A kind of revolution class man electric braking assistant starting Power Cycle
Technical field
The present invention relates to a kind of braking energy blood circulation, particularly one revolution class man electric braking assistant starting energy circulation system
System.
Background technology
Since entering 21 century, the energy and environment are increasing on the impact of human lives, social development.Wherein, household electric
Device use in life account for ratio greatly, and we are very important in the huge consumption of its energy.The current earth
Resource (including oil and the forest reserves) is increasingly exhausted and is destroyed, and household electrical appliances manufacturer has appreciated that energy-conservation importance,
Have developed the air-conditioning using converter technique, Haier's automatic catch 1268 roller washing machine, use the refrigerator etc. of high pressure free-floride technology,
As can be seen here, household appliances manufacturing forward efficient energy-saving direction development.
From economizing on resources, resource regeneration and environmental conservation and improvement, effectively utilizing of the energy has great importance,
Regenerative braking (Regenerative braking) is also known as regenerative braking, can heighten energy utilization rate undoubtedly further, and it is
A kind of braking technology can applied on revolution class operating power device, when revolving body operating needs braking, the most all
It is to use spontaneous braking or the mode of artificial braking, either which kind of mode, all can cause the damage of energy to a certain extent
Losing, this is partially due to the energy braked and dissipate is can be collected by regenerative braking.
Direction currently, with respect to the research of Regenerative Braking Technology is concentrated mainly on the regenerative braking of automobile with industry revolving body again
Raw braking, the application in terms of household electrical appliance is few.And existing collection of energy mode is not suitable for turning round class household electrical appliances
Load state.
Therefore we are from the energy-conservation thinking of regenerative braking, the braking assistant starting Power Cycle of design revolution class household electrical appliances,
Actual loading situation according to household electrical appliances uses classification energy-storage module and the function handover module of torsion spring, it is achieved rotary braking energy
The collection of amount and circulation release.Revolution class household electrical appliances are seen everywhere in our daily life, due to the society that revolution class household electrical appliances are huge
Recoverable amount and use frequency frequently, the development of the power-saving technology of revolution class household electrical appliances is of great significance by the design.
Summary of the invention
The invention aims to provide one can effectively reduce energy consumption of electrical machinery, optimize choice of electrical machine, the revolution class of energy-conserving and environment-protective
Family's electric braking assistant starting Power Cycle.
The technical solution adopted in the present invention is to achieve these goals: include Power Cycle device and energy circulation system
The conversion method of system;
Described Power Cycle device includes: transmission gear shift module (A), classification energy-storage module (B) and function switching
Module (C).
Described transmission gear shift module (A) is made up of clutch, variator and transducer;Variator is by clutch and turns
Parallel operation connects;
Described classification memory module (B) is by energy storage torsion spring unit 88, ratchet (7), interior external gear pump group 9
Ratchet (10) forms;Interior external gear pump group 9, energy storage torsion spring unit (8) and ratchet (7) order from top to bottom
Being connected on the 3rd power transmission shaft (5), corresponding with ratchet (7) has ratchet (10);
Described function handover module (C) is realized by electromagnetic controller.
Described is included power transmission shaft on clutch (17), clutch main body (19) and clutch lower drive shaft (20) by clutch;
On clutch, power transmission shaft (17) is positioned at clutch lower drive shaft (20) upper end, and is positioned at same axle center, passes on the clutch
Clutch main body (19) is connected on moving axis (17) and clutch lower drive shaft (20).
Described variator include front end variator and rear end variator, described front end variator include small pulley (1-1),
Small band wheel shaft (1-2), belt (2), big belt wheel (21), the first gear (18);Small pulley (1-1) is contained in small pulley
On axle (1-2), it is connected between small pulley (1) with big belt wheel (21) and has belt (2), the first gear (18) and big band
Wheel (21) is connected on clutch lower drive shaft (20);Clutch is had between first gear (18) and big belt wheel (21)
Main body (19);
Described rear end variator include the second gear (3), the 3rd gear (4), the 3rd power transmission shaft (5), the 4th gear (6),
Second driving shaft 12, second driving shaft (12), the 3rd power transmission shaft (5);Second gear (3) is connected to second driving shaft
(12), on, the second gear (3) engages with the first gear (18);3rd gear (4) and the 4th gear (6) connect
On the 3rd power transmission shaft (5).
