071A CN201810382999.9A CN201810382999A CN108582071A CN 108582071 A CN108582071 A CN 108582071A CN 201810382999 A CN201810382999 A CN 201810382999A CN 108582071 A CN108582071 A CN 108582071A
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speed
programming
point
industrial robot
optimization
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CN108582071B (en
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罗健
朱志红
黄石峰
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Huazhong University of Science and Technology
Wuhan Huazhong Numerical Control Co Ltd
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Huazhong University of Science and Technology
Wuhan Huazhong Numerical Control Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1656Programme controls characterised by programming, planning systems for manipulators
    • B25J9/1664Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Numerical Control (AREA)

Abstract

The invention belongs to industrial robot fields, and the method for disclosing a kind of diagnosis of industrial robot programming route and speed-optimization, include the following steps:(1) the initial program code of industrial robot motion track is obtained, and establishes industrial robot model, obtains the property parameters of industrial robot;(2) discrete to movement locus progress, the line segment of arc length such as formation simultaneously obtains a series of discrete point;(3) it inverts and obtains the joint coordinates of various discrete point;(4) joint velocity, acceleration and the torque at discrete point are calculated;(5) it is diagnosed to be the region that cannot reach program speed and carries out speed-optimization;(6) programming code after output speed optimization, the programming code increase programming point, optimize program speed compared with initial program code.The present invention can realize the speed-optimization of programming route, obtain the programming code for meeting robot dynamics.When making actually machine operation, shorten robot run time, operation is more steady.