Described transducer includes) baffle plate (15), lower baffle plate (15-1), idle pulley (13) and power and energy gear (14)
Composition;Overhead gage (15), power and energy gear (14) and lower baffle plate (15-1) are linked in sequence in second driving shaft (12)
On, it being engaged with idle pulley (13) with the 4th gear (6), power and energy gear (14) above slides at second driving shaft (12),
Upper end is engaged with idle pulley (13), and lower end is engaged with the 3rd gear (4).
Described electromagnetic controller includes: the 3rd calutron (11), the first electromagnetic valve switch (M), and the second electromagnetic valve is opened
Close (N) and control system for washing machine;First electromagnetic valve switch (M) control in external gear pump group (9) engagement with
Separate;Second electromagnetic valve switch (N) controls Guan Bi and the relieving of click;3rd calutron (11) controls function
Upper and the return of conversion gear (14);The cooperative alternative being realized three by control system for washing machine is controlled.
The conversion method of described Power Cycle: utilize torsion spring energy-storage travelling wave tube and power and energy to control, pass through transmission
Speed change, the kinetic energy dissipated when effectively collecting the household electrical appliance parking brake doing gyration, it is stored in energy storage device, works as electricity
The energy that when machine is again started up, release is collected, stand-by motor starts, energy expenditure peak value when reducing electric motor starting;
(1) gyroaxis operating condition: washing machine gets rid of bucket normal operation and dries medicated clothing;
(2) dynamic regime is stopped: getting rid of barrel motor and have a power failure, now start to collect energy.Clutch in transmission gear shift module (A)
Main body (19) closes, and conversioning wheel falls, and transmission gear shift module (A) is started working, in classification memory module (B), and ratchet (7)
It is in stuck state;
(3) gyroaxis stop state: clutch main body (19) separates and makes collection energy separation, and energy storage section is in static,
Ratchet (7) is stuck;
(4) holding state: washing machine is in rinse cycle, this system is in holding state;
(5) it is again started up state: clutch main body (19) closes again, adjusts power and energy gear (14), ratchet (7)
Decontrol, be the 3rd power transmission shaft (5) reversing, make the energy of storage export;
(6) speed reaches capacity state: spring energy has discharged completely, and clutch main body (19) separates, system and motor
Separating, washing machine gets rid of bucket and runs well.
Beneficial effect, owing to have employed such scheme, native system realizes slowing down by transmission gear shift module (A) and increases the function turned round.
In transmission gear shift module (A), the switching of energy input and output function is the power and energy gear (14) by a vertical placement
Realize.The operating position of power and energy gear (14) is controlled by electromagnetic force, and when electromagnetic control apparatus power-off, function turns
Gear changing (14) relies on self gravitation to fall after rise, enters collection of energy state, is realized the storage of energy by ratchet mechanism;When
Electromagnetic control apparatus is energized, and power and energy gear (14) is upper, enters system capacity reflux state.
Use small pulley (1-1), belt (2) when energy input, big belt wheel (21) introduces, engagement clutch main body (19)
Controlling, clutch main body (19) is by the transmission gear shift of the outfan of domestic electric appliance motor and native system and function handover module phase
Even.
Employing energy storage torsion spring unit (8) is as energy storage carrier, and applies the strategy of classification energy storage.
The control of ratchet (7) ratchet (10) mechanism and power and energy gear (14), by Electromagnetic Control, accesses Electromagnetic Control mould
Block (C).
Use die-filling piece of classification energy storage (B), mainly collect automatic washing machine energy of friction loss in drying braking procedure,
Remaining kinetic energy is stored as the elastic potential energy of torsion spring, when washing machine is again started up the operating of drying system, energy is discharged,
This energy is incorporated to get rid of movement system during barrel electric motor starting, and stand-by motor starts.During owing to getting rid of bucket startup, electrical consumption power is relatively
Greatly, apply this device can substantially reduce energy consumption, thus reach the purpose of energy-conserving and environment-protective.
One, the present invention is little according to revolution class man electrical power and the little feature that takes up room utilizes torsion spring to build energy storage device,
And propose the strategy that classification energy storage controls, and the revolution class similar with washing machine can be installed on as an independent energy module
On electrical equipment.
Its two, do not have multilevel energy to convert during energy collected by native system, store in short-term, discharge in time, the energy of release
Directly act on motor, assistant starting, reduce electric motor starting energy expenditure peak value, effectively reduce energy consumption of electrical machinery, optimize motor
Type selecting.
Accompanying drawing explanation
Fig. 1 is the aggregate project structure figure of the present invention.
Fig. 2 is embodiment of the present invention system flow chart.
Fig. 3 is the structure chart of the present invention.
Fig. 4 is embodiment of the present invention spring classification energy-storage system device kinematic sketch.
Fig. 5 is that embodiment of the present invention conversioning wheel vertical motion controls schematic diagram.
Fig. 6 is embodiment of the present invention single-stage energy storage release device schematic diagram.
In figure, 1-1, small pulley;1-2, small band wheel shaft;2, belt;3, the second gear;4, the 3rd gear;5,
Three power transmission shafts;6, the 4th gear;7, ratchet;8, energy storage torsion spring unit;9, interior external gear pump group;10, spine
Pawl;11, the 3rd calutron;12, second driving shaft;13, idle pulley;14, power and energy gear;15a, overhead gage;
15b, lower baffle plate;17, power transmission shaft on clutch;18, the first gear;19, clutch main body is included;20, clutch
Lower drive shaft;21, big belt wheel;22, sliding support;23, torsion spring;24, housing;25, compression spring;A、
Transmission gear shift module;B, classification energy-storage module;C function handover module;M, the first electromagnetic valve switch;N, the second electromagnetism
Threshold switch.
Detailed description of the invention
The present invention is further described below in conjunction with the accompanying drawings.
This braking energy blood circulation includes the conversion method of Power Cycle device and Power Cycle;
Described Power Cycle device includes: transmission gear shift modules A, classification energy-storage module B and function handover module C.
Described transmission gear shift modules A is made up of clutch, variator and transducer;Variator passes through clutch and transducer
Connect;
Described classification memory module B is by energy storage torsion spring unit 8, ratchet 7, interior external gear pump group 9, ratchet 10
Composition;Interior external gear pump group 9, energy storage torsion spring unit 8 and ratchet 7 are linked in sequence from top to bottom at the 3rd power transmission shaft
On 5, corresponding with ratchet 7 has ratchet 10;Described energy storage torsion spring unit 8 includes the first energy storage torsion spring
8a, the second energy storage torsion spring 8b, the 3rd energy storage torsion spring 8c and the 4th energy storage torsion spring 8d, four energy storage moments of torsion
Spring sequence from low to uper part arrangement on the 3rd power transmission shaft 5 is installed;Described interior external gear pump group 9 includes inside and outside first
Meshing gear 9a, external gear pump 9b in second, external gear pump 9d in external gear pump 9c and the 4th in the 3rd, four
Individual interior external gear pump and four corresponding connections of energy storage torsion spring.
Described function handover module C is realized by electromagnetic controller.
Described is included power transmission shaft 17 on clutch, clutch main body 19 and clutch lower drive shaft 20 by clutch;Clutch
On device, power transmission shaft 17 is positioned at clutch lower drive shaft 20 upper end, and is positioned at same axle center, power transmission shaft 17 He on the clutch
Clutch main body 19 is connected on clutch lower drive shaft 20.
Described variator includes that front end variator and rear end variator, described front end variator include small pulley 1-1, little
Belt shaft 1-2, belt 2, big belt wheel 21 and the first gear 18;Small pulley 1-1 is contained on small band wheel shaft 1-2, small band
Being connected between wheel 1 with big belt wheel 21 and have belt 2, the first gear 18 and big belt wheel 21 are connected to clutch lower drive shaft 20
On;Clutch main body 19 is had between first gear 18 and big belt wheel 21.
Described rear end variator includes that the second gear the 3, the 3rd gear the 4, the 3rd power transmission shaft the 5, the 4th gear 6, second passes
Moving axis the 12, the 3rd power transmission shaft 5;Second gear 3 is connected on second driving shaft 12, the second gear 3 and the first gear 18
Engagement;3rd gear 4 and the 4th gear 6 are connected on the 3rd power transmission shaft 5.
Described transducer includes that overhead gage 15a, lower baffle plate 15b, idle pulley 13 and power and energy gear 14 form;Upper gear
Plate 15a, power and energy gear 14 and lower baffle plate 15b are linked in sequence on second driving shaft 12, engage with the 4th gear 6
Having idle pulley 13, power and energy gear 14 slides on second driving shaft 12, and upper end is engaged with idle pulley 13, lower end and the 3rd
Gear 4 engages.