Description

A kind of method of industrial robot programming route diagnosis and speed-optimization
Technical field
The invention belongs to industrial robot fields, more particularly, to a kind of diagnosis of industrial robot programming route and speed Spend the method for optimization.
Background technology
Industrial robot is programmed with teaching programming and off-line programing two ways.Teaching programming is that operator holds teaching Device manually controls the arrival of machine people end specified posture and position, recorder people's pose data and simultaneously writes robotic programming Instruction.Off-line programing be CAD on CAM softwares, build virtual 3D operative scenarios, then software can be according to will process zero The size of part, shape, material, while coordinating some operations of software operator, automatically generate the programming code of robot.
Regardless of programming mode, in programming, it many times can only consider that industrial robot joint limits, and obtains this Programming route can be run, other limitations (speed, acceleration and torque) of industrial robot joint are not accounted for. The nonlinearizer that robot is a complexity, is highly coupled, joint velocity and tip speed only exist instantaneous relationship.In reality When border is run, program speed is sometimes being not achieved in robot, since one or more joints have reached the limitation of its attribute.
Invention content
For the disadvantages described above or Improvement requirement of the prior art, the present invention provides a kind of industrial robot programming routes to examine Disconnected and speed-optimization method, by etc. arc length discrete programming point, calculate joint velocity, acceleration and the power at each point Square, compared with being limited with practical joint;Speed-optimization is carried out by way of increasing programming point and changing program speed, it is full to generate The kinematic programming code of biped robot.
To achieve the above object, it is proposed, according to the invention, provide a kind of diagnosis of industrial robot programming route and speed-optimization Method, which is characterized in that include the following steps:
(1) the initial program code of industrial robot motion track is obtained, and establishes industrial robot model, obtains industry The property parameters of robot;
(2) discrete to the progress of the movement locus of initial program code building, the line segment of arc length such as formation simultaneously obtains a series of Discrete point, discrete arc length is set as to the integral multiple of an interpolation cycle length, preserves the cartesian coordinate P of discrete point (x, y, z, A, B, C), wherein x, y, z are coordinate of the origin of tool coordinates system relative to workpiece coordinate system, and A, B, C is tool Posture of the coordinate system relative to workpiece coordinate system;
(3) it according to the cartesian coordinate P (x, y, z, A, B, C) of discrete point, inverts and obtains the joint coordinates J of various discrete point (θ123456), θ123456The respectively angle of industrial robot joint i, i=1,2 ... 6;
(4) according to the joint coordinates and program speed at each discrete point, calculate separately out joint velocity at each discrete point, Acceleration and torque;
(5) according to joint velocity, acceleration and the torque at each discrete point, respectively with the speed in each joint of industrial robot Degree limitation, acceleration limitation and torque limitation are compared and are diagnosed, to that cannot reach the region of program speed and compile Journey speed-optimization;
(6) programming code after output speed optimization, the programming code increase programming point compared with initial program code Position, optimizes program speed.
Preferably, the detailed process for being compared and diagnosing in step (5) is as follows:
Using each two programming point of the movement locus of initial program code building as benchmark, if between this two programmings point All discrete points be all not above the rate limitation in each joint, acceleration limitation and torque limitation, then programming code is constant;
If there is the rate limitation more than each joint, acceleration limitation and torque in the discrete point between this two programmings point The point of limitation then carries out following program speed optimization:It is inserted into new programming point between 2 programming points, to this two programmings point Between movement locus be segmented, new programming point with just above each joint rate limitation, acceleration limits and torque The discrete point of limitation overlaps, and the minimum value for the maximum line velocity that each section allows is set as to the program speed of this section.
Preferably for the programming point for actually limiting and allowing to improve speed is not above, program speed is improved to suitable Value.
Preferably, the property parameters include DH parameters, workpiece coordinate system, tool coordinates system, each pass of industrial robot Rate limitation, acceleration limitation and the torque limitation of section.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, can obtain down and show Beneficial effect:
This method from the angle of programming route, etc. arc length discrete programming route, obtain joint velocity at point, acceleration And moment information, by increasing programming point and changing the method for program speed, realizes programming rail compared with the practical limitation in joint The speed-optimization of mark obtains the programming code for meeting robot dynamics.When making actually machine operation, shorten robot operation Time, operation are more steady.
Description of the drawings
Fig. 1 is the process step figure of invention;
Fig. 2 is the instance graph for solving acceleration at programming point;
Fig. 3 is the trajectory diagram in joint 1;
Fig. 4 is the hodograph in joint 1;
Fig. 5 is the acceleration diagram in joint 1;
Fig. 6 is the moment diagram in joint 1;
Fig. 7 is to be inserted into programming point exemplary plot.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below It does not constitute a conflict with each other and can be combined with each other.
The method of referring to Fig.1~Fig. 7, a kind of diagnosis of industrial robot programming route and speed-optimization, includes the following steps:
(1) the initial program code of industrial robot motion track is obtained, and establishes industrial robot model, obtains industry The property parameters of robot;
(2) discrete to the progress of the movement locus of initial program code building, the line segment of arc length such as formation simultaneously obtains a series of Discrete point, discrete arc length is set as to the integral multiple of an interpolation cycle length, preserves the cartesian coordinate P of discrete point (x,y,z,A,B,C);
(3) it according to the cartesian coordinate P (x, y, z, A, B, C) of discrete point, inverts and obtains the joint coordinates J of various discrete point (θ123456), wherein x, y, z are coordinate of the origin relative to workpiece coordinate system of tool coordinates system, A, B, and C is Posture of the tool coordinates system relative to workpiece coordinate system, θ123456For the angle in each joint of industrial robot;