Described electromagnetic controller includes the 3rd calutron 11, the first electromagnetic valve switch M, the second electromagnetic valve switch N and
Control system for washing machine forms.First electromagnetic valve switch M control in external gear pump group 9 engagement with separate;Second electromagnetism
Threshold switch N controls Guan Bi and the relieving of click;3rd calutron 11 controls the upper of power and energy gear 14 and returns
Position;The cooperative alternative being realized three by control system for washing machine is controlled.
The conversion method of described Power Cycle: utilize torsion spring energy-storage travelling wave tube and power and energy to control, pass through transmission
Speed change, the kinetic energy dissipated when effectively collecting the household electrical appliance parking brake doing gyration, it is stored in energy storage device, works as electricity
The energy that when machine is again started up, release is collected, stand-by motor starts, energy expenditure peak value when reducing electric motor starting;
(1) gyroaxis operating condition: washing machine gets rid of bucket normal operation and dries medicated clothing;
(2) dynamic regime is stopped: getting rid of barrel motor and have a power failure, now start to collect energy;Clutch in transmission gear shift modules A
Main body 19 closes, and conversioning wheel falls, and transmission gear shift modules A is started working, and in classification memory module B, ratchet 7 is in
Stuck state;
(3) gyroaxis stop state: clutch main body 19 separates and makes collection energy separation, and energy storage section is in static, spine
Pawl 7 is stuck;
(4) holding state: washing machine is in rinse cycle, this system is in holding state;
(5) being again started up state: clutch main body 19 closes again, adjust power and energy gear 14, ratchet 7 is decontroled,
It is that the 3rd power transmission shaft 5 reverses, makes the energy of storage export;
(6) speed reaches capacity state: spring energy has discharged completely, and clutch main body 19 separates, and system is divided with motor
From, washing machine gets rid of bucket and runs well.
Embodiment: as it is shown in figure 1, automatic washing machine workflow after reducing energy consumption is: during washing machine braking, clutch
Device close, conversioning wheel under, spring starts to tighten, and ratchet is stuck;When having braked, clutch separation, conversioning wheel under,
Torsion spring is in energy storage state, and ratchet is stuck;Being again started up motor after standby, clutch closes, conversioning wheel
Upper, ratchet unclamps, and spring releases energy;Rotating speed reaches capacity when needing to separate;Clutch separation, conversioning wheel under,
Spring is in neutral state, ratchet return.
As shown in Figures 2 and 3, embodiment of the present invention automatic washing machine gets rid of the rotation of bucket and is directly driven by motor, designs little
Belt wheel 1-1, belt 2, big belt wheel 21, by outer for kinetic energy access system, clutch main body in Fig. 2 19 control residue dynamic
Can turn-on time.Due to washing machine, to get rid of bucket running speed when starting to brake relatively big, unnecessary in order to avoid causing to system
Impact, off-energy, deceleration modular converter A is set during design in energy access procedure, it mainly includes small pulley 1-1,
Belt 2, big belt wheel 21, the first gear 18, the second gear 3, the 3rd gear 4, the 4th gear 6, idle pulley 13, function turns
Gear changing 14, the first power transmission shaft 17, second driving shaft 12, the 3rd power transmission shaft 5.Idle pulley 13 provides what energy exported to turn to merit
Energy.
In Fig. 4, the energy input of shift control up and down of power and energy gear 14 is to the 3rd power transmission shaft 5, and output is to the first transmission
Axle 17.When washing machine gets rid of the input of barrel remaining kinetic energy, power and energy gear 14 in lower position, kinetic energy edge
1-1-2-21-20-19-18-17-3-12-14-4-5-8 arrives classification energy-storage module B;During energy output, power and energy gear
14 is upper, and the energy of storage exports outside along 8-5-6-13-14-12-3-17-18-19-20-21-2-1-1.This is additional
Change the gear ratio of external acting while entering idle pulley 13, can effectively overcome bigger get rid of when bucket starts again at startup
Stiction.