(4) it according to the joint coordinates and program speed at discrete point, calculates separately out the joint velocity at discrete point, accelerate Degree and torque;Wherein, the program speed is the linear velocity under cartesian space;
(5) according to joint velocity, acceleration and the torque at discrete point, respectively with the speed in each joint of industrial robot Limitation, acceleration limitation and torque limitation compare, and are diagnosed to be the region that cannot reach program speed and carry out speed-optimization;
(6) programming code after output speed optimization, the programming code increase programming point compared with initial program code Position, optimizes program speed.
Further, the speed-optimization process in step (5) is as follows:
Always using each two of the movement locus of initial program code building programming point as benchmark, if original two programming All discrete points between point are all not above limitation, then programming code is without modification.If it is original two programming point between from There is the point that the rate limitation more than each joint, acceleration limitation and torque limit in scatterplot, then be inserted between 2 programming points New programming point, the movement locus between the two programming points are segmented, new programming point with just above more than each The maximum line velocity that rate limitation, acceleration limitation and the discrete point of torque limitation in joint overlap, and each section allowed Minimum value be set as the program speed of this section.With reference to Fig. 7, original programming point is P1And P2, set original program speed as v.Since discrete point has the point more than limitation, the maximum line velocity of its permission is calculated.It carries out being to track point when speed-optimization Section, is inserted into new programming point P3、P4And P5, P3、P4And P5Position limited with just above the rate limitation in each joint, acceleration The discrete point position of system and torque limitation overlaps, P3、P4And P5P1P2Track is divided into four sections, sets every section of program speed as this The minimum value of one section of permission maximum line velocity, i.e. P1P3Section program speed is v, P3P4Section program speed is v1, P4P5Section programming speed Degree is v, P5P2Section program speed is v2
Further, for being not above the programming point for actually limiting and allowing to improve speed, program speed is improved to suitable Value.
Further, the property parameters include DH parameters, workpiece coordinate system, tool coordinates system, each pass of industrial robot Rate limitation, acceleration limitation and the torque limitation of section.
With reference to specific magnificent number HSR-JR605 industrial robots, the method for programming route diagnosis and speed-optimization It is as follows:
(1) property parameters for obtaining the code and magnificent number HSR-JR605 industrial robots of off-line programing, use off-line programing Software makes HSR-JR605 robots generate sinusoidal trajectory on a slope, and it is reachable that emulation obtains track, generates off-line programing Code.In programming, it is 100mm/s to give constant Descartes's speed.Obtain the property parameters of robot, the practical limit in joint System is as shown in the table.
The joint of 1 HSR-JR605 robots of table limits
A part of programming code
……………..
MOVES ROBOT P18{205.1112,-263.9156,320.8333,-90.0000,30.0000, 140.6536 } Vtran=100
MOVES ROBOT P19{202.8824,-262.1114,321.8750,-90.0000,30.0000, 132.5908}
MOVES ROBOT P20{200.3213,-258.5029,323.9583,-90.0000,30.0000, 107.1232}
MOVES ROBOT P21{200.0001,-256.6987,325.0000,-90.0000,30.0000,90.0053}
MOVES ROBOT P22{200.3212,-254.8945,326.0417,-90.0000,30.0000,72.8654}
MOVES ROBOT P23{201.2835,-253.0903,327.0833,-90.0000,30.0000,58.4061}
MOVES ROBOT P24{202.8822,-251.2861,328.1250,-90.0000,30.0000,47.4065}
MOVES ROBOT P25{205.1113,-249.4819,329.1667,-90.0000,30.0000,39.3476}
MOVES ROBOT P26{207.9605,-247.6776,330.2083,-90.0000,30.0000,33.4335}
MOVES ROBOT P27{211.4182,-245.8734,331.2500,-90.0000,30.0000,29.0082}
MOVES ROBOT P28{220.0963,-242.2650,333.3333,-90.0000,30.0000,22.9961}
………………
(2) the discrete programming point of arc length such as, obtain it is discrete after point coordinates.The value of arc length is set as 10 interpolation cycles at this time 1mm。
Explanation:Since industrial robot has 6 joints, quantity is more, only provide here 1 joint of joint as a result, other It does not list in joint.
(3) cartesian coordinate and posture information of point, the joint coordinates put is utilized to obtain the song under its arc length domain Line.
(4) speed at the calculated joint coordinates of previous step and programming point is utilized, joint velocity is calculated separately out, accelerates Degree and torque, and obtain corresponding curve.
(5) it on the basis of each two programming point, is compared with the value of calculating and the actual attribute limitation in joint, being diagnosed to be is It is no to there is the point to transfinite, and different situations are done with different processing.There are speed, acceleration and the torque image in joint 1 above It is found that the point to transfinite can be positioned quickly.
(6) after the processing for completing front, the programming code after output speed optimization.
Lacing range code in speed-optimization rear portion is
……………….
MOVES ROBOT P18{205.1112,-263.9156,320.8333,-90.0000,30.0000, 140.6536 } Vtran=160
MOVES ROBOT P19{202.8824,-262.1114,321.8750,-90.0000,30.0000, 132.5908}
MOVES ROBOT P157{201.2834,-260.3072,322.9167,-90.0000,30.0000, 121.6003 } Vtran=95.0
MOVES ROBOT P20{200.3213,-258.5029,323.9583,-90.0000,30.0000, 107.1232 } Vtran=32.60
MOVES ROBOT P21{200.0001,-256.6987,325.0000,-90.0000,30.0000,90.0053}
MOVES ROBOT P22{200.3212,-254.8945,326.0417,-90.0000,30.0000,72.8654}
MOVES ROBOT P23{201.2835,-253.0903,327.0833,-90.0000,30.0000,58.4061}
MOVES ROBOT P24{202.8822,-251.2861,328.1250,-90.0000,30.0000,47.4065}
MOVES ROBOT P25{205.1113,-249.4819,329.1667,-90.0000,30.0000,39.3476}
MOVES ROBOT P26{207.9605,-247.6776,330.2083,-90.0000,30.0000,33.4335}
MOVES ROBOT P27{211.4182,-245.8734,331.2500,-90.0000,30.0000,29.0082} Vtran=32.60
MOVES ROBOT P158{215.4692,-244.0692,332.2917,-90.0000,30.0000, 25.6325 Vtran=96.5
MOVES ROBOT P28{220.0963,-242.2650,333.3333,-90.0000,30.0000,22.9961} Vtran=160
…………………
Code comparison twice compiles from the code of P157 and P158 it can be found that the quantity programmed a little after optimization increased Cheng Sudu is also changed.Programming code after output has carried out speed-optimization and has met the kinematics of robot.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to The limitation present invention, all within the spirits and principles of the present invention made by all any modification, equivalent and improvement etc., should all include Within protection scope of the present invention.

Claims (4)

1. a kind of method of industrial robot programming route diagnosis and speed-optimization, which is characterized in that include the following steps:
(1) the initial program code of industrial robot motion track is obtained, and establishes industrial robot model, obtains industrial machine The property parameters of people;
(2) to the movement locus of initial program code building carry out it is discrete, formed etc. the line segment of arc length and obtain it is a series of from Discrete arc length is set as the integral multiple of an interpolation cycle length by scatterplot, preserve discrete point cartesian coordinate P (x, y, Z, A, B, C), wherein x, y, z are coordinate of the origin of tool coordinates system relative to workpiece coordinate system, and A, B, C is tool coordinates system Posture relative to workpiece coordinate system;
(3) it according to the cartesian coordinate P (x, y, z, A, B, C) of discrete point, inverts and obtains the joint coordinates J (θ of various discrete point1, θ23456), θ123456The respectively angle of industrial robot joint i, i=1,2 ... 6;
(4) it according to the joint coordinates and program speed at each discrete point, calculates separately out the joint velocity at each discrete point, accelerate Degree and torque;
(5) it according to joint velocity, acceleration and the torque at each discrete point, is limited respectively with the speed in each joint of industrial robot System, acceleration limitation and torque limitation are compared and are diagnosed, to that cannot reach the region of program speed and be programmed speed Degree optimization;
(6) programming code after output speed optimization, the programming code increase programming point compared with initial program code, Optimize program speed.
2. the method for a kind of industrial robot programming route diagnosis according to claim 1 and speed-optimization, feature exists In the detailed process for being compared and diagnosing in step (5) is as follows:
Using each two programming point of the movement locus of initial program code building as benchmark, if the institute between this two programmings point There is discrete point to be all not above the rate limitation in each joint, acceleration limitation and torque limitation, then programming code is constant;
If there is the rate limitation more than each joint, acceleration limitation and torque limitation in the discrete point between this two programmings point Point, then carry out following program speed optimization:It is inserted into new programming point between 2 programming points, between this two programmings point Movement locus is segmented, and new programming point is limited with rate limitation, acceleration limitation and the torque just above each joint Discrete point overlap, and the minimum value for the maximum line velocity that each section allows is set as the program speed of this section.
3. the method for a kind of industrial robot programming route diagnosis according to claim 1 and speed-optimization, feature exists In for being not above the programming point for actually limiting and allowing to improve speed, raising program speed to suitable value.
4. the method for a kind of industrial robot programming route diagnosis according to claim 1 and speed-optimization, feature exists In, property parameters include DH parameters, workpiece coordinate system, tool coordinates system, the rate limitation in each joint of industrial robot, Acceleration limits and torque limitation.
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CN109434841A (en) * 2019-01-07 2019-03-08 南京航空航天大学 A kind of length of a game's optimal trajectory planning method of industrial robot dynamic speed adjustment
CN109620410A (en) * 2018-12-04 2019-04-16 微创(上海)医疗机器人有限公司 The method and system of mechanical arm anticollision, medical robot
CN109940619A (en) * 2019-04-09 2019-06-28 深圳前海达闼云端智能科技有限公司 Trajectory planning method, electronic device and storage medium
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CN110900605A (en) * 2019-12-02 2020-03-24 浙江大学 Multi-constraint machining optimization method for coordinated mechanical arm based on speed reconfiguration
CN111702380A (en) * 2020-05-18 2020-09-25 天津大学 Welding process control method of welding robot
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CN112720455A (en) * 2020-12-01 2021-04-30 深圳众为兴技术股份有限公司 Optimal joint acceleration and deceleration calculation method and device and application thereof
CN113190021A (en) * 2021-06-03 2021-07-30 佛山华数机器人有限公司 Industrial robot small line segment trajectory planning algorithm

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CN111702380A (en) * 2020-05-18 2020-09-25 天津大学 Welding process control method of welding robot
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CN113190021A (en) * 2021-06-03 2021-07-30 佛山华数机器人有限公司 Industrial robot small line segment trajectory planning algorithm
CN113190021B (en) * 2021-06-03 2023-10-27 佛山华数机器人有限公司 Industrial robot small line segment track planning method

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