In Fig. 2, classification energy-storage module, gets rid of washing machine a barrel remaining kinetic energy and is changed into torsion spring elastic potential energy.Automatic washing
Clothing machine according to how much washed, control different inflows, general fully-automatic washing chance divides according to clothes weight
Less, basic, normal, high four gears.Therefore to collection of energy can be more accurately controlled, energy-storage module B arranges four
The energy storage torsion spring unit 8 of different gradients, i.e. (I, II, III, IV) grade in Fig. 2.Correspondence less, low, in,
High four gears, torsion spring unit increases collection specification step by step.Automatic washing machine has automatically selected when work starts
Gear, to having coordinated by corresponding gradient spring unit in system.When choosing spring, by calculating, fully
In view of maximum storage, in the scope that spring distortion energy storage efficiency is the highest, choose the torsion spring of optimum specification.
As shown in Figure 4, in the improved conversion equipment of embodiment of the present invention automatic washing machine, power and energy gear 14
Jointly realize up and down through electromagnetic force and self gravitation.It is inserted in and fixes two baffle plate 15a at the two ends up and down of axle,
15b, fixes one the 3rd calutron 11 on overhead gage 15a, by controlling the connecting and disconnecting of electromagnet power supply, and the 3rd
The captivation of calutron 11 pulls moving upward of power and energy gear 14.Power and energy gear 14 is needed to move downward
Time, rely on himself gravity can fall lower end.The input of the signal of telecommunication, is exported by automatic washing machine circuit control system.
The size being precisely axially located through appropriate design axle in power and energy gear 14 moving process determines.
As shown in Figure 4, the single-stage energy storage device during embodiment of the present invention automatic washing machine installs this device is by interior external toothing
The engagement of gear train 9 with separate, it is achieved the workflow of " release of energy input energy storage energy " of every one-level spring.
When needing engagement to use this grade of spring, in figure, the first electromagnetic valve switch M connects, and compression spring 25 pops up, and makes housing
24 relative motioies, reach the purpose of internal-external gear engagement;When needing to separate, the first electromagnetic valve switch M is made by electromagnetic force
Compression spring 25 is compressed, housing 24 adverse movement, reaches the purpose separated.When washing machine is started working, according to gear
Difference, the internal-external gear in the energy storage torsion spring unit of corresponding level time engages immediately, no longer divides in whole laundry processes
From, until laundry terminates, corresponding separation, stay cool, in case next time, laundry reselected.
With automatic washing machine as application platform, it is proposed that a kind of braking assistant starting Power Cycle turning round class household electrical appliances.
Torsion spring energy-storage travelling wave tube and power and energy is utilized to control, by transmission gear shift, after effectively collecting automatic washing machine drying
Braking energy, this portion of energy that release is collected when motor is again started up, stand-by motor starts, thus reduces electric motor starting
Time energy expenditure peak value.
During embodiment of the present invention automatic washing machine " dries rinsing to dry " again, need to make internal gear when rinsing
Stuck, to ensure that torsion spring energy does not runs off, this needs the control of the second electromagnetic valve switch N.On the 3rd power transmission shaft 5
One ratchet 7 ratchet 10 mechanism is set, coordinates the second electromagnetic valve switch N to control so that the 3rd power transmission shaft 5 is defeated at energy
Can be the most stuck at the end of entering, it is ensured that energy does not runs off.When needs potential energy discharges, electromagnetic valve switch is connected and is made ratchet 10
Lifting, the 3rd power transmission shaft 5 inverts externally acting under spring force effect.The second electromagnetic valve switch N required for system by
The electromagnetic switch of different functions converts.
Native system realizes slowing down by transmission gear shift modules A and increases the function turned round.In transmission gear shift modules A, energy input and
The switching of output function is that the power and energy gear 14 by a vertical placement realizes.The working position of power and energy gear 14
Putting and controlled by electromagnetic force: when electromagnetic control apparatus power-off, power and energy gear 14 relies on self gravitation to fall after rise, enters energy
Amount collection status, realizes the storage of energy by ratchet mechanism;When electromagnetic control apparatus is energized, on power and energy gear 14
Position, enters system capacity reflux state.
Use small pulley 1-1, belt 2 when energy input, big belt wheel 21 introduces engagement clutch main body 19 and controls, from
The outfan of domestic electric appliance motor is connected by clutch main body 19 with transmission gear shift and the function handover module of native system.
Employing energy storage torsion spring unit 8 is as energy storage carrier, and applies the strategy of classification energy storage.
The control of ratchet 7 ratchet 10 mechanism and power and energy gear 14, by Electromagnetic Control, accesses Electromagnetic Control module C.